Self-adaptive high-low steel claw ferrophosphorus ring pressure-disengaging machine
By introducing technical means such as slide rail adjustment mechanism, guide rod straightener, steel claw detection mechanism and six-way rolling guide wheel set in the phosphorus iron ring pressure offline, the problems of severe deformation of steel claws in the existing technology are solved, and adaptive pressure disassembly and dust collection are achieved, which improves the stability and automation of the equipment.
Patent Information
- Application Number
- CN202421737781.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-22
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-07-22
AI Technical Summary
The existing phosphorus iron ring pressing offline is inefficient when dealing with severely deformed steel claws, and dust generated during the pressure removal process is harmful to human health. The steel claws are severely deformed after equipment maintenance and cannot be pressed off.
An adaptive high and low steel claw phosphorus iron ring pressing is designed, and the slide rail adjustment mechanism and guide rod straightener are used for position adjustment and clamping. The steel claw detection mechanism is set for automatic detection and adjustment. A six-way rolling guide wheel set and movable connection are used to ensure the stability of the pressure-removing cylinder, and a vacuum cleaner is installed at the bottom of the body to collect dust.
Adaptive pressure removal of severely deformed steel claws is achieved, working efficiency is improved, dust generation is reduced, human health is protected, and the automation and stability of the equipment is improved.
Smart Images
Figure CN222795753U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ferrophosphorus rings for aluminum electrolysis, in particular to an adaptive high and low steel claw ferrophosphorus ring pressing and offline machine. Background Art
[0002] The ferrophosphorus ring pressing machine is a kind of equipment specially used in the electrolytic aluminum production process. It is mainly used to peel the ferrophosphorus ring on the anode steel claw from the steel claw so that the steel claw can be cast with the new anode block again after cleaning and coating with graphite to make a new anode group. The ferrophosphorus ring pressing machine in the prior art can usually only press and peel single claws or double claws, with low working efficiency. After many repairs, the old steel claws will be seriously deformed and the spacing will be out of tolerance, and they cannot be pressed and peeled, resulting in low pressing and peeling efficiency and damage to the equipment. In addition, a large amount of dust will be generated during the pressing and peeling process, which will cause harm to the human body after being inhaled. Utility Model Content
[0003] The utility model aims to provide an adaptive high and low steel claw phosphorus iron ring pressing offline machine to solve the technical problems existing in the prior art.
[0004] In order to achieve the above utility model purpose, the technical solution adopted by the utility model is:
[0005] A self-adaptive high and low steel claw ferrophosphorus ring pressing and unpressing machine comprises: a machine body, a feed trough is provided in the middle position of the top of the machine body to facilitate the guide rod group to enter the device for pressing and unpressing, a slide rail adjustment mechanism is provided on one side of the top of the feed trough to adjust the position of the severely deformed steel claws, and a guide rod straightener is provided on the top of the slide rail adjustment mechanism to ensure that the steel claws can be clamped during the pressing and unpressing process to avoid incomplete pressing and unpressing or damage to the steel claws caused by the displacement of the steel claws; a plurality of clamping knives are provided on both sides of the feed trough, and the clamping knives are equidistantly arranged along the axial direction; in order to measure the steel claws that need to be pressed and unpressed to ensure the smooth progress of the pressing and unpressing process, a steel claw detection mechanism is symmetrically provided on one side of the machine body; pressing and unpressing cylinders are symmetrically provided at the bottom of the machine body, and a lower knife holder is provided on the opposite side of the pressing and unpressing cylinders.
[0006] Furthermore, guide mechanisms are provided on both sides of the clamping knife.
[0007] Furthermore, in order to collect the ferrophosphorus debris after pressing and stripping, a discharge chute is provided at the bottom of the feed trough, and in order to absorb the dust generated during the pressing and stripping process, a dust suction component is provided at the bottom of the machine body, and the dust suction component is located below the discharge chute.
[0008] Furthermore, the slide rail adjustment mechanism includes: a slide rail, a slider, an adjustment mechanism, a positioning device, a driving device and a control system; the slider is slidably connected to the slide rail, an adjustment structure and a positioning device are provided at the connection between the slide rail and the slider, a driving device is provided inside the slider, and the driving device is electrically connected to the control system.
