Alloy spring steel wire correcting device for high-strength operation

By designing a high-strength operation of alloy spring wire correction device including servo motor, screw rod, telescopic pull rod and fixture, the problem of easy bending of the steel wire and inability to clamp the wire in different diameters after correction is solved, and a straighter correction effect and stable clamping are achieved.

CN222830586UActive Publication Date: 2025-05-06DEQING LINYUAN METAL PROD CO LTD
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Patent Information

Application Number
CN202420746185.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-11
Publication Date
2025-05-06
Estimated Expiration
2034-12-11

AI Technical Summary

Technical Problem

The existing alloy spring wire correction device for high-strength operations is easily bending inwardly due to the influence of the roller shaft after correction, and cannot stably clamp the wires of different diameters.

Method used

A correction device including a servo motor, a screw rod, a telescopic pull rod, a limit block, a limit slot, a threaded sleeve and a fixture are designed. The servo motor drives the screw rod and the thread sleeve to rotate, and the limiting block and limit grooves are used to limit the thread sleeve, so that it moves horizontally to both sides, and drives the telescopic pull rod to telescopic rotation, straighten and fix the two ends of the steel wire. At the same time, through the cooperation of bolts, side top blocks and fixtures, the clamping distance is adjusted according to the wire diameter to achieve stable clamping of steel wires of different diameters.

Benefits of technology

It effectively avoids the reset and bending of the steel wire after straightening, achieves a straighter correction effect, and can adjust the clamping distance according to the wire diameter to ensure stable clamping of steel wires of different specifications.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of correcting devices, and provides a high-strength operation correcting device for an alloy spring steel wire, which comprises a device main body, a servo motor and a part bin, through holes are symmetrically formed in the outer walls of the two sides of the device main body, and the part bin is arranged at the bottom of the device main body. A sealing cabin door is installed on the outer wall of one side of the device body through a bearing, a handle is welded to the outer wall of the sealing cabin door, a servo motor is installed on the outer wall of one side of the device body, a driving shaft of the servo motor penetrates through the inner wall of the part cabin to be connected with a lead screw, and threaded sleeves are symmetrically and movably installed at the two ends of the lead screw; a limiting block is arranged on the outer wall of the top end of the threaded sleeve, and a limiting groove is formed in the top end of the part bin. By means of the technical scheme, the problems that in the prior art, steel wires cannot be straightened, and steel wires of different specifications cannot be stably clamped are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of correction devices, and in particular to a correction device for high-strength alloy spring steel wires. Background Art

[0002] The technical background of the correction device for high-strength alloy spring steel wire involves the application requirements of alloy spring steel wire, the role of the correction device and the technical requirements. The design and application of such a device is helpful to improve the quality and production efficiency of alloy spring steel wire products.

[0003] The patent specification with announcement number CN 220127476 U discloses a correction device for alloy spring steel wire for high-strength operation. A workbench is set up, and a correction mechanism for steel wire correction is provided on the right side of the upper end of the workbench, and a disassembly mechanism for U-shaped perforated support broken plate is provided on the left side of the upper end of the workbench. The correction mechanism includes a first motor, and the driving end of the first motor is connected to the left side of the first roller shaft. The left side of the first roller shaft is fixedly connected with a first gear, and the first gear is meshingly connected with a second gear. The second gear is internally fixedly connected to one side of the second roller shaft, and the other side of the second roller shaft is rotatably connected with a first perforated vertical rod, and the bottom of the first perforated vertical rod is fixedly connected to the workbench. In the utility model, through the correction mechanism, the effect of extrusion correction of the spring steel wire is achieved, and the problem of bending of the spring steel wire is solved.

[0004] However, in the implementation of relevant technologies, it was found that the above-mentioned correction device for high-strength alloy spring steel wire has the following problems: the device corrects the steel wire by rotating the second roller shaft and the first roller shaft to rotate and extrude it, so that the steel wire becomes straight from bending, but it is easy to bend inward due to the influence of the roller shaft after correction. At the same time, the device fixes the steel wire by a hinge plate, and cannot fix steel wires of different diameters. For this reason, we proposed a correction device for high-strength alloy spring steel wire. Utility Model Content

[0005] The utility model provides a correction device for alloy spring steel wires with high strength operation, which solves the problem in the related art that the steel wires cannot be straightened and steel wires of different specifications cannot be stably clamped.

