Automatic intelligent metal plate film coating line
By using preheating and flattening components and placement plates in the metal plate coating line to preheat the upper and lower surfaces of the metal plates at the same time, the problems of slow preheating rate and curling of the metal plates in the prior art are solved, and a more efficient coating process and better coating quality are achieved.
Patent Information
- Application Number
- CN202421783641.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-26
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-07-26
AI Technical Summary
In the existing metal plate coating technology, the preheating rate is slow, and the metal plate is prone to curl after preheating, affecting the coating quality.
An automated intelligent metal plate coating line is designed, and the upper and lower surfaces of the metal plate are preheated and preheated at the same time by using preheating and flattening components and placement plates, and the position of the flattening plate is adjusted through the telescopic cylinder to avoid curling the metal plate.
The preheating rate of the metal plate is improved, the curling of the metal plate after preheating is avoided, and the coating quality and efficiency are improved.
Smart Images

Figure CN222792776U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of metal plate laminating, in particular to an automated intelligent metal plate laminating line. Background Art
[0002] Metal plate lamination is a product made of hot-dip galvanized steel plate, aluminum-zinc-coated steel plate, electro-galvanized plate, etc. as the substrate. After surface chemical conversion pretreatment, one or several layers of polymer film are hot-stuck on the surface, and then cooled, bonded and solidified. It is widely used in the fields of architectural decoration, food packaging, electronic and electrical appliances, etc. When laminating the metal plate, the metal plate is first heated, then placed on the workbench, and then the film is spread flat on the metal plate. The film and the metal plate are hot-fused together through the movement of the laminating roller above the workbench and the high pressure of the laminating roller. This requires a metal plate laminating line, but the existing metal plate only preheats the upper surface of the metal plate, and the preheating rate is slow. Utility Model Content
[0003] In order to overcome the technical defects of the prior art, the utility model provides an automated intelligent metal plate laminating line, which has the function of improving the preheating rate and can flatten the preheated metal plate to avoid curling of the metal plate after preheating, thereby affecting the laminating quality.
[0004] The technical solution adopted by the utility model is: comprising an operating table, a mounting frame is installed on the operating table, an intelligent control panel is installed on the mounting frame, a temperature sensor is installed on the mounting frame, the output end of the temperature sensor is electrically connected to the intelligent control panel, an electric telescopic rod is slidably installed on the operating table, a laminating machine is installed on the output end of the electric telescopic rod, the position of the laminating machine is adjusted by retracting the electric telescopic rod, a placement plate with a heating wire inside is installed on the operating table, a telescopic cylinder is installed on the mounting frame, a preheating flattening component is fixedly installed on the output end of the telescopic cylinder, the position of the preheating flattening component is adjusted by the telescopic cylinder, a first motor for driving the electric telescopic rod is installed on the operating table, and the electric telescopic rod input end, the input end of the telescopic cylinder, the input end of the first motor, and the placement plate input end are electrically connected to the intelligent control panel.
[0005] Preferably, in order to facilitate flexible adjustment of the position of the pressing plate, the preheating flattening assembly includes a pressing plate, and the pressing plate is fixedly connected to the output end of the telescopic cylinder. The position of the pressing plate is adjusted by the extension and retraction of the telescopic cylinder. A limiting rod is installed on the pressing plate, and the limiting rod is plugged into the mounting frame. A hot air blower is installed on the pressing plate.
[0006] Preferably, in order to facilitate the preheating of the upper surface of the metal plate, fixed plates are installed on both sides of the pressing plate, and a hot air pipe is rotatably installed between the fixed plates. The hot air pipe is provided with hot air heads arranged in an array, and an air inlet pipe is installed on the hot air pipe. The air inlet pipe is fixedly connected to the output end of the hot air blower, and the position of the hot air head is adjusted by adjusting the position of the pressing plate.
