Cooling device for plastic plate production
By using cylinder-controlled pressure plates and water spray mechanisms in the plastic plate cooling device, the warping and deformation problems caused by temperature difference during the cooling process of plastic plates are solved, and the product quality and size are guaranteed.
Patent Information
- Application Number
- CN202421775371.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-25
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-07-25
AI Technical Summary
During the cooling process, the surface layer is cooled and solidified first, resulting in internal temperature difference, resulting in internal stress, resulting in warping deformation and uneven shrinkage.
A cooling device for the production of plastic plates is designed, and the plastic plates are pressed and flattened by a cylinder-controlled pressure plate, and cooled by spraying cold water through a water spraying mechanism. The aluminum pressure plate and drainage holes are used in conjunction with each other to reduce the temperature difference through heat conduction and water cooling.
It effectively alleviates the tendency of plastic boards to warp and deformation during cooling, ensures the consistency of product quality and dimensionality, and at the same time, the device structure is simple and easy to operate.
Smart Images

Figure CN222792565U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of plastic production, in particular to a cooling device for producing plastic plates. Background Art
[0002] During the plastic production process, a cooling device is often required to cool the newly produced plastic sheets. Existing plastic sheet cooling devices generally use water cooling to cool the produced plastic. For example, Publication No. CN213198470U discloses a cooling device for plastic production, which includes a first housing, a second housing fixedly connected to the upper surface of the first housing, and two partitions disposed within the second housing, with a bearing being engaged on the right side of the left partition. This plastic production cooling device comprises a threaded rod, a motor, a bearing, and a rotating shaft. A worker controls the rotation of the motor, which drives the mounting plate through the rotating shaft, threaded rod, and movable and connecting rods. The mounting plate then drives the movement of a fan and a scraper. Because the scraper has absorbent cotton on its lower surface, the absorbent cotton can clean water droplets from the surface of the plastic sheet. The worker controls the operation of the fan, which causes it to dry out any residual moisture on the plastic sheet. This device can rapidly cool the plastic sheet and dry out the moisture on the plastic sheet.
[0003] However, during the filling of plastic plates, due to the certain difference in molecular orientation parallel to the flow direction and perpendicular to the flow direction, the surface of the plastic cools and solidifies first, which will form a temperature difference between the surface and the interior of the plastic, causing internal stress in the plastic part. After demolding, the heat inside the plastic part is not completely dissipated, and the residual thermal stress will cause the plastic part to lose external pressure, resulting in uneven shrinkage of the plastic and warping deformation. To address this defect, a cooling device for plastic plate production has been developed. Utility Model Content
[0004] The purpose of the utility model is to provide a cooling device for plastic plate production, which uses a pressing plate to press the plastic plate, then cools and air-dries it, thereby solving the quality problem caused by warping and deformation of the plastic plate. It has a simple structure and is easy to operate.
[0005] In order to solve the above technical problems, the present invention adopts the following technical solutions:
[0006] The utility model discloses a cooling device for producing plastic plates, comprising a box body, a box cover fixedly connected to the upper surface of the box body, a cylinder fixedly installed in the middle of the top surface of the box cover, the piston rod of the cylinder passes through the box cover and is connected to a pressure plate, and the pressure plate is connected to the cylinder with a T-slot and a T-head; a support plate is provided on the top of the box body, the pressure plate can press the plastic plate tightly onto the support plate, a groove is provided on the upper surface of the pressure plate, a drainage hole is provided in the middle of the groove, water spraying mechanisms are provided at the left and right ends of the support plate, the water spraying mechanism can evenly spray cooling water onto the pressure plate, and an air blowing mechanism is provided at the front end of the pressure plate, the air blowing mechanism can blow away the moisture on the upper surface of the plastic plate.
[0007] Preferably, the water spraying mechanism includes a nozzle, a connecting pipe, a water pump, a funnel, and a water tank. The two nozzles are symmetrically arranged at both ends of the support plate. The nozzles are installed at an angle and the water flows toward the pressure plate. The water inlet end of the nozzle is connected to the connecting pipe. The connecting pipe passes through the other end of the support plate and is connected to the water pump. One end of the water pump is connected to the water tank.
[0008] Preferably, a water inlet pipe is provided at the top of one side wall of the water tank and a water outlet pipe is provided at the bottom, and valves are installed on both the water inlet pipe and the water outlet pipe.
[0009] Preferably, a funnel is provided at the upper end of the water tank, the large mouth of the funnel is connected to the lower end surface of the support plate, and the support plate is a water-permeable plate; a filter layer is installed in the middle of the funnel.
[0010] Preferably, a plurality of filter holes are evenly arranged in the middle of the support plate, a water trough is provided around the filter holes, and the filter holes are also provided at the four corners of the water trough.
