Wire drawing machine pretreatment device for removing iron wire oxide skin
By setting bumps on the roller edge of the wire drawing machine pretreatment device, the iron wire blank enters the lubricating powder box in a wavy shape, the problem of insufficient lubrication effect of iron wire in the prior art is solved, the amount of powder hanging and lubrication effect is improved, and the service life of the equipment is extended.
Patent Information
- Application Number
- CN202421769052.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-25
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2034-07-25
AI Technical Summary
After removing the iron wire scale, the existing wire pretreatment device has smooth surface and low friction, resulting in insufficient lubrication effect, affecting the product quality and appearance of the wire drawing process. At the same time, the wire drawing machine is easily damaged and has frequent maintenance.
A pretreatment device including a fixed bracket and a roller is designed. Several bumps are provided at the edge of the roller. When the iron wire blank circumference is circumscribed by the roller, the shape of these bumps is changed, so that the iron wire enters the lubricating powder box in a wavy shape, increasing friction and hanging powder.
By increasing the friction between the iron wire and the lubricating powder, the amount of powder hanging is increased, the lubricating effect is enhanced, the frictional damage during wire drawing is reduced, the service life of the wire drawing mold is extended, and the equipment maintenance cost is reduced.
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Figure CN222830371U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of metal wire drawing equipment, in particular to a wire drawing machine pretreatment device for removing iron wire oxide scale. Background Art
[0002] Metal mesh is needed for turnover box products in the logistics and warehousing industry. The raw material is generally "iron wire coil" blank. Due to certain requirements on the diameter, roundness, smoothness, etc. of the metal mesh products, the blank needs to be drawn 2-5 times.
[0003] However, the surface of the iron wire blank is generally attached with an oxide layer. Direct wire drawing will affect the finish of the final product and easily scratch the wire drawing die, which cannot meet the wire drawing requirements. Therefore, the iron wire blank is pretreated before the wire drawing process. The pretreatment process includes two steps: removing the oxide layer and lubricating. The existing wire drawing machine pretreatment device is a fixed bracket of a fixed roller group inlaid with bearings. The roller group includes 2-5 rollers of the same structure (such as Figure 1 The iron wire blank is wound and stretched between rollers to remove the oxide layer attached to the surface. The pre-treated iron wire then enters the wire drawing powder box for lubrication.
[0004] However, the existing wires after pretreatment are straight and smooth, with low friction and poor powder adhesion, which leads to insufficient lubrication and affects the quality and appearance of the products after the wire drawing process. At the same time, the wire drawing machine is subject to large friction during processing and is easily damaged, requiring frequent maintenance. Utility Model Content
[0005] The utility model aims to provide a wire drawing machine pretreatment device for removing iron wire oxide scale, so as to increase the powder content of the iron wire blank and improve the lubrication effect, thereby solving the problems mentioned in the background technology.
[0006] In order to solve the above problems, the technical solution adopted is: a wire drawing machine pretreatment device for removing oxide scale of iron wire, comprising a fixed bracket and 2-5 rollers fixed in the middle of the fixed bracket, each of the rollers is connected to the fixed bracket through a rolling bearing, and a groove for the iron wire blank to pass through is opened on the rim of each roller; a plurality of protrusions are evenly distributed along the circumference of the rim of the last roller in the feeding direction, and the iron wire blank bypasses between the rollers during feeding, and when passing the last roller, the iron wire blank advances from the outside in close contact with 1-3 of the plurality of protrusions, thereby changing the shape of the iron wire blank.
[0007] Specifically, the groove for the iron wire to pass through is an annular square groove.
[0008] Furthermore, a plurality of through holes are opened in the wheel rim of the roller, the protrusions are placed in the through holes, and both ends of the protrusions are welded to the wheel rim or connected to the wheel rim through a blocking piece.
[0009] Furthermore, the blocking member is a thread plug.
[0010] Preferably, the bumps are columnar, and the number of the bumps is 4-6.
[0011] During feeding, the iron wire blank material directly enters the wire drawing powder box filled with lubricating powder in a wave shape after leaving the wire drawing machine pretreatment device.