[0007] Preferably, in order to facilitate flexible adjustment of the angle of the hair dryer head, a worm wheel is fixedly installed at one end of the hot air pipe, a worm is meshed on the worm wheel, and the worm is rotatably installed between the fixed plates. A second motor is installed on one side of the fixed plate, and the output end of the second motor is fixedly connected to one end of the worm. The second motor rotates to drive the worm to rotate, the worm wheel rotates, and the hot air pipe rotates, so as to adjust the angle of the hot air head.
[0008] Preferably, in order to facilitate the rotation of the threaded rod, a slide groove is opened on the operating table, and a threaded rod is rotatably installed inside the slide groove. The threaded rod is fixedly connected to the output end of the first motor, and the threaded rod rotates when the first motor rotates.
[0009] Preferably, in order to facilitate flexible adjustment of the position of the electric telescopic rod, a movable plate is threadedly connected to the threaded rod, and the movable plate is slidably engaged in the slide groove. The movable plate is fixedly connected to the electric telescopic rod, and the threaded rod is rotated, the movable plate moves, the electric telescopic rod moves, and the laminating machine moves.
[0010] Preferably, in order to facilitate the lamination of the film and the metal plate, a scraper is provided on one side of the laminating machine.
[0011] Preferably, in order to facilitate the plugging of the limiting rod and the mounting frame, a plug hole is provided on the mounting frame, and the limiting rod and the mounting frame are plugged into each other through the plug hole.
[0012] The beneficial effects of the utility model are: the preheating and flattening components and the placement plate are used to facilitate the simultaneous preheating of the upper and lower surfaces of the metal plate, thereby increasing the preheating rate and being able to flatten the preheated metal plate to avoid curling of the metal plate after preheating, thereby affecting the coating quality; the scraper is used to improve the fit between the film and the metal plate, thereby improving the coating quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a structural schematic diagram of the utility model from the right side perspective;
[0014] Figure 2 It is a structural schematic diagram of the utility model from the left side perspective;
[0015] Figure 3It is a structural schematic diagram of the rear view angle of the utility model;
[0016] Figure 4 It is a structural schematic diagram of the preheating and flattening assembly of the utility model;
[0017] Figure 5 It is a partial structural schematic diagram of the utility model;
[0018] Figure 6 It is a schematic diagram of the structure of the utility model from an upward viewing angle.
[0019] Explanation of the accompanying drawings: In the figure: 1. operating table; 2. mounting frame; 3. intelligent control panel; 4. temperature sensor; 5. electric telescopic rod; 6. laminating machine; 7. placing plate; 8. telescopic cylinder; 9. preheating flattening assembly; 901. flat plate; 902. limiting rod; 903. hot air blower; 904. fixing plate; 905. hot air duct; 906. hot air head; 907. air inlet duct; 908. worm gear; 909. worm; 910. second motor; 10. first motor; 11. slide groove; 12. threaded rod; 13. moving plate; 14. scraper; 15. socket. DETAILED DESCRIPTION
[0020] The utility model is further described below in conjunction with the accompanying drawings:
[0021] like Figure 1-Figure 6 As shown, this embodiment provides an automated intelligent metal plate laminating line, including an operating table 1, a mounting frame 2 is installed on the operating table 1, an intelligent control panel 3 is installed on the mounting frame 2, a temperature sensor 4 is installed on the mounting frame 2, and the output end of the temperature sensor 4 is electrically connected to the intelligent control panel 3, an electric telescopic rod 5 is slidably installed on the operating table 1, and a laminating machine 6 is installed at the output end of the electric telescopic rod 5. The position of the laminating machine 6 is adjusted by retracting the electric telescopic rod 5, a placing plate 7 with a heating wire inside is installed on the operating table 1, and a telescopic cylinder 8 is installed on the mounting frame 2. A preheating and flattening component 9 is fixedly installed at the output end of the cylinder 8. The position of the preheating and flattening component 9 is adjusted by the telescopic cylinder 8. A first motor 10 for driving the electric telescopic rod 5 is installed on the operating table 1. It is electrically connected to the intelligent control panel 3 through the input end of the electric telescopic rod 5, the input end of the telescopic cylinder 8, the input end of the first motor 10, and the input end of the placement plate 7. When the temperature sensor 4 detects that the temperature of the metal plate surface is too low, it transmits a signal to the intelligent control panel 3 to control the preheating and flattening component 9 and the placement plate 7 to preheat the upper and lower surfaces of the metal plate, thereby improving the preheating efficiency.