[0006] The technical solution of the utility model is as follows:

[0007] A correction device for alloy spring steel wire for high-strength operation comprises a device body, a servo motor and a parts bin, the outer walls on both sides of the device body are symmetrically provided with through holes, the bottom of the device body is provided with a parts bin, the outer wall of one side of the device body is provided with a sealed cabin door through a bearing, the outer wall of the sealed cabin door is welded with a handle, the outer wall of one side of the device body is provided with a servo motor, the driving shaft of the servo motor passes through the inner wall of the parts bin and is connected with a screw rod, threaded sleeves are symmetrically and movably installed at both ends of the screw rod, a limiting block is provided on the outer wall at the top of the threaded sleeve, a limiting groove is provided at the top of the parts bin, a clamp is installed on the limit block through the limiting groove, telescopic pull rods are symmetrically and movably installed on both sides of the threaded sleeve through bearings, the end of the telescopic pull rod away from the threaded sleeve is movably installed on the inner wall of the bottom end of the parts bin through the mounting block, a support plate is provided on the inner wall of the top end of the parts bin, a support rod is provided at the bottom end of the support plate, and the support rod is fixed to the inner wall of the bottom end of the parts bin.

[0008] Preferably, the cross section of the limiting block is hexagonal, and the limiting block and the limiting groove match each other.

[0009] Preferably, the outer wall of the screw rod is symmetrically provided with external threads, and the inner wall of the threaded sleeve is provided with internal threads matching the external threads.

[0010] Preferably, the support plate is concave, and the screw rod is located at the center of the concave portion of the support plate.

[0011] Preferably, a bolt is movably mounted on the inner wall of the clamp, a side top block is movably mounted on the outer wall of the bolt, a lower clamp is arranged above the bolt, sliders are arranged on both sides of the lower clamp, sliding grooves are arranged on the inner walls on both sides of the clamp, the lower clamp is movably mounted on the inner wall of the clamp, and an upper clamp is fixedly mounted on the outer wall of the top end of the clamp through a bearing.

[0012] Preferably, the cross section of the slider is rectangular, and the slide groove and the slider match each other.

[0013] Preferably, the top end of the lower clamping plate and the bottom end of the upper clamping plate are both provided with arc-shaped notches, and the side top block and one end of the lower clamping plate are both provided with trapezoidal structures, and the chamfered surfaces of the trapezoidal structures match each other.

[0014] Preferably, the outer wall of the bolt is provided with an external thread, and the inner wall of the side top block is provided with an internal thread matching the external thread.

[0015] The working principle and beneficial effects of the utility model are:

[0016] 1. In the utility model, by providing a servo motor, a screw rod and a telescopic pull rod, one end of the steel wire is horizontally placed above the parts bin from the through hole, the bent part of the steel wire is stably clamped by a clamp, the servo motor is started, the screw rod is driven to rotate by the servo motor, the threaded sleeve is driven to rotate by the screw rod, and the threaded sleeve is limited by the limit block and the limit groove, so that the threaded sleeve is moved horizontally outward to both sides at the same time, and the telescopic pull rod is driven to rotate telescopically, and the two ends of the steel wire are straightened and fixed after straightening to avoid the steel wire being elastically reset and bent. This structure can avoid the steel wire from being reset and bent after straightening, and at the same time correct it to be straighter.

[0017] 2. In the utility model, by setting bolts, side top blocks and lower clamping plates, when the outer wall of the steel wire is placed between the upper clamping plate and the lower clamping plate, the bolts are turned by a wrench to drive the side top blocks to rotate, and then the side top blocks are limited by the inner wall of the clamp to move to the left while touching the lower clamping plate, and the lower clamping plate is limited by the sliding groove and the sliding block to move the lower clamping plate vertically upward, cooperating with the upper clamping plate to fix the steel wire therein. The knot can adjust the distance between the upper clamping plate and the lower clamping plate according to the diameter of the steel wire to stably clamp and fix the steel wire. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0019] Figure 1 This is a schematic diagram of the main structure of the device proposed by the utility model;

[0020] Figure 2 This is a schematic diagram of the half-section structure of the device body proposed by the utility model;

[0021] Figure 3 This is a schematic diagram of the support rod structure proposed by the utility model;

[0022] Figure 4 This is a schematic diagram of the screw rod structure proposed by the utility model;

[0023] Figure 5 This is a schematic diagram of the lower clamping plate structure proposed by the utility model.