[0012] It should be noted that the wire drawing powder box is available through commercial channels, and its structural composition is part of the prior art. The wire drawing die is also an existing product, which is fixed to one end of the wire drawing powder box, and its design structure does not need to be adjusted whether the iron wire blank is fed in a straight line or in a wave shape.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] The device arranges a plurality of protrusions on the rim of the roller so that the iron wire entering the wire drawing powder box is wavy, thereby increasing the friction between the iron wire and the lubricating powder, thereby increasing the amount of powder attached, enhancing the lubrication effect, and reducing the wear of the iron wire and the wire drawing die during wire drawing, thereby extending the service life of the wire drawing die and reducing the equipment maintenance cost. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a structural schematic diagram of a wire drawing machine pretreatment device in the prior art;
[0016] Figure 2 It is a schematic diagram of the structure of an embodiment of the utility model;
[0017] Figure 3 This is a schematic diagram of the structure of the last roller in the feeding direction of the embodiment of the utility model;
[0018] Figure 4 The figure is a schematic diagram of the relative positions of the wire drawing powder box and the wire drawing die;
[0019] Figure 5 This is a simplified diagram of the wire drawing process for iron wire blanks.
[0020] In the figure, 1-fixed bracket, 2-roller, 3-bump, 4-iron wire blank, 5-reinforcement rib, 6-wire drawing powder box, 7-wire drawing die, 8-lubricating powder, 9-wire drawing machine, 10-rotating material storage tray. DETAILED DESCRIPTION
[0021] The present invention will be further explained and illustrated below in conjunction with the accompanying drawings and embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in the field without creative work are within the scope of protection of the present invention.
[0022] Example: See Figure 2 and Figure 3 , a wire drawing machine pretreatment device for removing iron wire oxide scale, comprising a fixed bracket 1 and three rollers 2 fixed in the middle of the fixed bracket 1, each of the rollers 2 is connected to the fixed bracket 1 through a rolling bearing, and a reinforcing rib 5 is connected to the front and rear sides between the fixed brackets, and the rim of the roller 2 is provided with an annular square groove for the iron wire blank 4 to pass through, and the three rollers 2 are generally distributed in an inverted T-shape. In the feeding direction, the rim of the last roller is evenly provided with four columnar protrusions 3 along the circumference, and the two ends of the protrusions 3 are welded or fixed to the rim with wire plugs. When feeding, the iron wire blank 4 goes around between the rollers 2, and when passing the last roller, the iron wire blank 4 fits tightly against one of the several protrusions 3 from the outside.
[0023] Specifically, a plurality of through holes are opened in the wheel rim of the roller 2, the protrusions 3 are placed in the through holes, and both ends of the protrusions 3 are welded to the wheel rim or fixed to the wheel rim by screw plugs.
[0024] See also Figure 4 When feeding, the iron wire blank 4 leaving the wire drawing machine pretreatment device moves forward in a wave shape, enters the wire drawing powder box 6, fully contacts with the lubricating powder 8 in the wire drawing powder box and adheres to a sufficient amount of lubricating powder 8, and then enters the wire drawing die 7 for wire drawing operation.
[0025] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or basic features of the present invention. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary, but not restrictive, and the scope of the present invention is defined by the appended claims rather than the above explanations and descriptions, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention. At the same time, any figure mark in the claims should not be regarded as limiting the claims involved.
Claims
1. A wire drawing machine pretreatment device for removing iron wire oxide scale, comprising a fixed bracket (1) and 2-5 rollers (2) fixed in the middle of the fixed bracket (1), each roller (2) is connected to the fixed bracket (1) through a rolling bearing, and the rim of the roller (2) is provided with a groove for the iron wire to pass through; when feeding, the iron wire blank (4) passes around between the rollers (2), characterized in that: A plurality of protrusions (3) are evenly fixedly connected to the rim of the last roller in the feeding direction along the circumferential direction. When feeding, the iron wire blank (4) is advanced from the outside in close contact with 1 to 3 of the plurality of protrusions (3).
2. The wire drawing machine pretreatment device according to claim 1, characterized in that: A through hole is opened in the wheel rim, the convex block (3) is placed in the through hole, and both ends of the convex block (3) are welded to the wheel rim or connected to the wheel rim via a blocking piece.
3. The wire drawing machine pretreatment device according to claim 2, characterized in that: The blocking piece is a thread plug.
4. The wire drawing machine pretreatment device according to claim 1, characterized in that: The groove for the iron wire to pass through is an annular square groove.
5. The wire drawing machine pretreatment device according to claim 1, characterized in that: The convex blocks (3) are columnar; the number of the convex blocks (3) is 4-6.