[0009] Furthermore, a six-way rolling guide wheel set is provided inside the lower tool holder to limit and guide the lower tool holder during operation.
[0010] Furthermore, the machine body is made of a tic-tac-toe shaped steel structure.
[0011] Compared with the prior art, the utility model has the following beneficial effects:
[0012] The utility model can identify the incoming material condition through the setting of the steel claw detection mechanism, automatically adjust the pressing and removing posture of the equipment, and press and remove the phosphorus iron ring on the steel claw, which can adapt to the complex incoming material condition of the project, has strong self-adaptation ability, and improves work efficiency;
[0013] By setting up the six-way rolling guide wheel group inside the lower tool holder and the movable connection between each component and the press-out cylinder, the press-out cylinder is not affected by the eccentric load, which ensures the stability of the overall device during operation and improves the degree of automation. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of the internal structure of the utility model;
[0015] Figure 2 It is a side view of the utility model;
[0016] Figure 3 It is a top view of the utility model;
[0017] In the figure: 1. Machine body; 2. Guide rod straightener; 3. Slide rail adjustment mechanism; 4. Knife clamp; 5. Steel claw detection mechanism; 6. Lower knife holder; 7. Press-off cylinder; 8. Guide mechanism; 9. Feed chute; 10. Guide rod assembly; 11. Discharge chute; 12. Dust collection component. DETAILED DESCRIPTION
[0018] In order to make the content of the utility model easier to understand, the technical solutions in the embodiments of the utility model will be described clearly and completely in conjunction with the drawings in the embodiments of the utility model. The same parts are represented by the same figure marks. It should be noted that the words "front", "rear", "left", "right", "up" and "down" used in the following description refer to the directions in the drawings, and the words "inside" and "outside" refer to the directions toward or away from the geometric center of a specific component, respectively.
[0019] like Figure 1-3 As shown, in this embodiment, an adaptive high and low steel claw phosphorus iron ring pressing machine is provided, comprising: a machine body 1, the machine body 1 is made of a cross-shaped steel structure and has a predetermined bearing capacity. The load-bearing capacity of each bearing point of the equipment is greater than 600t, the allowable elastic variable of the machine body 1 is 4.8mm, and the analysis result under full load is that the deformation of the machine body is 0.298mm, which is within the elastic deformation, and the safety factor is greater than 16, which can ensure long-term safe use; a feed trough 9 is provided in the middle position of the top of the machine body 1, and a discharge chute 11 is provided at the bottom of the feed trough 9. The discharge chute 11 is mainly used to collect and transmit the materials after the phosphorus iron ring is separated from the steel claw. In the process of pressing the phosphorus iron ring, the phosphorus iron ring is pressed off. It will fall into the discharge chute along a certain path, and then the phosphorus iron ring will be transported to the designated position through the chute; a dust suction component 12 is provided at the bottom of the body 1, and the dust suction component 12 is located below the discharge chute 11, which can collect the dust and debris generated during the pressing process. The dust suction component 12 is arranged at the bottom to accelerate the dust sedimentation, prevent flying pollution, and help protect the environment and the health of operators; a slide rail adjustment mechanism 3 is provided on one side of the top of the feed chute 9, and the slide rail adjustment mechanism 3 includes: a slide rail, a slider, an adjustment mechanism, a positioning device, a driving device and a control system; the slider is slidably connected to the slide rail, and an adjustment structure and a positioning device are provided at the connection between the slide rail and the slider, and a driving device is provided inside the slider. The device, the driving device is electrically connected to the control system, when the slide rail adjusting mechanism 3 presses off the claw head that cannot enter the knife slot and is severely deformed, the knife 4 automatically retreats, and the remaining knives 4 are pressed off by the missing claws, and when the other claw heads are pressed off, the slide rail adjusting mechanism 3 automatically adjusts the claw heads that have not been pressed off to the correct position for secondary pressing off, thereby realizing automatic pressing off; a guide rod straightener 2 is provided on the top of the slide rail adjusting mechanism 3, and the guide rod straightener 2 is mainly used to ensure the correct position of the steel claw during the pressing off process, to avoid the steel claw from shifting during the pressing off process, thereby affecting the pressing off effect, and through the limit of the guide rod straightener 2, the steel claw can be pressed off at the correct position, ensuring the normal operation of the equipment operation and production efficiency; a plurality of clamping knives 4 are arranged on both sides of the feed trough 9, the clamping knives 4 are equidistantly arranged along the axial direction, and guide mechanisms 8 are arranged on both sides; a steel claw detection mechanism 5 is symmetrically arranged on one side of the body 1, the steel claw detection mechanism 5 automatically detects the size of the incoming steel claw, and transmits the detection data back to the control system, and the control system automatically adjusts the position and state of the pressing and stripping knife group to accurately press and strip the phosphorus iron ring on the steel claw, and the control system is a PLC automatic control system; pressing and stripping cylinders 7 are symmetrically arranged at the bottom of the body 1, and a lower tool holder 6 is arranged on the opposite side of the pressing and stripping cylinder 7, and a six-way rolling guide wheel group is arranged inside the lower tool holder 6, which limits and guides the lower tool holder 6 during operation, so that the pressing and stripping cylinder 7 is not subjected to offset load.
