Non-woven fabric medical supply color master batch production device
By designing the color masterbatch production device for non-woven medical supplies, using a servo motor to drive the front and reverse threaded rods and rolling rollers for extrusion operations, and combined with the drying treatment of the electric heating tube, the problem of insufficient moisture removal on the extrusion material is solved, and a better dehydration effect is achieved.
Patent Information
- Application Number
- CN202421638325.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-11
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-07-11
AI Technical Summary
In the prior art, the moisture removal on the extruder is insufficient, resulting in poor dehydration effect.
A non-woven medical supplies masterbatch production device is designed, and a servo motor is used to drive the forward and reverse thread rods to rotate, and the extrusion material is extruded through the rolling roller, so that the water-absorbing cotton absorbs moisture, and drying with electric heating pipes to achieve effective dehydration of the extrusion material.
Through extrusion and drying, the dehydration effect of the extrudate is significantly improved and the moisture removal is more sufficient.
Smart Images

Figure CN222792513U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of nonwoven fabric technology, specifically to a production device for nonwoven medical product color masterbatch. Background Technology
[0002] Non-woven bags are an eco-friendly product, durable, aesthetically pleasing, breathable, reusable, washable, and printable with advertisements and labels. They have a long lifespan and are made from non-woven fabric, a new generation of environmentally friendly material. This material is moisture-proof, breathable, flexible, lightweight, non-flammable, easily decomposes, non-toxic, non-irritating, available in a variety of colors, inexpensive, and recyclable. It decomposes naturally outdoors in 90 days and has a lifespan of up to 5 years indoors. When burned, it is non-toxic, odorless, and leaves no residue, thus not polluting the environment.
[0003] Color masterbatch refers to a plastic colorant made by dispersing a high proportion of pigments or additives with thermoplastic resin. The selected resin has good wetting and dispersing effects on the colorant and good compatibility with the material being colored. Color masterbatch needs to be cooled by water during processing. However, the extruded material after water cooling will absorb a large amount of water, which needs to be removed. Traditionally, drying is used to dry the water on the extruded material, but the water removal is not very good. Utility Model Content
[0004] This invention proposes a production device for nonwoven medical product masterbatch, which solves the problem of insufficient moisture removal from the extruded material in the prior art.
[0005] The technical solution of this utility model is as follows: A non-woven medical product masterbatch production device includes a base. A dehydration mechanism is provided on the upper surface of the base. The dehydration mechanism includes two sets of support columns fixed to the upper surface of the base. A support plate is fixedly connected to the upper surface of the support columns. A pad is fixedly connected to the upper surface of the base. Two sets of positive and negative threaded rods are rotatably connected to the upper surface of the pad through a first bearing. Each positive and negative threaded rod has a threaded ring threaded to its positive and negative threaded surfaces. A movable frame is fixedly connected to the outer surface of each set of threaded rings. A pressing roller is rotatably connected to the inner wall of each movable frame. Two sets of support rods are fixedly connected to the upper surface of the movable frame. A fixed frame is fixedly connected to the upper surface of the support rod. An electric heating tube is fixedly connected to the inner wall of the fixed frame. The top end of the positive and negative threaded rods penetrates the support plate and extends to the upper part of the support plate. A column is fixedly connected to the upper surface of the support plate. A mounting plate is fixedly connected to the top end of the column. Two servo motors are fixedly connected to the bottom surface of the mounting plate. The output shaft ends of the two servo motors are respectively connected to the two sets of positive and negative threaded rods through a transmission belt.
[0006] Furthermore, the upper surface of the pad is provided with a storage groove, and a drain pipe is fixedly connected to the front of the pad. The storage groove can collect the water squeezed out, effectively preventing water from flowing erratically. At the same time, the drain pipe facilitates the discharge of water from the storage groove. Meanwhile, a valve is fitted on the outer surface of the drain pipe, which can effectively limit the drain pipe and prevent water from leaking from the inside of the drain pipe during use.
[0007] Furthermore, two anti-slip seats are fixedly connected to the bottom surface of the base. Each anti-slip seat has anti-slip textures on its bottom surface, which can effectively increase the friction between the bottom surface of the base and the ground, effectively improve the stability of the device during placement, and effectively prevent the device from tilting or falling over due to external forces during use, thereby avoiding affecting the normal use of the device.
