Rapid pin shearing feeder
By designing a fast foot shearing feeder, the automatic transfer and shearing processing of battery workpieces is achieved using the transport components, which solves the problems of large labor, long production cycle and high production costs of traditional battery foot shearing processes, and achieves an efficient and low-cost production process.
Patent Information
- Application Number
- CN202421601707.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-08
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2034-07-08
AI Technical Summary
The traditional battery foot-cutting process requires multiple transfers, resulting in large labor, long production cycle, and high production costs, which cannot meet production requirements.
A quick foot-cutting feeder is designed, including a feeding assembly, a foot-cutting assembly, a feeding assembly and a transport assembly. Through the transport assembly composed of a first clamp piece, a second clamp piece, a first drive piece and a second drive piece, the automatic transport and shearing processing of the workpiece is realized.
Through automated transportation and shearing processing, labor labor is reduced, production cycle is shortened, production costs are reduced, and production efficiency is improved.
Smart Images
Figure CN222830604U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of battery processing, in particular to a fast shearing feeder. Background Art
[0002] During the battery processing, when the battery body casing process is completed, the lead cutting process begins, that is, the battery leads are trimmed to meet the production and processing requirements. In the traditional production process, the cutting process of the battery leads is usually completed on an aging testing machine. This traditional production method requires the battery to be transferred multiple times at different production stations, resulting in increased labor demand, extended production cycle, and increased production costs. This traditional production method cannot meet production requirements and needs to be improved. Summary of the invention
[0003] In order to overcome the shortcomings of the prior art battery pin cutting process, such as high labor intensity, long production cycle and high production cost, the utility model aims to provide a fast pin cutting feeder to reduce labor intensity, shorten production cycle and reduce production cost.
[0004] To achieve the above purpose, the technical solution of the utility model is:
[0005] A fast shearing feeder comprises a feeding assembly, a shearing assembly, a discharging assembly and a transfer assembly;
[0006] The transfer assembly includes a first material clamping member, a second material clamping member, a first driving member and a second driving member, wherein the first driving member drives the feeding assembly and the discharging assembly to move horizontally, the first driving member drives the first material clamping member and the second material clamping member to flip, and the second driving member drives the first material clamping member and the second material clamping member to open and close;
[0007] The feeding assembly is used to carry external workpieces, the first clamping member clamps the external workpiece from the feeding assembly and transfers it to the shearing foot assembly, the shearing foot assembly shears the external workpiece, and the second clamping member is used to clamp the processed workpiece from the shearing foot assembly and transfer it to the discharging assembly.
[0008] Furthermore, the first driving member includes a first swing member, a second swing member and a movable rod;
[0009] The first and second pendulum members each include a rack, a gear, a gear shaft and a rocker arm, the rack is meshed with the gear, the gear is keyed to the gear shaft, the two racks are connected by a movable rod, a gear shaft is connected to the first clamping member, a gear shaft is connected to the second clamping member, the two ends of a rocker arm are respectively connected to the rack and the feeding assembly of the first pendulum member, and the two ends of the other rocker arm are respectively connected to the rack and the discharging assembly of the second pendulum member.
[0010] Furthermore, the second driving member includes a swing arm and a push rod, and the number of the push rods is two. One of the push rods passes through the gear shaft of the first swing member and drives the first clamping member to open and close, and the other push rod passes through the gear shaft of the second swing member and drives the second clamping member to open and close. The swing arm drives the two push rods to move synchronously along the axial direction of the gear shaft.
[0011] Furthermore, the first clamp and the second clamp each include a connecting seat, a left clamp and a right clamp, the connecting seat is fixed to the gear shaft, the left clamp is rotatably connected to the connecting seat, the right clamp is rotatably connected to the connecting seat, and the push rod is in contact with the left clamp.
[0012] Furthermore, the left clamp is provided with an arc-shaped groove, and the right clamp is provided with an arc-shaped protrusion, and the arc-shaped protrusion is rotatably connected to the arc-shaped groove.
[0013] Furthermore, the shear foot assembly includes a fixed cutter, a movable cutter and a cutter driving member, and the cutter driving member drives the movable cutter to approach or move away from the fixed cutter.
[0014] Furthermore, the shear foot assembly also includes an elastic member, which is slidably connected to the movable cutter and is arranged close to the fixed cutter.
[0015] Furthermore, the feed assembly includes a first barrel and a first slide, the first slide is connected to the rocker arm of the first driving member, and the first barrel is used to clamp an external workpiece.