[0022] The preheating flattening assembly 9 includes a flattening plate 901, which is fixedly connected to the output end of the telescopic cylinder 8. The position of the flattening plate 901 is adjusted by extending and retracting the telescopic cylinder 8. A limit rod 902 is installed on the flattening plate 901, and the limit rod 902 is plugged into the mounting frame 2. A hot air blower 903 is installed on the flattening plate 901. Fixed plates 904 are installed on both sides of the flattening plate 901. A hot air pipe 905 is rotatably installed between the fixed plates 904. The hot air pipe 905 is provided with a hot air head 906 arranged in an array. An air inlet pipe 907 is installed on the hot air pipe 905. The air inlet pipe 907 is fixedly connected to the output end of the hot air blower 903. The position of the hot air head 906 is adjusted by adjusting the position of the flattening plate 901. One end of the hot air pipe 905 is fixed A worm gear 908 is fixedly installed, and a worm 909 is meshed on the worm gear 908. The worm 909 is rotatably installed between the fixed plates 904. A second motor 910 is installed on one side of the fixed plate 904. The output end of the second motor 910 is fixedly connected to one end of the worm 909. The second motor 910 rotates, driving the worm 909 to rotate, the worm gear 908 rotates, and the hot air pipe 905 rotates. The angle of the hot air head 906 is adjusted and the hot air head 906 is facing upward, which makes it easier to flatten the metal plate after preheating, and the hot air generated by the hot air blower 903 is transferred to the air inlet pipe 907 and the hot air pipe 905, and the hot air is blown to the surface of the metal plate through the hot air head 906, so that the upper and lower surfaces of the metal plate can be heated at the same time, thereby improving the preheating efficiency.
[0023] A slide groove 11 is provided on the operating table 1, and a threaded rod 12 is rotatably installed inside the slide groove 11. The threaded rod 12 is fixedly connected to the output end of the first motor 10. The first motor 10 rotates, and the threaded rod 12 rotates. A movable plate 13 is threadedly connected to the threaded rod 12, and the movable plate 13 is slidably engaged in the slide groove 11. The movable plate 13 is fixedly connected to the electric telescopic rod 5. The threaded rod 12 rotates, the movable plate 13 moves, the electric telescopic rod 5 moves, and the laminating machine 6 moves, so as to facilitate the lamination of the metal plate surface. A scraper 14 is provided on one side of the laminating machine 6, and a socket 15 is provided on the mounting frame 2. The limit rod 902 is plugged into the mounting frame 2 through the socket 15.
[0024] When the utility model is in use, a metal plate to be coated is placed on the placement plate 7. When the temperature sensor 4 detects that the temperature of the surface of the metal plate is too low, a signal is transmitted to the intelligent control panel 3, the telescopic cylinder 8 is started, the pressing plate 901 is adjusted to a suitable position, the second motor 910 is started, the worm 909 is driven to rotate, the worm gear 908 is driven to rotate, the hot air pipe 905 is driven to rotate, the hot air head 906 is adjusted to a suitable angle, the hot air blower 903 is started, the hot air is transmitted to the air inlet pipe 907 and the hot air pipe 905, and the hot air is blown to the surface of the metal plate through the hot air head 906, and the placement plate 7 is started to heat the upper and lower surfaces of the metal plate. At the same time, heating is performed to improve the preheating efficiency, thereby improving the coating efficiency. When the temperature sensor 4 senses that the temperature exceeds the preheating temperature, the signal is transmitted to the intelligent control panel 3, and the above operation is repeated. The hot air head 906 is directed upward, and the telescopic cylinder 8 is started. The pressing plate 901 is adjusted to a suitable position to flatten the metal plate to prevent the metal plate from curling after heating and affecting the coating quality. The electric telescopic rod 5 is started, and the laminating machine 6 is adjusted to a suitable position. The first motor 10 is started, the electric telescopic rod 5 moves, and the laminating machine 6 moves, thereby facilitating the coating of the metal plate surface. The scraper 14 moves to make the film fit the metal plate.