[0024] In the figure: 1. Device body; 2. Sealed hatch; 3. Through hole; 4. Servo motor; 5. Handle; 6. Parts bin; 7. Clamp; 8. Upper clamp; 9. Screw; 10. Threaded sleeve; 11. Limit block; 12. Limit groove; 13. Telescopic pull rod; 14. Mounting block; 15. Support rod; 16. Support plate; 17. Bolt; 18. Side top block; 19. Lower clamp; 20. Slide groove; 21. Slider. DETAILED DESCRIPTION

[0025] The following will be combined with the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] Example 1: Figure 1 to Figure 5 As shown, this embodiment proposes a correction device for alloy spring steel wire for high-strength operation, including a device body 1, a servo motor 4 and a parts bin 6. The outer walls of both sides of the device body 1 are symmetrically provided with through holes 3, the bottom of the device body 1 is provided with a parts bin 6, the outer wall of one side of the device body 1 is provided with a sealed door 2 through a bearing, the outer wall of the sealed door 2 is welded with a handle 5, the outer wall of one side of the device body 1 is provided with a servo motor 4, the driving shaft of the servo motor 4 passes through the inner wall of the parts bin 6 and is connected with a screw rod 9, and the two ends of the screw rod 9 are symmetrically and movably installed There is a threaded sleeve 10, a limiting block 11 is arranged on the outer wall at the top of the threaded sleeve 10, a limiting groove 12 is arranged on the top of the parts bin 6, the limiting block 11 is installed with a clamp 7 through the limiting groove 12, telescopic rods 13 are symmetrically and movably installed on both sides of the threaded sleeve 10 through bearings, and one end of the telescopic rod 13 away from the threaded sleeve 10 is movably installed on the inner wall of the bottom end of the parts bin 6 through a mounting block 14, a support plate 16 is installed on the inner wall of the top end of the parts bin 6, and a support rod 15 is installed on the bottom end of the support plate 16, and the support rod 15 is fixed to the inner wall of the bottom end of the parts bin 6.

[0027] In this embodiment, the cross section of the limiting block 11 is hexagonal, and the limiting block 11 and the limiting groove 12 match each other.

[0028] In this embodiment, the outer wall of the screw rod 9 is symmetrically provided with external threads, and the inner wall of the threaded sleeve 10 is provided with internal threads matching the external threads.

[0029] In this embodiment, the support plate 16 is concave, and the screw rod 9 is located at the center of the concave portion of the support plate 16 .

[0030] Specific as Figure 1 , Figure 2 and Figure 4As shown, when this structure is used, one end of the steel wire is placed horizontally above the parts bin 6 through the through hole 3, the bent part of the steel wire is stably clamped by the clamp 7, the servo motor 4 is started, the screw rod 9 is driven to rotate by the servo motor 4, the screw rod 9 is used to drive the threaded sleeve 10 to rotate, and then the threaded sleeve 10 is limited by the limit block 11 and the limit groove 12, so that the threaded sleeve 10 is simultaneously moved horizontally outward to both sides, and at the same time, the telescopic pull rod 13 is driven to telescopically rotate, and the two ends of the steel wire are straightened and fixed after straightening to prevent the steel wire from being elastically reset and bent. This structure can prevent the steel wire from being reset and bent after straightening, and at the same time correct it to be straighter.

[0031] Embodiment 2: The inner wall of the clamp 7 is movably mounted with a bolt 17, the outer wall of the bolt 17 is movably mounted with a side top block 18, a lower clamping plate 19 is arranged above the bolt 17, sliders 21 are arranged on both sides of the lower clamping plate 19, and the inner walls on both sides of the clamp 7 are provided with sliding grooves 20, the lower clamping plate 19 is movably mounted on the inner wall of the clamp 7, and the outer wall at the top end of the clamp 7 is fixedly mounted with an upper clamping plate 8 through a bearing.

[0032] In this embodiment, the cross section of the slider 21 is rectangular, and the slide groove 20 and the slider 21 match each other.

[0033] In this embodiment, the top end of the lower clamping plate 19 and the bottom end of the upper clamping plate 8 are both provided with arc-shaped notches, and one end of the side top block 18 and the lower clamping plate 19 are both provided with trapezoidal structures, and the chamfered surfaces of the trapezoidal structures match each other.

[0034] In this embodiment, the outer wall of the bolt 17 is provided with an external thread, and the inner wall of the side top block 18 is provided with an internal thread matching the external thread.

[0035] Specific as Figure 1 , Figure 3 and Figure 5 As shown, when using this structure, the wire correction part is moved between the upper clamp 8 and the lower clamp 19 through the through hole 3, and the bolt 17 is turned by a wrench to drive the side top block 18 to rotate. The side top block 18 is limited by the inner wall of the clamp 7 to move the side top block 18 to the left while touching the lower clamp 19. The lower clamp 19 is limited by the slide groove 20 and the slider 21 to move the lower clamp 19 vertically upward, cooperating with the upper clamp 8 to fix the steel wire therein. The knot can adjust the distance between the upper clamp 8 and the lower clamp 19 according to the diameter of the steel wire to stably clamp and fix the steel wire.