[0011] Preferably, the blowing mechanism includes a motor, a bracket, a screw, a slider seat, a connecting air pipe, an air blowing pipe, and a blower. The motor is horizontal and installed on the left and right sides of the side walls of the box. The output end of the motor is connected to the screw through a coupling. One end of the screw is installed on the vertical plate through a bearing seat, and the other end of the screw is installed on the side wall of the box through a bearing seat. The slider seat is slidably connected to the screw, and a bracket is fixedly installed between the slider seats. The lower end of the bracket is provided with an air blowing pipe, one end of the air blowing pipe is provided with a connecting pipe, and the other end of the connecting pipe is connected to the blower. The blower is fixed on the end face of the support plate and fixed to the side of the box.
[0012] Preferably, a plurality of air outlets are evenly distributed on the lower end of the air blowing pipe, and the air outlets are installed at an angle.
[0013] Preferably, the pressure plate is made of aluminum plate, the upper surface of which is provided with a groove, the middle of the groove is provided with a connecting shaft, the upper end of the connecting shaft is provided with a T-slot, and the groove and the connecting shaft are fixed as an integral structure.
[0014] Compared with the prior art, the beneficial technical effects of the present invention are:
[0015] This utility model uses a cooling device for plastic sheet production. A cylinder controls a pressure plate to press the plastic sheet flatly against a support plate. A nozzle then sprays cold water evenly onto the pressure plate. The pressure plate is made of aluminum and has drainage holes. The plastic sheet is cooled through heat conduction and water cooling. The downward pressure from the pressure plate on the upper end of the plastic sheet mitigates the tendency for warping and deformation during cooling, ensuring product quality. The cooled plastic sheet then passes through a drying mechanism to dry out moisture from the surface and surrounding areas. The device features a simple structure and is easy to operate. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The present invention will be further described below with reference to the accompanying drawings.
[0017] Figure 1 This is a schematic diagram of the main cross-sectional structure of the cooling device for plastic plate production of the utility model;
[0018] Figure 2 This is a schematic diagram of the left side cross-sectional structure of the cooling device for plastic plate production of the utility model;
[0019] Figure 3 This is a schematic diagram of the three-dimensional structure of the cooling device for plastic plate production of the utility model after the box cover is removed;
[0020] Figure 4 It is a schematic diagram of the three-dimensional structure of the blowing mechanism of the present utility model.
[0021] Explanation of the accompanying symbols: 1. Box body; 2. Box cover; 3. Cylinder; 4. Press plate; 401. Groove; 402. Drain hole; 403. Connecting shaft; 5. Plastic plate; 6. Support plate; 601. Filter hole; 602. Water trough; 7. Water spraying mechanism; 701. Nozzle; 702. Connecting pipe; 703. Funnel; 704. Filter layer; 705. Water tank; 706. Water pump; 707. Water inlet pipe; 708. Water outlet pipe; 8. Blowing mechanism; 801. Motor; 802. Vertical plate; 803. Slider seat; 804. Screw rod; 805. Bracket; 806. Blowing pipe; 807. Connecting air pipe; 808. Blower; 809. Air outlet. DETAILED DESCRIPTION
[0022] The core of the utility model is to provide a cooling device for plastic plate production, which uses a pressing plate to press the plastic plate, then cools and air-dries it, thereby solving the quality problem caused by warping and deformation of the plastic plate. It has a simple structure and is easy to operate.
[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0024] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the present invention.
[0025] With reference to the accompanying drawings, Figure 1 This is a schematic diagram of the main cross-sectional structure of the cooling device for plastic plate production of the utility model; Figure 2 This is a schematic diagram of the left side cross-sectional structure of the cooling device for plastic plate production of the utility model; Figure 3 This is a schematic diagram of the three-dimensional structure of the cooling device for plastic plate production of the utility model after the box cover is removed; Figure 4 It is a schematic diagram of the three-dimensional structure of the blowing mechanism of the present utility model.
[0026] In one embodiment, Figures 1 to 4 As shown, a cooling device for plastic plate production includes a box body 1, with a box cover 2 fixedly connected to the upper surface of the box body 1, a cylinder 3 fixedly installed in the middle of the upper end of the box cover 2, and the extended end of the cylinder 3 passing through the box cover 2 is connected to a pressure plate 4. The pressure plate 4 is made of aluminum plate, with a groove 401 on the upper end surface, a connecting shaft 403 in the middle, and a T-slot on the upper end of the connecting shaft 403. The groove 401 and the connecting shaft 403 are fixed as an integral structure. The pressure plate 4 is connected to the cylinder 3 by a T-slot, and a drainage hole 402 is provided in the middle of the groove 401. The lower surface of the pressure plate 4 is provided with a plastic plate 5, and the lower end of the plastic plate 5 is provided with a support plate 6. The support plate 6 is fixed to the four sides of the box body 1. Water spraying mechanisms 7 are provided on the upper ends of the left and right sides of the pressure plate 4 to evenly spray cold water into the groove of the pressure plate 4. The cold water flows into the plastic plate through the drainage holes. The aluminum plate has good thermal conductivity, and part of the heat of the plastic plate is dissipated through the aluminum plate, and part is carried away by the water flow. A blowing mechanism 8 is provided at the front end of the pressing plate 4. When the plastic plate is cooled, the cylinder lifts the pressing plate and controls the blowing mechanism 8 to blow away the moisture on the upper surface of the plastic plate 5.