[0008] Furthermore, a limiting ring is fixedly connected to the middle of the outer surface of each of the positive and negative threaded rods. The diameter of the limiting ring is larger than the diameter of the threaded ring. The limiting ring can limit the two threaded rings on the positive and negative threaded rods, effectively preventing the threaded rings from moving to the other thread surface of the positive and negative threaded rods during use, thereby avoiding affecting the normal driving of the positive and negative threaded rods on the threaded rings.
[0009] Furthermore, the bottom surface of the support plate is inlaid with two sets of second bearings, and the top ends of the two sets of positive and negative threaded rods respectively pass through the two second bearings and extend to the upper part of the support plate. This can effectively reduce the friction between the support plates during the rotation of the positive and negative threaded rods, effectively avoid wear on the outer surface of the positive and negative threaded rods due to long-term use, and thus avoid affecting the normal use of the positive and negative threaded rods due to wear.
[0010] Furthermore, a retaining ring is fixedly connected to the top of each of the positive and negative threaded rods. The diameter of the retaining ring is larger than the diameter of the positive and negative threaded rod, which can limit the transmission belt at the top of the positive and negative threaded rod, effectively preventing the transmission belt from detaching from the top of the positive and negative threaded rod during use, thereby avoiding affecting the normal rotation of the positive and negative threaded rod by the servo motor.
[0011] Furthermore, a stabilizing plate is fixedly connected to the outer surface of each servo motor, and the top of each stabilizing plate is fixedly connected to the bottom surface of the mounting plate. This further secures the servo motor, improves its stability during operation, and effectively prevents it from shaking, thus avoiding any impact on its normal operation.
[0012] Furthermore, an operation indicator plate is fixedly connected to the front of the mounting plate, and two slip rings are embedded in the outer surface of each movable frame. Two sliding rods are fixedly connected to the bottom end of the support plate. The bottom ends of the two sliding rods pass through the two slip rings and are fixedly connected to the upper surface of the pad. During the movement of the movable frame, the slip rings can be driven to slide on the outer surface of the sliding rods, so that the movable frame can slide along the outer surface of the sliding rods, effectively improving the stability of the movable frame during the movement and effectively preventing the movable frame from tilting and getting stuck during the movement.
[0013] The working principle and beneficial effects of this utility model are as follows:
[0014] 1. In this utility model, the servo motor drives two sets of positive and negative threaded rods to rotate. The positive and negative threaded rods drive two movable frames to move closer to each other through two sets of screw rings. The two movable frames push the pressing roller to squeeze the absorbent cotton and the extruded material, so that the absorbent cotton absorbs the moisture on the outer surface of the extruded material. At the same time, the excess water drips into the inside of the collection tank. Finally, the electric heating tube works to generate high temperature to dry the extruded material. The whole process can dehydrate the extruded material by squeezing and drying, and the dehydration effect is good. Attached Figure Description
[0015] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.
[0016] Figure 1 This is a front view schematic diagram of the structure of this utility model;
[0017] Figure 2 This is a rear view schematic diagram of the structure of this utility model;
[0018] Figure 3 This is a bottom view of the structure of this utility model;
[0019] Figure 4 This is a top sectional view of the structure of this utility model.
[0020] In the diagram: 1. Base; 2. Dehydration mechanism; 201. Support column; 202. Threaded rod (positive and negative); 203. Fixing frame; 204. Heating element; 205. Column; 206. Transmission belt; 207. Servo motor; 208. Support plate; 209. Support rod; 2010. Threaded ring; 2011. Roller; 2012. Movable frame; 2013. Pad; 3. Slip ring; 4. Slide rod; 5. Mounting plate; 6. Stabilizing plate; 7. Retaining ring; 8. First bearing; 9. Limiting ring; 10. Drain pipe; 11. Storage slot; 12. Anti-slip seat; 13. Operation indicator plate; 14. Second bearing. Detailed Implementation
[0021] The technical solutions of this utility model will be clearly and completely described below with reference to the embodiments of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of this utility model.
[0022] Example 1
[0023] like Figures 1-4 As shown in the figure, this embodiment proposes a non-woven medical product color masterbatch production device, including a base 1. Two anti-slip seats 12 are fixedly connected to the bottom surface of the base 1. Each anti-slip seat 12 has anti-slip texture on its bottom surface, which can effectively increase the friction between the bottom surface of the base 1 and the ground, effectively improve the stability of the device during placement, and effectively prevent the device from tilting or falling over due to external forces during use, thereby avoiding affecting the normal use of the device.