[0036] Working principle: Use the through hole 3 to move the steel wire to the inside of the device body 1, move the two ends of the part to be corrected to the notch positions of the upper clamping plate 8 and the lower clamping plate 19 on both sides, manually turn the bolt 17 with a wrench, use the bolt 17 to drive the side top block 18 to rotate, and limit the side top block 18 through the inner wall of the clamp 7, so that it moves horizontally to the left on the inner wall of the clamp 7, and press the lower clamping plate 19 at the same time, and use the slide groove 20 and the slider 21 to limit the lower clamping plate 19, so that the lower clamping plate 19 moves vertically upward, and cooperate with the upper clamping plate 8 to stably clamp the outer wall of the steel wire, and start The servo motor 4 drives the screw rod 9 to rotate, and the screw rod 9 drives the threaded sleeve 10 to rotate, and then the limit block 11 and the limit groove 12 are used to limit the threaded sleeve 10, so that the threaded sleeve 10 moves horizontally outward to both sides at the same time, and at the same time drives the telescopic pull rod 13 to telescopically rotate, straighten and shape the two ends of the steel wire, and at the same time, the top of the parts bin 6 is stably supported by the support plate 16. The device can correct the steel wire in a straight line to avoid reset bending after correction, and at the same time, the distance between the upper clamping plate 8 and the lower clamping plate 19 can be adjusted according to the specifications of the steel wire to form a stable clamping fixation.

[0037] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A correction device for alloy spring steel wire for high-strength operation, comprising a device body (1), a servo motor (4) and a parts bin (6), characterized in that: The outer walls of both sides of the device body (1) are symmetrically provided with through holes (3); the bottom of the device body (1) is provided with a parts bin (6); the outer wall of one side of the device body (1) is provided with a sealed door (2) via a bearing; the outer wall of the sealed door (2) is welded with a handle (5); the outer wall of one side of the device body (1) is provided with a servo motor (4); the drive shaft of the servo motor (4) passes through the inner wall of the parts bin (6) and is connected to a screw rod (9); threaded sleeves (10) are symmetrically and movably provided at both ends of the screw rod (9); a limit block (10) is provided on the outer wall at the top end of the threaded sleeve (10). 1), a limiting groove (12) is arranged at the top of the parts bin (6), the limiting block (11) is installed with a clamp (7) through the limiting groove (12), telescopic rods (13) are symmetrically and movably installed on both sides of the threaded sleeve (10) through bearings, and one end of the telescopic rod (13) away from the threaded sleeve (10) is movably installed on the inner wall of the bottom end of the parts bin (6) through a mounting block (14), a support plate (16) is installed on the inner wall of the top end of the parts bin (6), and a support rod (15) is installed at the bottom end of the support plate (16), and the support rod (15) is fixed to the inner wall of the bottom end of the parts bin (6).

2. A correction device for high-strength alloy spring steel wire according to claim 1, characterized in that: The cross section of the limiting block (11) is hexagonal, and the limiting block (11) and the limiting groove (12) match each other.

3. A correction device for high-strength alloy spring steel wire according to claim 1, characterized in that: The outer wall of the screw rod (9) is symmetrically provided with external threads, and the inner wall of the threaded sleeve (10) is provided with internal threads matching the external threads.

4. A correction device for high-strength alloy spring steel wire according to claim 1, characterized in that: The support plate (16) is concave in shape, and the screw rod (9) is located at the center of the concave portion of the support plate (16).

5. The correction device for high-strength alloy spring steel wire according to claim 1, characterized in that: A bolt (17) is movably mounted on the inner wall of the clamp (7), a side top block (18) is movably mounted on the outer wall of the bolt (17), a lower clamping plate (19) is arranged above the bolt (17), sliders (21) are arranged on both sides of the lower clamping plate (19), and sliding grooves (20) are arranged on the inner walls on both sides of the clamp (7), the lower clamping plate (19) is movably mounted on the inner wall of the clamp (7), and an upper clamping plate (8) is fixedly mounted on the outer wall of the top end of the clamp (7) via a bearing.

6. A correction device for high-strength alloy spring steel wire according to claim 5, characterized in that: The cross section of the sliding block (21) is rectangular, and the sliding groove (20) and the sliding block (21) match each other.

7. A correction device for high-strength alloy spring steel wire according to claim 5, characterized in that: The top end of the lower clamping plate (19) and the bottom end of the upper clamping plate (8) are both provided with arc-shaped notches, and one end of the side top block (18) and the lower clamping plate (19) are both provided with trapezoidal structures, and the chamfered surfaces of the trapezoidal structures match each other.

8. The correction device for high-strength alloy spring steel wire according to claim 5, characterized in that: The outer wall of the bolt (17) is provided with an external thread, and the inner wall of the side top block (18) is provided with an internal thread matching the external thread.

Citation Information

Patent Citations

  • Spring steel wire correcting device

    CN220127476U