[0016] Furthermore, the discharging assembly includes a second barrel and a second slide, the second slide is connected to the rocker arm of the second rocker member, and the second barrel is disposed on the second slide and is used to receive the workpiece from the second clamping member.
[0017] Furthermore, the discharging assembly also includes a clamping assembly, the second barrel includes a left clamping body and a right clamping body, and the clamping assembly is used to drive the left clamping body and the right clamping body to move closer to or away from each other.
[0018] The beneficial effects of the utility model are as follows: by setting a transfer assembly composed of a first clamping member, a second clamping member, a first driving member and a second driving member, the first driving member drives the feeding assembly and the discharging assembly to move horizontally synchronously, and synchronously, the first driving member drives the first clamping member and the second clamping member to flip synchronously, thereby realizing the transfer of the workpiece to be processed from the feeding assembly to the shearing foot assembly and from the shearing foot assembly to the discharging assembly, and completing the purpose of shearing foot while transferring, thereby improving production efficiency and reducing production costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1-1 This is a schematic diagram of the three-dimensional structure of the utility model from a first viewing angle;
[0020] Figure 1-2This is a schematic diagram of the third perspective structure of the utility model;
[0021] Figure 2-1 It is a schematic diagram of the working state structure of the utility model;
[0022] Figure 2-2 This is a schematic diagram of the structure of the transfer component of the utility model;
[0023] Figure 2-3 It is a schematic diagram of the three-dimensional structure of the first driving member of the utility model from a first viewing angle;
[0024] Figure 2-4 It is a schematic diagram of the three-dimensional structure of the first driving member of the utility model from a second viewing angle;
[0025] Figure 2-5 This is a schematic diagram of the three-dimensional structure of the second driving member of the utility model;
[0026] Figure 2-6 It is a schematic diagram of the structure of the first clamping member or the second clamping member of the utility model;
[0027] Figure 3-1 This is a schematic diagram of the three-dimensional structure of the scissor foot assembly of the utility model from the first perspective;
[0028] Figure 3-2 This is a schematic diagram of the split structure of the scissor leg assembly of the utility model from a second viewing angle;
[0029] Figure 4-1 This is a schematic diagram of the three-dimensional structure of the feed assembly of the utility model;
[0030] Figure 4-2 This is a schematic diagram of the three-dimensional structure of the discharging assembly of the utility model from the first perspective;
[0031] Figure 4-3 This is a schematic diagram of the state of the second barrel of the utility model being away from the clamping assembly.
[0032] Reference numerals include:
[0033] 1—feeding assembly 11—first barrel 12—second slide
[0034] 2—Shear foot assembly 21—Fixed cutter 22—Moveable cutter
[0035] 23—cutter drive member 24—elastic member 3—discharging assembly
[0036] 31—second barrel 311—left clamp 312—right clamp
[0037] 32 - second slide 33 - clamp opening assembly 4 - transfer assembly
[0038] 41—first clamping piece 42—second clamping piece 4101—connecting seat
[0039] 4102—left clamp 4103—right clamp 43—first driving member
[0040] 431 - first pendulum 432 - second pendulum 4301 - rack
[0041] 4302 - gear 4303 - gear shaft 4304 - rocker
[0042] 433—active rod 44—second driving member 441—swing arm
[0043] 442—top rod 45—turn-over limiter 5—first waste box
[0044] 6—Second waste box 100—Turntable 200—Box a—Battery. DETAILED DESCRIPTION
[0045] In order to facilitate the understanding of those skilled in the art, the present invention is further described below in conjunction with embodiments and drawings. The contents mentioned in the implementation modes are not intended to limit the present invention.
[0046] See also Figure 1-1 to Figure 2-6 The utility model discloses a fast shearing feeder, comprising a feeding assembly 1, a shearing assembly 2, a discharging assembly 3 and a transfer assembly 4;
[0047] The transfer assembly 4 includes a first material clamping member 41, a second material clamping member 42, a first driving member 43 and a second driving member 44. The first driving member 43 drives the feeding assembly 1 and the discharging assembly 3 to move horizontally. The first driving member 43 drives the first material clamping member 41 and the second material clamping member 42 to flip. The second driving member 44 drives the first material clamping member 41 and the second material clamping member 42 to open and close.
[0048] The feeding component 1 is used to carry external workpieces, the first clamping component 41 clamps the external workpiece from the feeding component 1 and transfers it to the shearing foot component 2, the shearing foot component 2 performs shearing processing on the external workpiece, and the second clamping component 42 is used to clamp the processed workpiece from the shearing foot component 2 and transfer it to the discharging component 3.