[0025] The above shows and describes the basic principles, main features and characteristics of the invention. Those skilled in the art should understand that the invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the invention. Without departing from the spirit and scope of the invention, the invention may have various changes and improvements, which shall fall within the scope of the invention to be protected. The scope of protection of the invention shall be defined by the attached claims and their equivalents.
Claims
1. An automated intelligent metal plate laminating line, comprising an operating table (1), a mounting frame (2) mounted on the operating table (1), an intelligent control panel (3) mounted on the mounting frame (2), a temperature sensor (4) mounted on the mounting frame (2), an electric telescopic rod (5) slidably mounted on the operating table (1), a laminating machine (6) mounted at the output end of the electric telescopic rod (5), characterized in that: The operating table (1) is provided with a placement plate (7) with a heating wire inside, the mounting frame (2) is provided with a telescopic cylinder (8), the output end of the telescopic cylinder (8) is fixedly provided with a preheating flattening component (9), and the operating table (1) is provided with a first motor (10) for driving the electric telescopic rod (5).
2. The automated intelligent metal plate laminating line according to claim 1, characterized in that: The preheating flattening assembly (9) comprises a flattening plate (901), the flattening plate (901) being fixedly connected to the output end of the telescopic cylinder (8), a limiting rod (902) being installed on the flattening plate (901), the limiting rod (902) being plugged into the mounting frame (2), and a hot air blower (903) being installed on the flattening plate (901).
3. The automated intelligent metal plate laminating line according to claim 2, characterized in that: Fixed plates (904) are installed on both sides of the pressing plate (901), and a hot air pipe (905) is rotatably installed between the fixed plates (904). The hot air pipe (905) is provided with hot air heads (906) arranged in an array, and an air inlet pipe (907) is installed on the hot air pipe (905). The air inlet pipe (907) is fixedly connected to the output end of the hot air blower (903).
4. The automated intelligent metal plate laminating line according to claim 3 is characterized by: A worm wheel (908) is fixedly mounted on one end of the hot air pipe (905), a worm (909) is meshed on the worm wheel (908), the worm (909) is rotatably mounted between the fixed plates (904), a second motor (910) is mounted on one side of the fixed plates (904), and an output end of the second motor (910) is fixedly connected to one end of the worm (909).
5. The automated intelligent metal plate laminating line according to claim 1, characterized in that: The operating table (1) is provided with a slide groove (11), a threaded rod (12) is rotatably mounted inside the slide groove (11), and the threaded rod (12) is fixedly connected to the output end of the first motor (10).
6. The automated intelligent metal plate laminating line according to claim 5, characterized in that: A movable plate (13) is threadedly connected to the threaded rod (12); the movable plate (13) is slidably engaged in the interior of the slide groove (11); and the movable plate (13) is fixedly connected to the electric telescopic rod (5).
7. The automated intelligent metal plate laminating line according to claim 1, characterized in that: A scraper (14) is provided on one side of the laminating machine (6).
8. The automated intelligent metal plate laminating line according to claim 2, characterized in that: The mounting frame (2) is provided with a plug hole (15), and the limiting rod (902) is plugged into the mounting frame (2) via the plug hole (15).