[0027] In one embodiment, Figures 1 to 4As shown, the water spraying mechanism 7 is divided into two groups and is installed on the left and right sides of the interior of the box body. The water spraying mechanism 7 includes a nozzle 701 and a connecting pipe 702. The nozzle 701 is symmetrically installed on both sides of the inner wall of the box body 1. The nozzle 701 is installed at an angle so that the water flow can be evenly sprayed on the upper end of the pressing plate 4. One end of the nozzle 701 is connected to the connecting pipe 702, and the connecting pipe 702 is fixed to the inner wall of the box body 1 through a fixing plate. The connecting pipe 702 passes through the support plate 6 and is connected to the water pump 706 at the other end. One end of the water pump 706 is connected to one side of the water tank 705. The upper end of the other side of the water tank 705 is provided with an inlet pipe 707 and the lower end is provided with a water outlet pipe 708. The water in the water tank 705 is replaced regularly to avoid water contamination and spraying on the plastic plate 5, thereby affecting the surface quality of the plastic plate 5. A funnel 703 is provided at the upper end of the water tank 705 , and the funnel 703 is fixed to the lower end surface of the support plate 6 . A filter layer 704 is installed in the middle of the funnel 703 , and the filter layer can filter out some impurities brought on the plastic plate.
[0028] In one embodiment, Figures 1 to 4 As shown, the blowing mechanism 8 includes a motor 801, a bracket 805, a screw 804, a slider seat 803, a connecting air pipe 807, an air blowing pipe 806, and a blower 808. The motor 801 is horizontal and installed on the left and right sides of the side wall of the box body 1. The output end of the motor 801 is connected to the screw 804 through a coupling. One end of the screw 804 is installed on the vertical plate 802 through a bearing seat, and the other end of the screw 804 is installed on the side wall of the box body 1 through a bearing seat. The slider seat 803 is installed on the screw 804, and the bracket 805 is installed between the slider seats 803. The lower end of the bracket 805 is installed with an elastic buckle. The air blowing pipe 806 is fixed to the lower end of the bracket 805 by the elastic buckle, and a number of air outlets 809 are evenly distributed on the lower end of the air blowing pipe 806, and the air outlet 809 is installed at an angle. One end of the air blowing pipe 806 is provided with a connecting pipe 702 , and the other end of the connecting pipe 702 is connected to the blower 808 . The blower 808 is fixed to the upper end surface of the support plate 6 and fixed to the side surface of the box body 1 .
[0029] In one embodiment, Figures 1 to 4 As shown, a plurality of filter holes 601 are evenly arranged in the middle of the support plate 6 , a water trough 602 is arranged around the filter holes 601 , and the filter holes 601 are evenly distributed at the four corners of the water trough 602 .
[0030] The operation process of the cooling device for plastic plate production of the utility model is as follows: the plastic plate 5 is placed on the support plate 6, the cylinder 3 is controlled to place the pressing plate 4 on the plastic plate 5, and then the water pump 706 is turned on, and water is evenly sprayed on the pressing plate 4 through the nozzle 701. The plastic plate 5 is cooled by heat conduction between the water flow and the pressing plate 4. Since the upper surface of the plastic plate 5 is subjected to the compression effect of the external force during the cooling process, the warping and deformation of the plastic plate under the action of internal stress is avoided, thereby ensuring the quality of the product. After the plastic part 5 cools, the cylinder 3 retracts, lifting the pressing plate 4. The motor 801 is started, and the screw 804 drives the slider seat 803 forward. The slider seat 803 is fixed with a bracket 805. The lower end of the bracket 805 is provided with an air blower 806. The air blower 806 moves forward under the drive of the slider seat 803. The air blower 806 is connected to the blower 808. The blower 808 is started, and air is blown out from the air blower 809 through the air blower 806, blowing off the water on the top and sides of the plastic plate 5. The water on the plastic plate 5 can flow into the funnel 703 through the water tank 602 and the filter hole 601, and then enter the water tank 705 through the filter layer 704, so that the water can be recycled and save water. When the water in the water tank 705 is seriously polluted, the water tank 705 is equipped with a water inlet pipe 707 and a water outlet pipe 708 for replacement. The plastic plate 5 is removed from the support plate 6. When the slider seat 803 retreats, the air outlet 809 on the air blowing pipe 806 blows away the moisture on the support plate 6, so that the support plate 6 is in a dry state before the next plastic plate 5 is placed.