[0024] A dehydration mechanism 2 is provided on the upper surface of the base 1. The dehydration mechanism 2 includes two sets of support columns 201 fixed to the upper surface of the base 1. A support plate 208 is fixedly connected to the upper surface of the support column 201. A pad 2013 is fixedly connected to the upper surface of the base 1. A storage groove 11 is opened on the upper surface of the pad 2013. A drain pipe 10 is fixedly connected to the front of the pad 2013. The storage groove 11 can collect the water squeezed out, effectively preventing water from flowing turbulently. At the same time, the water inside the storage groove 11 can be discharged through the drain pipe 10. Meanwhile, a valve is sleeved on the outer surface of the drain pipe 10, which can effectively limit the drain pipe 10 and prevent water from leaking from the inside of the drain pipe 10 during use.
[0025] Two sets of positive and negative threaded rods 202 are rotatably connected to the upper surface of the pad 2013 via the first bearing 8. A limiting ring 9 is fixedly connected to the middle of the outer surface of each positive and negative threaded rod 202. The diameter of the limiting ring 9 is larger than the diameter of the threaded ring 2010. The limiting ring 9 can limit the two threaded rings 2010 on the positive and negative threaded rod 202, effectively preventing the threaded ring 2010 from moving to the other threaded surface of the positive and negative threaded rod 202 during use, thereby avoiding affecting the normal driving of the positive and negative threaded rod 202 to the threaded ring 2010.
[0026] Each threaded rod 202 has a threaded ring 2010 threaded on both the positive and negative threaded surfaces. The outer surfaces of the two sets of threaded rings 2010 are fixedly connected to movable frames 2012. The inner walls of each movable frame 2012 are rotatably connected to a rolling roller 2011. The two sets of rolling rollers 2011 inside this application are arranged alternately.
[0027] Example 2
[0028] like Figures 3-4 As shown, based on the same concept as Embodiment 1 above, this embodiment also proposes that the upper surface of the movable frame 2012 is fixedly connected with two sets of support rods 209, the upper surface of the support rods 209 is fixedly connected with a fixed frame 203, the inner wall of the fixed frame 203 is fixedly connected with an electric heating tube 204, the top end of the positive and negative threaded rods 202 passes through the support plate 208 and extends to the upper part of the support plate 208, and the bottom surface of the support plate 208 is inlaid with two sets of second bearings 14. The top ends of the two sets of positive and negative threaded rods 202 respectively pass through the two second bearings 14 and extend to the upper part of the support plate 208. This can effectively reduce the friction between the support plates 208 during the rotation of the positive and negative threaded rods 202, effectively avoid wear on the outer surface of the positive and negative threaded rods 202 due to long-term use, and thus avoid affecting the normal use of the positive and negative threaded rods 202 due to wear.
[0029] Each threaded rod 202 is fixedly connected to a retaining ring 7 at its top end. The diameter of the retaining ring 7 is larger than the diameter of the threaded rod 202. This retaining ring can limit the transmission belt 206 at the top end of the threaded rod 202, effectively preventing the transmission belt 206 from detaching from the top end of the threaded rod 202 during use, thereby avoiding affecting the normal rotation of the threaded rod 202 by the servo motor 207.
[0030] A column 205 is fixedly connected to the upper surface of the support plate 208. A mounting plate 5 is fixedly connected to the top of the column 205. Two servo motors 207 are fixedly connected to the bottom surface of the mounting plate 5. A stabilizing plate 6 is fixedly connected to the outer surface of each servo motor 207. The top of each stabilizing plate 6 is fixedly connected to the bottom surface of the mounting plate 5, which can further fix the servo motor 207, improve the stability of the servo motor 207 during operation, and effectively prevent the servo motor 207 from shaking during operation, thereby avoiding affecting the normal operation of the servo motor 207.
[0031] The output shafts of the two servo motors 207 are connected to two sets of positive and negative threaded rods 202 respectively via transmission belts 206.
[0032] The two servo motors 207 in this application are of the same model and are programmed in the same way to ensure that the two servo motors 207 rotate synchronously.
[0033] An operation indicator plate 13 is fixedly connected to the front of the mounting plate 5. Two slip rings 3 are embedded in the outer surface of each movable frame 2012. Two sliding rods 4 are fixedly connected to the bottom end of the support plate 208. The bottom ends of the two sliding rods 4 pass through the two slip rings 3 respectively and are fixedly connected to the upper surface of the pad plate 2013. During the movement of the movable frame 2012, the slip rings 3 can slide on the outer surface of the sliding rods 4, so that the movable frame 2012 can slide along the outer surface of the sliding rods 4, effectively improving the stability of the movable frame 2012 during the movement and effectively preventing the movable frame 2012 from tilting and getting stuck during the movement.