[0020] When the utility model is used, firstly, the guide rod group 10 with steel claws enters the device through the feed trough 9, and is limited and fixed by the guide rod straightener 2. At this time, the steel claw detection mechanism 5 detects the size of the incoming steel claws, and transmits the detection data back to the control system, which automatically adjusts the position and state of the lower tool holder 6, the clamping knife 4 and the guide mechanism 8, so as to accurately press and remove the phosphorus iron ring on the steel claw. The debris and materials separated from the steel claws fall into the unloading chute 11 at the bottom, which are collected and transmitted. At this time, the dust collection component 12 at the bottom starts to work, and the dust generated during the pressing and removing process is absorbed to reduce the harm to the environment and human body.
[0021] The above description is only a preferred embodiment of the present utility model patent and is not intended to limit the present utility model patent. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model patent shall be included in the protection scope of the present utility model patent.
Claims
1. An adaptive high and low steel claw phosphorus iron ring press offline machine, characterized by: include: A machine body (1) is provided with a feed trough (9) at the middle position of the top of the machine body (1); a slide rail adjustment mechanism (3) is provided on one side of the top of the feed trough (9); a guide rod straightener (2) is provided on the top of the slide rail adjustment mechanism (3); a plurality of clamping knives (4) are provided on both sides of the feed trough (9), and the clamping knives (4) are arranged equidistantly along the axial direction; a steel claw detection mechanism (5) is symmetrically provided on one side of the machine body (1); and a press-off cylinder (7) is symmetrically provided on the bottom of the machine body (1), and a lower knife holder (6) is provided on the opposite side of the press-off cylinder (7).
2. The self-adaptive high and low steel claw phosphorus iron ring pressing machine according to claim 1 is characterized in that: Guide mechanisms (8) are provided on both sides of the clamping knife (4).
3. The self-adaptive high and low steel claw phosphorus iron ring pressing machine according to claim 2 is characterized in that: A discharge chute (11) is provided at the bottom of the feed trough (9), and a dust suction component (12) is provided at the bottom of the machine body (1), wherein the dust suction component (12) is located below the discharge chute (11).
4. The self-adaptive high and low steel claw phosphorus iron ring pressing offline machine according to claim 1 is characterized by: The slide rail adjustment mechanism (3) comprises: a slide rail, a slider, an adjustment mechanism, a positioning device, a driving device and a control system; the slider is slidably connected to the slide rail, an adjustment structure and a positioning device are provided at the connection between the slide rail and the slider, a driving device is provided inside the slider, and the driving device is electrically connected to the control system.
5. The self-adaptive high and low steel claw phosphorus iron ring pressing machine according to claim 1 is characterized in that: A six-way rolling guide wheel set is arranged inside the lower tool holder (6) to limit and guide the lower tool holder (6) during operation.
6. The self-adaptive high and low steel claw phosphorus iron ring pressing machine according to claim 1 is characterized in that: The machine body (1) is made of a well-shaped steel structure.