[0049] Specifically, in the present embodiment, the turntable 100 is a casing station, the turntable 100 conveys the battery a with the casing completed to the feeding assembly 1, and then the feeding assembly 1 moves horizontally and approaches the first clamping member 41, the first clamping member 41 clamps the battery a and flips it at a preset angle, preferably, the battery a is flipped 180° so that the lead of the battery a is facing downward, and the battery a is placed on the shearing foot assembly 2, the shearing foot assembly 2 cuts the lead of the battery a, and the cut battery a is clamped by the second clamping member 42 and flipped 180° again so that the battery lead a is facing upward, the discharging assembly 3 clamps the battery a from the second clamping member 42 and conveys it to the material box 200, realizing the shearing foot processing during the conveying process, preferably, the first driving member 43 drives the feeding assembly 1 and the discharging assembly 3 to move horizontally synchronously, and at the same time, the first driving member 43 drives the second driving member 43 to drive the feeding assembly 1 and the discharging assembly 3 to move horizontally synchronously. A clamping piece 41 and a second clamping piece 42 rotate along a horizontal axis, the rotation axis of the first clamping piece 41 and the rotation axis of the second clamping piece 42 are arranged in parallel, and the rotation axis of the first clamping piece 41 is arranged to intersect with the horizontal movement direction of the feeding component 1, so as to realize the alternating conveying of battery a and complete the shearing processing requirements of battery a, and the number of flip limit members 45 is two, one flip limit member 45 is used to control the flipping range of the first clamping piece 41 within 180°, and the other flip limit member 45 is used to control the flipping range of the second clamping piece 42 within 180°, and a first waste box 5 is placed below the intersection of the first clamping piece 41 and the feeding component 1 to recycle unqualified battery a from the feeding component 1, and a second waste box 6 is placed below the shearing component 2 to recycle the cut lead waste and clean up the waste in time.
[0050] By setting up a transfer assembly 4 composed of a first clamping member 41, a second clamping member 42, a first driving member 43, and a second driving member 44, the first driving member 43 drives the feeding assembly 1 and the discharging assembly 3 to move horizontally synchronously. Synchronously, the first driving member 43 drives the first clamping member 41 and the second clamping member 42 to flip, thereby realizing the transfer of the workpiece to be processed from the feeding assembly 1 to the shearing foot assembly 2, and the shearing foot assembly 2 to the discharging assembly 3, and completing the purpose of shearing while transferring, thereby improving production efficiency and reducing production costs.
[0051] The first driving member 43 includes a first swing member 431, a second swing member 432 and a movable rod 433;
[0052] The first pendulum 431 and the second pendulum 432 both include a rack 4301, a gear 4302, a gear shaft 4303 and a swing rod 4304. The rack 4301 is meshed with the gear 4302, the gear 4302 is key-connected with the gear shaft 4303, the two racks 4301 are connected by a movable rod 433, a gear shaft 4303 is connected to the first clamping member 41, a gear shaft 4303 is connected to the second clamping member 42, and the two ends of a swing rod 4304 are connected. The rack 4301 of the first pendulum 431 and the feeding assembly 1 are connected separately, and the two ends of the other pendulum 4304 are connected to the rack 4301 of the second pendulum 432 and the discharging assembly 3 respectively. The external horizontal driving member drives the movable rod 433 to move horizontally, so that the rack 4301 moves back and forth, thereby driving the gear 4302 to rotate, and the gear shaft 4303 rotates synchronously, so as to achieve the purpose of synchronous flipping of the first clamping member 41 and the second clamping member 42, and the battery a is clamped from the feeding assembly 1 and flipped at a preset angle. The battery a is placed at the shearing foot assembly 2 station, and the shearing foot assembly 2 shears the lead of the battery a. The sheared battery a is clamped by the second clamping member 42 and flipped again and placed in the discharging assembly 3. The flipping limiter 45 includes a convex ring and a stopper. The convex arc is fixed to the gear shaft 4303. The stopper is respectively located on the left and right sides of the gear shaft 4303 and is set at a distance from the gear shaft 4303. When the convex ring rotates synchronously with the gear shaft 4303 until it abuts against the stopper, the gear shaft 4303 stops rotating, realizing the first clamping member 41 and the second In order to flip the clamping member 42 within a preset range, the rocker arm 4304 is set to connect the rack 4301 and the feed component 1, and the rack 4301 and the discharge component 3, that is, the first driving member 43 drives the feed component 1 and the discharge component 3 to move horizontally, and at the same time, the first driving member 43 drives the first clamping member 41 and the second clamping member 42 to flip, so as to realize the transfer of battery a in the three stations of the feed component 1, the shear foot component 2 and the discharge component 3 along the conveying direction and complete the cutting processing task, thereby improving production efficiency.
