Plastic master batch rapid forming device

By designing a rapid molding device for plastic masterbatches including discharge blocks, feed blocks, granulation components, water tanks and drainage components, the problem of slow plastic cooling speed in the prior art is solved, rapid cooling and automatic filtration are achieved, and material performance and production efficiency are improved.

CN222792508UActive Publication Date: 2025-04-25ZHEJIANG KEPUTE NEW MATERIAL CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421783298.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-26
Publication Date
2025-04-25
Estimated Expiration
2034-07-26

AI Technical Summary

Technical Problem

The existing granulation device is too slow when cooling and curing high-temperature plastic into masterbatches, affecting the crystallinity and morphology of the plastic, resulting in a decrease in impact strength and toughness of the material, and taking a long time to affect production efficiency.

Method used

A rapid molding device for plastic masterbatches is designed, including discharge blocks, feed blocks, granulation components, water tanks and drainage components. The rapid molding of plastic masterbatches is cooled by water flow, and the plastic debris is automatically filtered through filter plates and storage boxes.

Benefits of technology

It realizes rapid cooling of high-temperature plastic masterbatches, improves the impact strength and toughness of the material, shortens production time, improves production efficiency, and automatically filters plastic debris, improving the uniformity of the masterbatches.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222792508U_ABST
    Figure CN222792508U_ABST
Patent Text Reader

Abstract

The utility model discloses a plastic master batch rapid forming device, and belongs to the technical field of plastic processing, the plastic master batch rapid forming device comprises a support frame, the top of the support frame is fixedly provided with a discharging block, the top of the discharging block is fixedly provided with a feeding block, the bottom of the discharging block is fixedly connected with a water tank, and a granulation assembly is installed between the discharging block and the feeding block; the granulating assembly is used for processing plastic raw materials into granular plastic master batches, and a drainage assembly is installed in the water tank. A first filter plate is fixedly mounted between the discharging block and the feeding block, and the granulating assembly is located at the end, away from the first filter plate, of the discharging block. And the granulating assembly comprises a driving motor, an auger, a discharging pipe and a granulating plate, and the driving motor is fixedly mounted on the outer wall of the feeding block. According to the high-temperature plastic master batch cooling device, high-temperature plastic master batches which are just processed can be rapidly cooled, and the problems that in the prior art, the impact strength and toughness of materials are affected, and the production efficiency is affected due to long consumed time are solved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present application relates to the technical field of plastic processing, and in particular to a plastic masterbatch rapid prototyping device. Background Art

[0002] At present, with the widespread application of plastic products in industry, agriculture, construction, medical treatment, electronics and other fields, plastic masterbatch, as the basic raw material for the production of plastic products, its production efficiency and quality are directly related to the performance and cost of downstream products.

[0003] However, the existing granulation device needs to place the high-temperature plastic for a long time after extrusion to cool and solidify to form masterbatch. This cooling speed will affect the crystallinity and crystal morphology of the direct plastic. The crystal grains of the plastic will swell, thereby reducing the impact strength and toughness of the material, and it takes a long time to affect production efficiency. Summary of the invention

[0004] The purpose of this application is to.

[0005] To achieve the above purpose, the technical solution adopted in the present application is: a plastic masterbatch rapid prototyping device, comprising a support frame, a discharge block is fixedly installed on the top of the support frame, a feed block is fixedly installed on the top of the discharge block, and a water tank is fixedly connected to the bottom of the discharge block;

[0006] A granulation assembly is installed between the discharge block and the feed block, and the granulation assembly is used to process the plastic raw material into granular plastic masterbatch;

[0007] A drainage component is installed inside the water tank.

[0008] As a preference, a first filter plate is fixedly installed between the discharge block and the feed block, and the granulation assembly is located at an end of the discharge block away from the first filter plate.

[0009] As another preferred embodiment, the granulation assembly includes a drive motor, an auger, a discharge pipe and a granulation plate, the drive motor is fixedly mounted on the outer wall of the feed block, the auger is movably mounted inside the feed block, the auger is fixedly mounted on the output shaft of the drive motor, the end of the feed block away from the drive motor is fixedly connected to the discharge pipe, and the inside of the discharge pipe is fixedly connected to the granulation plate.