[0031] The various embodiments in this specification are described in a progressive manner, with each embodiment focusing on the differences from other embodiments. Reference can be made to the common and similar parts between the various embodiments. For the devices disclosed in the embodiments, since they correspond to the methods disclosed in the embodiments, the description is relatively simple, and the relevant parts can be referred to the method description.
[0032] The embodiments described above are merely preferred embodiments of the present invention and are not intended to limit the scope of the present invention. Without departing from the spirit of the present invention, various modifications and improvements to the technical solutions of the present invention made by ordinary technicians in this field should fall within the scope of protection determined by the claims of the present invention.
Claims
1. A cooling device for plastic plate production, comprising a box (1), characterized in that: The upper surface of the box body (1) is fixedly connected with a box cover (2), and a cylinder (3) is fixedly installed in the middle of the top surface of the box cover (2). The piston rod of the cylinder (3) passes through the box cover (2) and is connected with a pressure plate (4), and the pressure plate (4) is connected to the cylinder (3) by a T-slot and a T-head; a support plate (6) is arranged on the top of the box body (1), and the pressure plate (4) can press the plastic plate (5) onto the support plate (6); a groove (401) is arranged on the upper surface of the pressure plate (4), and a drainage hole (402) is arranged in the middle of the groove (401); water spray mechanisms (7) are arranged on the left and right ends of the support plate (6), and the water spray mechanisms (7) can evenly spray cooling water onto the pressure plate (4); a blowing mechanism (8) is arranged at the front end of the pressure plate (4), and the blowing mechanism (8) can blow away the moisture on the upper surface of the plastic plate (5).
2. The cooling device for plastic plate production according to claim 1, characterized in that: The water spray mechanism (7) comprises a spray head (701), a connecting pipe (702), a water pump (706), a funnel (703), and a water tank (705). The two spray heads (701) are symmetrically arranged at two ends of the support plate (6). The spray heads (701) are installed obliquely and discharge water toward the pressure plate (4). The water inlet end of the spray head (701) is connected to the connecting pipe (702). The other end of the connecting pipe (702) passes through the support plate (6) and is connected to the water pump (706). One end of the water pump (706) is connected to the water tank (705).
3. The cooling device for plastic plate production according to claim 2, characterized in that: A water inlet pipe (707) is provided at the top of one side wall of the water tank (705) and a water outlet pipe (708) is provided at the bottom. Both the water inlet pipe (707) and the water outlet pipe (708) are equipped with valves.
4. The cooling device for plastic plate production according to claim 2, characterized in that: A funnel (703) is provided at the upper end of the water tank (705), and the large mouth of the funnel (703) is connected to the lower end surface of the support plate (6), and the support plate (6) is a water-permeable plate; a filter layer (704) is installed in the middle of the funnel (703).
5. The cooling device for plastic plate production according to claim 4, characterized in that: A plurality of filter holes (601) are evenly arranged in the middle of the support plate (6), a water trough (602) is arranged around the filter holes (601), and the filter holes (601) are also arranged at the four corners of the water trough (602).
6. The cooling device for plastic plate production according to claim 1, characterized in that: The blowing mechanism (8) comprises a motor (801), a bracket (805), a screw (804), a slider seat (803), a connecting air pipe (807), an air blowing pipe (806), and a blower (808). The motor (801) is horizontally mounted on the side walls of the box body (1) on the left and right sides. The output end of the motor (801) is connected to the screw (804) via a coupling. One end of the screw (804) is mounted on the vertical plate (802) via a bearing seat. The other end of the screw (804) is mounted on the vertical plate (802) via a bearing seat. The seat is installed on the side wall of the box body (1), the slider seat (803) is slidably connected to the screw rod (804), a bracket (805) is fixedly installed between the slider seats (803), a blow pipe (806) is provided at the lower end of the bracket (805), a connecting pipe (702) is provided at one end of the blow pipe (806), and the other end of the connecting pipe (702) is connected to a blower (808), and the blower (808) is fixed to the upper end surface of the support plate (6) and fixed to the side of the box body (1).
7. The cooling device for plastic plate production according to claim 6, characterized in that: A plurality of air outlets (809) are evenly distributed at the lower end of the air blowing pipe (806), and the air outlets (809) are installed at an angle.
8. The cooling device for plastic plate production according to claim 1, characterized in that: The pressing plate (4) is made of an aluminum plate, and a groove (401) is provided on the upper surface thereof. A connecting shaft (403) is provided in the middle of the groove (401), and a T-shaped groove is provided on the upper end of the connecting shaft (403). The groove (401) and the connecting shaft (403) are fixed as an integral structure.
Citation Information
Patent Citations
Cooling device for plastic production
CN213198470U