[0053] The second driving member 44 includes a swing arm 441 and a push rod 442, and the number of the push rods 442 is two. One of the push rods 442 passes through the gear shaft 4303 of the first swing member 431 and drives the first clamping member 41 to open and close, and the other push rod 442 passes through the gear shaft 4303 of the second swing member 432 and drives the second clamping member 42 to open and close. The swing arm 441 drives the two push rods 442 to move synchronously along the axial direction of the gear shaft 4303. The swing arm 441 is connected to an external connecting rod to realize the swing of the swing arm 441. The swing arm 441 drives the push rod 442 to move back and forth in the axial direction, so that the first clamping member 41 and the second clamping member 42 open and close synchronously, thereby achieving the purpose of synchronously taking and placing battery a.
[0054] The first clamp 41 and the second clamp 42 both include a connecting seat 4101, a left clamp 4102, and a right clamp 4103. The connecting seat 4101 is fixed to the gear shaft 4303, the left clamp 4102 is rotatably connected to the connecting seat 4101, and the right clamp 4103 is rotatably connected to the connecting seat 4101. The push rod 442 is in contact with the left clamp 4102, and the connecting seat 4101 is fixedly connected to the gear shaft 4303 to achieve the purpose of flipping the first clamp 41 and the second clamp 42. The push rod 442 is in contact with the left clamp 4102. When the push rod 442 repeatedly moves along the axial direction, the left clamp 4102 and the right clamp 4103 are opened or closed to achieve the purpose of taking and placing workpieces.
[0055] The left clamp 4102 is provided with an arc-shaped groove, and the right clamp 4103 is provided with an arc-shaped protrusion. The arc-shaped protrusion is rotatably connected to the arc-shaped groove to reduce friction and improve rotation flexibility.
[0056] See also Figure 3-1 to Figure 3-2 The shear foot assembly 2 includes a fixed cutter 21, a movable cutter 22 and a cutter driving member 23. The cutter driving member 23 drives the movable cutter 22 to approach or move away from the fixed cutter 21 to achieve the purpose of cutting the battery a lead.
[0057] The shear foot assembly 2 also includes an elastic member 24, which is slidably connected to the movable cutter 22 and is arranged close to the fixed cutter 21. The setting of the elastic member 24 buffers the instantaneous impact force generated between the movable cutter 22 and the fixed cutter 21, thereby increasing the service life of the shear foot assembly 2.
[0058] See also Figure 4-1 The feeding assembly 1 includes a first barrel 11 and a first slide 12. The first slide 12 is connected to the rocker 4304 of the first driving member 43. The first barrel 11 is used to clamp external workpieces. Under the action of the rocker 4304, the first slide 12 moves back and forth in the horizontal direction to realize the transfer of battery a between the sleeve station turntable 100 and the first clamping member 41.
[0059] See also Figure 4-2 to Figure 4-3 The discharging assembly 3 includes a second barrel 31 and a second slide 32. The second slide 32 is connected to the rocker rod 4304 of the second rocker member 432. The second barrel 31 is arranged on the second slide 32 and is used to receive the workpiece from the second clamping member 42. Under the action of the rocker rod 4304, the second slide 32 moves back and forth in the horizontal direction to realize the transfer of the battery a between the second clamping member 42 and the external material box 200.
[0060] The discharging assembly 3 also includes a clamping assembly 33, and the second barrel 31 includes a left clamp body 311 and a right clamp body 312. The clamping assembly 33 is used to drive the left clamp body 311 and the right clamp body 312 to move closer to or away from each other. Preferably, the clamping assembly 33 includes two paddles and a guide groove, and the guiding direction of the guide groove is arranged to intersect with the sliding direction of the second slide 32. The left clamp body 311 and the right clamp body 312 are both provided with an inclined groove. When the second slide 32 approaches the clamping assembly 33, one paddle extends into the inclined groove of the left clamp body 311, and the other paddle extends into the inclined groove of the right clamp body 312. Under the action of the inclined groove, the two paddles move in the direction of the guide groove toward each other, so that the left clamp body 311 and the right clamp body 31 are separated, and the battery a clamped by the left clamp body 311 and the right clamp body 31 falls into the external material box 200.