[0010] Further preferably, a cutting knife is fixedly mounted on one end of the auger away from the driving motor, and the cutting knife is attached to the outer wall of the pelletizing plate.

[0011] Further preferably, the drainage assembly includes a water pump, a water pipe and a drainage block, the water pump is fixedly installed inside the water tank, the water pipe is fixedly installed at the water outlet end of the water pump, the drainage block is fixedly installed at the water outlet end of the water pipe, and the drainage block is located inside the discharge block.

[0012] Further preferably, a storage box is bolted to the bottom of the water tank, a second filter plate is fixedly connected to the top of the storage box, and the second filter plate is located inside the water tank.

[0013] Compared with the prior art, the beneficial effects of this application are:

[0014] (1) By setting up a discharge block, a feed block, a granulation component, a water tank, a water pump, a water pipe, a drainage block and a first filter plate, the high-temperature softened plastic raw material is added to the feed block, and then the plastic raw material is processed into granular plastic masterbatch through the granulation component. Then, the water pump is turned on to draw the water flow in the water tank into the inside of the water pipe, and then discharged from the drainage block into the inside of the discharge block, so that the high-temperature plastic masterbatch that has just been processed can be cooled. Then, the plastic masterbatch reaches the top of the first filter plate with the water flow, and then the water flow can pass through the first filter plate into the inside of the water tank, and the plastic masterbatch is flowed to the top of the first filter plate and collected by the staff. The high-temperature plastic masterbatch that has just been processed can be quickly cooled, which solves the problems in the prior art that affect the impact strength and toughness of the material, and that the production efficiency is affected by the long time consumption;

[0015] (2) By setting up the first filter plate, the water tank, the storage box, the second filter plate and the water pump, when the water flow drives the plastic masterbatch through the first filter plate, it will also take away the plastic debris in the plastic masterbatch and enter the inside of the water tank. At this time, the suction force of the water pump will suck the water flow to the water pump again. At this time, the fine plastic debris in the water flow will be blocked by the second filter plate and then fall into the storage box. After use, the storage box can be removed and cleaned. The plastic debris in the plastic masterbatch can be automatically filtered to improve the uniformity of the plastic masterbatch. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the structure of a plastic masterbatch rapid prototyping device from a first perspective;

[0017] Figure 2 This is a schematic structural diagram of the plastic masterbatch rapid prototyping device from a second viewing angle;

[0018] Figure 3 This is a schematic diagram of the cross-sectional structure of a plastic masterbatch rapid prototyping device;

[0019] Figure 4 for Figure 3 Enlarged structural diagram at A in the middle.

[0020] In the figure: 1. support frame; 2. discharge block; 201. first filter plate; 3. feed block; 4. granulation assembly; 401. drive motor; 402. auger; 403. discharge pipe; 404. granulation plate; 405. cutting knife; 5. water tank; 6. storage box; 601. second filter plate; 7. drainage assembly; 701. water pump; 702. water pipe; 703. drainage block. DETAILED DESCRIPTION

[0021] Below, the present application is further described in conjunction with specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments.

[0022] In the description of the present application, it should be noted that directional words, such as the terms "center", "lateral", "longitudinal", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", etc., indicating directions and positional relationships are based on the directions or positional relationships shown in the accompanying drawings, which are only for the convenience of narrating the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and cannot be understood as limiting the specific scope of protection of the present application.

[0023] It should be noted that the terms "first", "second", etc. in the description and claims of the present application are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence.

[0024] The terms "including" and "having" and any variations thereof in the specification and claims of this application are intended to cover non-exclusive inclusions. For example, a process, method, system, product or apparatus comprising a series of steps or units is not necessarily limited to those steps or units explicitly listed, but may include other steps or units not explicitly listed or inherent to these processes, methods, products or apparatuses.

