Lifting and rotating mechanism for gas atomization bar
By designing the lifting and rotating mechanism of the aerosolized rod, the spiral trough and the spiral edges are used to maintain uniform reduction in the rod during the rotation and decline, solving the problem of irregular ends of the rod, and improving the uniformity and working efficiency of aerosolization.
Patent Information
- Application Number
- CN202421537327.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-01
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2034-07-01
AI Technical Summary
During metal atomization process, the decay rate of the rod in different directions is inconsistent, resulting in irregular ends of the rod, affecting the atomization efficiency and uniformity.
A lifting and rotating mechanism of aerosolized rod is designed, including a sealing shell, a telescopic mechanism, a clamping mechanism and a guide cylinder. Through the cooperation of the spiral trough and the spiral edge, the rod remains uniformly reduced during the rotation and decline.
The uniform reduction of the ends of the rod is achieved, and the relatively regularity is maintained, the uniformity of aerosolization is improved, and the working efficiency and material stability are improved through the automated feeding process.
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Figure CN222830728U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of feeding equipment, and in particular to a lifting and rotating mechanism for aerosolized rods. Background Art
[0002] During the metal atomization process, the metal rod will be slowly inserted into the atomization equipment. Since the part of the rod located in the atomization equipment may reduce at different speeds in different directions, the end of the rod may become increasingly irregular, thereby affecting the efficiency and uniformity of atomization. Summary of the invention
[0003] The purpose of the present application is to provide a feeding mechanism that can provide aerosolized rods in a rotating manner.
[0004] To achieve the above objectives, the present application provides a lifting and rotating mechanism for aerosolized rods: comprising a sealing shell, a telescopic mechanism is arranged on the top of the sealing shell, the main body of the sealing shell is a guide cylinder, the movable end of the telescopic mechanism extends into the guide cylinder and is movably connected with a clamping mechanism, suitable for clamping the rod body, the clamping mechanism comprises a linkage part, the main body of the linkage part is a turntable rotatably connected to the movable end of the telescopic mechanism, a spiral groove is provided on the outer side surface of the turntable, the inner wall of the guide cylinder has a spiral edge, suitable for engaging with the spiral groove, the guide cylinder has a feed groove penetrating the inner and outer walls, the bottom of the guide cylinder has a convergence sleeve, suitable for keeping the rod body passing through the feed groove vertical, and a limiting mechanism is also provided at the bottom of the sealing shell, suitable for keeping the position of the rod body stable, so as to facilitate the cooperation between the rod body and the clamping mechanism.
[0005] Preferably, a driving part is fixedly connected to the bottom surface of the turntable, and a plurality of clamping parts are also rotatably connected to the bottom surface of the turntable. The movable end of the driving part is rotatably connected to a plurality of traction parts, and the number and position of the traction parts correspond to those of the clamping parts. The traction parts are suitable for driving the clamping parts to swing, thereby realizing clamping and releasing actions.
[0006] Preferably, a configuration groove is provided on the bottom surface of the turntable, and the driving part includes a cylinder seat fixedly connected to the configuration groove, a piston is slidably connected in the cylinder seat, the lower end of the piston extends to the outside of the cylinder seat and is fixedly connected to a traction disk, and a sensor is fixedly connected to the bottom surface of the traction disk, which is suitable for detecting the pressure applied by the rod body, so as to determine whether the rod body has reached a clampable position.
[0007] As a preferred embodiment, the clamping part includes a swing arm, an upper hole is formed at the upper end of the swing arm, and a lower hole is formed at the lower end, a first synchronization shaft is fixedly connected to the bottom surface of the turntable, and is suitable for cooperating with the upper hole to form a rotation pair; an axis groove is formed on the side of the traction disk, and the traction disk is fixedly connected with a second synchronization shaft in the axis groove, a hinge hole is formed at the upper end of the traction part, and is suitable for cooperating with the second synchronization shaft to form a rotation pair; a hinge shaft is fixedly connected to the lower end of the traction part, and is suitable for cooperating with the lower hole to form a rotation pair, thereby ensuring the freedom of movement of the swing arm.
[0008] Preferably, the lower end of the swing arm is also fixedly connected with a hoop plate, the inner wall diameter of the hoop plate is equal to the diameter of the rod body, and the hoop plate is suitable for contacting with the rod body and applying force, thereby driving the rod body to move synchronously.