[0034] In use, during the processing, two absorbent cottons are first placed between two sets of pressing rollers 2011, and the extruded material is placed between the two absorbent cottons. Then, the servo motor 207 drives two sets of positive and negative threaded rods 202 to rotate. The positive and negative threaded rods 202 drive two movable frames 2012 to move closer to each other through two sets of screw rings 2010. The two movable frames 2012 push the pressing rollers 2011 to squeeze the absorbent cotton and the extruded material, so that the absorbent cotton absorbs the moisture on the outer surface of the extruded material, while the excess moisture drips into the inside of the collection tank 11. Finally, the electric heating tube 204 works to generate high temperature to dry the extruded material.
[0035] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A non-woven medical product masterbatch production device, characterized in that: The invention comprises a base (1), wherein a dehydration mechanism (2) is arranged on the upper surface of the base (1), and the dehydration mechanism (2) comprises two groups of support columns (201) fixed to the upper surface of the base (1), the upper surface of the support column (201) is fixedly connected to a support plate (208), the upper surface of the base (1) is fixedly connected to a pad (2013), the upper surface of the pad (2013) is rotatably connected to two groups of positive and negative threaded rods (202) via a first bearing (8), the positive and negative threaded surfaces of each positive and negative threaded rod (202) are threadedly connected to a screw ring (2010), the outer surfaces of the two groups of screw rings (2010) are fixedly connected to a movable frame (2012), and the inner wall of each movable frame (2012) is rotatably connected to a rolling roller (2011). ), the upper surface of the movable frame (2012) is fixedly connected to two groups of support rods (209), the upper surface of the support rods (209) is fixedly connected to a fixed frame (203), the inner wall of the fixed frame (203) is fixedly connected to an electric heating pipe (204), the top end of the positive and negative threaded rods (202) passes through the support plate (208) and extends to the upper part of the support plate (208), the upper surface of the support plate (208) is fixedly connected to a column (205), the top end of the column (205) is fixedly connected to a mounting plate (5), the bottom surface of the mounting plate (5) is fixedly connected to two servo motors (207), and the output shaft ends of the two servo motors (207) are respectively connected to the two groups of positive and negative threaded rods (202) through a transmission belt (206).
2. The non-woven medical product masterbatch production device according to claim 1, characterized in that: The upper surface of the pad (2013) is provided with a storage groove (11), and the front surface of the pad (2013) is fixedly connected to a drainage pipe (10).
3. The device for producing masterbatch of non-woven medical products according to claim 1, characterized in that: Two anti-slip seats (12) are fixedly connected to the bottom surface of the base (1), and the bottom surface of each anti-slip seat (12) is provided with anti-slip grooves.
4. The device for producing masterbatch of non-woven medical products according to claim 1, characterized in that: The middle part of the outer surface of each of the positive and negative threaded rods (202) is fixedly connected to a limiting ring (9), and the diameter of the limiting ring (9) is greater than the diameter of the screw ring (2010).
5. The device for producing masterbatch of non-woven medical products according to claim 1, characterized in that: Two groups of second bearings (14) are inlaid on the bottom surface of the support plate (208), and the top ends of the two groups of positive and negative threaded rods (202) respectively penetrate the two second bearings (14) and extend to the upper part of the support plate (208).
6. The device for producing masterbatch of non-woven medical products according to claim 1, characterized in that: The top end of each of the forward and reverse threaded rods (202) is fixedly connected to a retaining ring (7), and the diameter of the retaining ring (7) is greater than the diameter of the forward and reverse threaded rod (202).
7. The device for producing masterbatch of non-woven medical products according to claim 1, characterized in that: The outer surface of each servo motor (207) is fixedly connected to a stabilizing plate (6), and the top end of each stabilizing plate (6) is fixedly connected to the bottom surface of the mounting plate (5).
8. The device for producing masterbatch of non-woven medical products according to claim 1, characterized in that: An operation indication plate (13) is fixedly connected to the front of the mounting plate (5); two slip rings (3) are inlaid on the outer surface of each movable frame (2012); two sliding rods (4) are fixedly connected to the bottom end of the support plate (208); the bottom ends of the two sliding rods (4) respectively pass through the two slip rings (3) and are fixedly connected to the upper surface of the pad (2013).