[0025] like Figure 1-4 A plastic masterbatch rapid prototyping device shown includes a support frame 1, a discharge block 2 is fixedly installed on the top of the support frame 1, a feed block 3 is fixedly installed on the top of the discharge block 2, and a water tank 5 is fixedly connected to the bottom of the discharge block 2; a granulation component 4 is installed between the discharge block 2 and the feed block 3, and the granulation component 4 is used to process the plastic raw materials into granular plastic masterbatches; a drainage component 7 is installed inside the water tank 5.

[0026] When in use, high-temperature softened plastic raw materials are added into the feed block 3, and then the plastic raw materials are processed into granular plastic masterbatches through the granulation component 4. Then the plastic masterbatches enter the discharge block 2, and then the drainage component 7 is opened to discharge the water flow in the water tank 5 out of the discharge block 2 to cool the high-temperature plastic masterbatches. Finally, the hardened plastic masterbatches are taken out after cooling.

[0027] A first filter plate 201 is fixedly installed between the discharge block 2 and the feed block 3 , and the granulation assembly 4 is located at one end of the discharge block 2 away from the first filter plate 201 .

[0028] When in use, the water flow contacts the high-temperature plastic masterbatch to cool it, and at the same time, the plastic masterbatch reaches the top of the first filter plate 201 along with the water flow. Then the water flow can pass through the first filter plate 201 into the interior of the water tank 5, and the plastic masterbatch is flowed to the top of the first filter plate 201.

[0029] The granulation assembly 4 includes a driving motor 401, an auger 402, a discharge pipe 403 and a granulation plate 404. The driving motor 401 is fixedly installed on the outer wall of the feed block 3, and the auger 402 is movably installed inside the feed block 3. The auger 402 is fixedly installed on the output shaft of the driving motor 401. The end of the feed block 3 away from the driving motor 401 is fixedly connected to the discharge pipe 403, and the inside of the discharge pipe 403 is fixedly connected to the granulation plate 404.

[0030] When in use, after the high-temperature plastic raw material enters the interior of the feed block 3, the drive motor 401 is turned on to drive the auger 402 to rotate, and the plastic raw material is transported to the interior of the discharge pipe 403 through the auger 402, and then the auger 402 continues to rotate. Through the cooperation of the auger 402 and the granulation plate 404, the plastic raw material can be squeezed into granular plastic masterbatch.

[0031] A cutting knife 405 is fixedly mounted on one end of the auger 402 away from the driving motor 401 , and the cutting knife 405 is attached to the outer wall of the pelletizing plate 404 .

[0032] When in use, the cutting knife 405 is driven to rotate by the auger 402 to cut the plastic masterbatch just squeezed out of the granulating plate 404, so that the size of the plastic masterbatch can be uniform.

[0033] The drainage assembly 7 includes a water pump 701, a water pipe 702 and a drainage block 703. The water pump 701 is fixedly installed inside the water tank 5, the water pipe 702 is fixedly installed at the water outlet end of the water pump 701, and the drainage block 703 is fixedly installed at the water outlet end of the water pipe 702. The drainage block 703 is located inside the discharge block 2.

[0034] When in use, the water pump 701 is turned on to pump the water in the water tank 5 into the interior of the water pipe 702, and then the water is discharged from the drainage block 703 into the interior of the discharge block 2, so that the high-temperature plastic masterbatch just processed can be cooled.

[0035] The bottom of the water tank 5 is bolted with a storage box 6 , and the top of the storage box 6 is fixedly connected with a second filter plate 601 , which is located inside the water tank 5 .

[0036] During use, when the water flow drives the plastic masterbatch through the first filter plate 201, it will also carry away the plastic debris in the plastic masterbatch and enter the interior of the water tank 5. At this time, the suction force of the water pump 701 will suck the water flow to the water pump 701 again. At this time, the fine plastic debris in the water flow will be blocked by the second filter plate 601 and then fall into the interior of the storage box 6. After use, the storage box 6 can be removed and cleaned.