[0009] As a preferred embodiment, the upper end of the guide cylinder is fixedly connected to an upper mounting plate, and the telescopic mechanism comprises a cylinder fixedly connected to the upper mounting plate, a telescopic rod movably connected in the cylinder, the movable end of the telescopic rod extends into the guide cylinder and is fixedly connected to a force ring, a groove is formed between the top surface of the force ring and the side surface of the telescopic rod, a clearance groove is provided on the top surface of the turntable, which is suitable for fitting with the force ring, and a retaining ring is also fixedly connected to the top surface of the turntable, which is suitable for cooperating with the groove to form a rotating pair to prevent the turntable from detaching from the telescopic rod.
[0010] As a preferred embodiment, the lower end of the guide cylinder is fixedly connected to a lower mounting plate, the convergence sleeve is fixedly connected to the guide cylinder via the lower mounting plate, the limiting mechanism includes a cylinder and a snap hook, the snap hook is rotatably connected to the convergence sleeve, the two ends of the cylinder are rotatably connected to the lower mounting plate and the snap hook respectively, and the rotation axes at the two ends of the cylinder are parallel, so the cylinder can swing in a plane.
[0011] As a preferred embodiment, the bottom surface of the lower mounting plate is fixedly connected with a first fixed shaft, which is rotatably connected to the upper end of the cylinder, the snap lock includes a sleeve, and the sleeve has an axial hole passing through both ends, the lower end of the tightening sleeve is fixedly connected with a second fixed shaft, which is suitable for cooperating with the axial hole to form a rotating pair, the outer side surface of the sleeve has a seesaw and a baffle, the end of the seesaw is rotatably connected to the lower end of the cylinder, and the end of the baffle is suitable for being below the rod body, thereby preventing the rod body from continuing to slide down.
[0012] Compared with the prior art, the beneficial effects of this application are:
[0013] (1) By designing a turntable structure with a spiral groove on the outer side of the clamping mechanism, the rod body is driven by the telescopic mechanism to spirally descend around the axis to achieve feeding. In this way, the reduction speed of the end of the rod entering the atomization equipment in all directions will be more uniform and can be kept relatively regular, which is conducive to improving the uniformity of atomization;
[0014] (2) The mechanism has good automation and can efficiently load and feed materials without manual intervention. After being combined with the bar bin and aerosol equipment, the internal structure is fully sealed, which can well ensure the stability of the aerosolized material. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a three-dimensional schematic diagram of the overall structure of the lifting and rotating mechanism of the aerosolized rod.
[0016] Figure 2 This is a three-dimensional diagram of the clamping state of the plate body of the lifting and rotating mechanism of the aerosol rod.
[0017] Figure 3 It is a schematic diagram of the three-dimensional structure of the clamping mechanism of the lifting and rotating mechanism of the aerosolized rod.
[0018] Figure 4 This is a configuration diagram of the traction part of the lifting and rotating mechanism of the aerosol rod on the driving part.
[0019] Figure 5 It is a schematic diagram of the three-dimensional structure of the traction part of the lifting and rotating mechanism of the aerosolized rod.
[0020] Figure 6 It is a schematic diagram of the three-dimensional structure of the driving part of the lifting and rotating mechanism of the aerosolized rod.
[0021] Figure 7 It is a schematic diagram of the three-dimensional structure of the linkage part of the lifting and rotating mechanism of the aerosolized rod.
[0022] Figure 8 It is a three-dimensional structural cross-sectional view of the linkage part of the lifting and rotating mechanism of the aerosol rod.
[0023] Fig. 9 It is a schematic diagram of the three-dimensional structure of the clamping part of the lifting and rotating mechanism of the aerosolized rod.
[0024] Fig.10 It is a three-dimensional structural schematic diagram of the telescopic mechanism of the lifting and rotating mechanism of the aerosol rod.
[0025] Fig.11 It is a schematic diagram of the three-dimensional structure of the sealing shell of the lifting and rotating mechanism of the aerosolized rod.
[0026] Fig.12The lifting and rotating mechanism of the gas atomization rod Fig.11 A partial enlarged view of point A.
[0027] Fig.13 It is a three-dimensional structural cross-sectional view of the sealing shell of the lifting and rotating mechanism of the aerosolized rod.
[0028] Fig.14 It is a three-dimensional structural schematic diagram of the limiting mechanism of the lifting and rotating mechanism of the aerosol rod.