[0061] The above contents are only preferred embodiments of the present invention. For ordinary technicians in this field, according to the concept of the present invention, there may be changes in the specific implementation method and application scope. The content of this specification should not be understood as limiting the present invention.
Claims
1. A fast shearing feeder, characterized in that: It comprises a feeding component (1), a shearing component (2), a discharging component (3) and a transfer component (4); The transfer component (4) comprises a first material clamping member (41), a second material clamping member (42), a first driving member (43) and a second driving member (44); the first driving member (43) drives the feeding component (1) and the discharging component (3) to move horizontally; the first driving member (43) drives the first material clamping member (41) and the second material clamping member (42) to flip; and the second driving member (44) drives the first material clamping member (41) and the second material clamping member (42) to open and close; The feed component (1) is used to carry external workpieces, the first clamping member (41) clamps the external workpiece from the feed component (1) and transfers it to the shearing foot component (2), the shearing foot component (2) performs shearing processing on the external workpiece, and the second clamping member (42) is used to clamp the processed workpiece from the shearing foot component (2) and transfer it to the discharge component (3).
2. The fast shearing feeder according to claim 1, characterized in that: The first driving member (43) comprises a first swing member (431), a second swing member (432) and a movable rod (433); The first pendulum member (431) and the second pendulum member (432) both include a rack (4301), a gear (4302), a gear shaft (4303) and a rocker (4304); the rack (4301) is meshed with the gear (4302); the gear (4302) is key-connected with the gear shaft (4303); the two racks (4301) are connected via a movable rod (433); one gear shaft (4303) is connected to the first clamping member (41); one gear shaft (4303) is connected to the second clamping member (42); two ends of one rocker (4304) are respectively connected to the rack (4301) of the first pendulum member (431) and the feeding assembly (1); and two ends of another rocker (4304) are respectively connected to the rack (4301) of the second pendulum member (432) and the discharging assembly (3).
3. The fast shearing feeder according to claim 2, characterized in that: The second driving member (44) includes a swing arm (441) and a push rod (442). There are two push rods (442). One of the push rods (442) passes through the gear shaft (4303) of the first swing member (431) and drives the first clamping member (41) to open and close. The other push rod (442) passes through the gear shaft (4303) of the second swing member (432) and drives the second clamping member (42) to open and close. The swing arm (441) drives the two push rods (442) to move synchronously along the axial direction of the gear shaft (4303).
4. The fast shearing feeder according to claim 3 is characterized in that: The first clamping member (41) and the second clamping member (42) both include a connecting seat (4101), a left clamp (4102), and a right clamp (4103); the connecting seat (4101) is fixed to the gear shaft (4303); the left clamp (4102) is rotatably connected to the connecting seat (4101); the right clamp (4103) is rotatably connected to the connecting seat (4101); and the push rod (442) is in contact with the left clamp (4102).
5. The fast shearing feeder according to claim 4, characterized in that: The left clamp (4102) is provided with an arc-shaped groove, and the right clamp (4103) is provided with an arc-shaped protrusion, and the arc-shaped protrusion is rotatably connected to the arc-shaped groove.
6. The fast shearing feeder according to claim 1, characterized in that: The shear foot assembly (2) comprises a fixed cutter (21), a movable cutter (22) and a cutter driving member (23); the cutter driving member (23) drives the movable cutter (22) to approach or move away from the fixed cutter (21).
7. The fast shearing feeder according to claim 6, characterized in that: The shear foot assembly (2) further comprises an elastic member (24), wherein the elastic member (24) is slidably connected to the movable cutter (22) and is arranged close to the fixed cutter (21).
8. The fast shearing feeder according to claim 1, characterized in that: The feeding assembly (1) comprises a first barrel (11) and a first slide (12), wherein the first slide (12) is connected to a rocker rod (4304) of the first driving member (43), and the first barrel (11) is used to clamp an external workpiece.
9. The fast shearing feeder according to claim 2, characterized in that: The discharging assembly (3) includes a second barrel (31) and a second slide (32), wherein the second slide (32) is connected to the rocker rod (4304) of the second rocker member (432), and the second barrel (31) is disposed on the second slide (32) and is used to receive the workpiece from the second clamping member (42).
10. The fast shearing feeder according to claim 9, characterized in that: The discharging assembly (3) further comprises a clamping assembly (33), the second barrel (31) comprises a left clamping body (311) and a right clamping body (312), and the clamping assembly (33) is used to drive the left clamping body (311) and the right clamping body (312) to move closer to or away from each other.