[0037] Working principle: First, add the high-temperature softened plastic raw material into the feed block 3, then turn on the drive motor 401 to drive the auger 402 to rotate, and the plastic raw material is transported to the inside of the discharge pipe 403 through the auger 402, and then the auger 402 continues to rotate. Through the cooperation of the auger 402 and the granulation plate 404, the plastic raw material can be extruded into granular plastic masterbatch. At the same time, through the rotation of the cutting knife 405, the plastic masterbatch just extruded out of the granulation plate 404 is cut to make the size of the plastic masterbatch uniform.

[0038] Next, the water pump 701 is turned on to pump the water in the water tank 5 into the interior of the water pipe 702, and then the water is discharged from the drainage block 703 into the interior of the discharge block 2, so that the high-temperature plastic masterbatch just processed can be cooled.

[0039] Then, the water flow contacts the high-temperature plastic masterbatch to cool it down, and at the same time, the plastic masterbatch reaches the top of the first filter plate 201 along with the water flow, and then the water flow can pass through the first filter plate 201 into the interior of the water tank 5, and at the same time, the plastic debris in the plastic masterbatch enters the interior of the water tank 5, while the plastic masterbatch flows to the top of the first filter plate 201 and is collected by the staff.

[0040] Finally, after the plastic debris and the water flow enter the water tank 5, the water flow will be sucked toward the water pump 701 again through the suction force of the water pump 701. At this time, the plastic debris in the water flow will be blocked by the second filter plate 601 and then fall into the storage box 6. After use, the storage box 6 can be removed and cleaned.

[0041] The above describes the basic principles, main features and advantages of the present application. Those skilled in the art should understand that the present application is not limited by the above embodiments, and the above embodiments and the specification only describe the principles of the present application. The present application may have various changes and improvements without departing from the spirit and scope of the present application, and these changes and improvements fall within the scope of the present application for which protection is sought. The scope of protection claimed by the present application is defined by the attached claims and their equivalents.

Claims

1. A plastic masterbatch rapid prototyping device, comprising a support frame (1), characterized in that: A discharge block (2) is fixedly mounted on the top of the support frame (1), a feed block (3) is fixedly mounted on the top of the discharge block (2), and a water tank (5) is fixedly connected to the bottom of the discharge block (2); A granulation assembly (4) is installed between the discharge block (2) and the feed block (3), and the granulation assembly (4) is used to process the plastic raw material into granular plastic masterbatch; A drainage assembly (7) is installed inside the water tank (5).

2. A plastic masterbatch rapid prototyping device as claimed in claim 1, characterized in that: A first filter plate (201) is fixedly installed between the discharge block (2) and the feed block (3), and the granulation assembly (4) is located at one end of the discharge block (2) away from the first filter plate (201).

3. A plastic masterbatch rapid prototyping device as claimed in claim 1, characterized in that: The granulation assembly (4) comprises a driving motor (401), an auger (402), a discharge pipe (403) and a granulation plate (404); the driving motor (401) is fixedly mounted on the outer wall of the feed block (3); the auger (402) is movably mounted inside the feed block (3); the auger (402) is fixedly mounted on the output shaft of the driving motor (401); one end of the feed block (3) away from the driving motor (401) is fixedly connected to the discharge pipe (403); and the inside of the discharge pipe (403) is fixedly connected to the granulation plate (404).

4. A plastic masterbatch rapid prototyping device as claimed in claim 3, characterized in that: A cutting knife (405) is fixedly mounted on one end of the auger (402) away from the driving motor (401), and the cutting knife (405) is attached to the outer wall of the pelletizing plate (404).

5. A plastic masterbatch rapid prototyping device as claimed in claim 1, characterized in that: The drainage assembly (7) comprises a water pump (701), a water pipe (702) and a drainage block (703); the water pump (701) is fixedly installed inside the water tank (5); the water pipe (702) is fixedly installed at the water outlet end of the water pump (701); the drainage block (703) is fixedly installed at the water outlet end of the water pipe (702); and the drainage block (703) is located inside the discharge block (2).

6. A plastic masterbatch rapid prototyping device as claimed in claim 1, characterized in that: A storage box (6) is bolted to the bottom of the water tank (5), and a second filter plate (601) is fixedly connected to the top of the storage box (6), wherein the second filter plate (601) is located inside the water tank (5).