[0029] In the figure: 1. Sealing shell; 101. Guide cylinder; 102. Condensing sleeve; 103. Upper mounting plate; 104. Lower mounting plate; 105. Feeding trough; 106. First fixed axis; 107. Second fixed axis; 108. Spiral edge; 2. Telescopic mechanism; 201. Cylinder; 202. Telescopic rod; 203. Force ring; 204. Slot; 3. Clamping mechanism; 310. Linkage part; 311. Turntable; 312. Spiral groove; 313. Configuration groove; 314. First synchronous axis; 315. Give way groove; 316 , retaining ring; 320, clamping part; 321, swing arm; 322, hoop plate; 323, upper hole; 324, lower hole; 330, driving part; 331, cylinder seat; 332, piston; 333, traction plate; 334, sensor; 335, shaft groove; 336, second synchronous shaft; 340, traction part; 341, hinge shaft; 342, hinge hole; 4, rod body; 5, limiting mechanism; 510, cylinder; 520, buckle; 521, seesaw; 522, baffle; 523, bushing; 524, shaft hole. DETAILED DESCRIPTION
[0030] Below, the present application is further described in conjunction with specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments.
[0031] In the description of the present application, it should be noted that directional words, such as the terms "center", "lateral", "longitudinal", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", etc., indicating directions and positional relationships are based on the directions or positional relationships shown in the accompanying drawings, which are only for the convenience of narrating the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and cannot be understood as limiting the specific scope of protection of the present application.
[0032] It should be noted that the terms "first", "second", etc. in the description and claims of the present application are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence.
[0033] The terms "including" and "having" and any variations thereof in the specification and claims of this application are intended to cover non-exclusive inclusions. For example, a process, method, system, product or apparatus comprising a series of steps or units is not necessarily limited to those steps or units explicitly listed, but may include other steps or units not explicitly listed or inherent to these processes, methods, products or apparatuses.
[0034] like Figure 1-14 The lifting and rotating mechanism of the aerosolized rod shown in the figure includes a fixedly arranged sealing shell 1, the main part of the sealing shell 1 is a guide cylinder 101, the guide cylinder 101 is roughly cylindrical, and most of the inner and outer walls are coaxial cylindrical sides. The upper end of the guide cylinder 101 is fixedly connected to an upper mounting plate 103, which is used to be fixedly connected to the frame through bolts and other connecting parts. A telescopic mechanism 2 is arranged on the top of the sealing shell 1, and the movable end of the telescopic mechanism 2 extends into the guide cylinder 101 and is movably connected to a clamping mechanism 3 for clamping the rod body 4. The specific structure of the telescopic mechanism 2 includes a cylinder 201 fixedly connected to the upper mounting plate 103, and a telescopic rod 202 is movably connected in the cylinder 201. The actual The top is a hydraulic cylinder, which can provide a large longitudinal pulling force. The movable end of the telescopic rod 202 extends into the guide cylinder 101 and is fixedly connected to a force ring 203. A clamping groove 204 is formed between the top surface of the force ring 203 and the side surface of the telescopic rod 202. The clamping mechanism 3 includes a linkage part 310. The main part of the linkage part 310 is a turntable 311 rotatably connected to the movable end of the telescopic mechanism 2. Specifically: a yield groove 315 is provided on the top surface of the turntable 311, which just fits with the force ring 203, and a clamping ring 316 located around the upper edge of the yield groove 315 is fixedly connected to the top surface of the turntable 311, which just cooperates with the clamping groove 204 to form a rotating pair, so the turntable 311 rotates coaxially relative to the telescopic rod 202.
[0035] The bottom surface of the turntable 311 is fixedly connected with a driving part 330 for realizing clamping and releasing actions. The bottom surface of the turntable 311 is also rotatably connected with a plurality of clamping parts 320. The movable end of the driving part 330 is rotatably connected with a plurality of traction parts 340. The number and position of the traction parts 340 correspond to those of the clamping parts 320. The traction parts 340 can drive the clamping parts 320 to swing, and the swing of the clamping parts 320 is synchronous. The bottom surface of the turntable 311 is provided with a configuration groove 313 for reserving more installation space for the driving part 330. The driving part 330 includes a cylinder seat 331 fixedly connected to the configuration groove 313. A piston 332 is slidably connected inside the cylinder seat 331. In fact, the piston 332 and the cylinder seat 331 cooperate to form a hydraulic cylinder structure that can provide a strong force, but the hydraulic cylinder structure is very flat. The lower end of the piston 332 extends to the outside of the cylinder seat 331 and is fixedly connected to a traction plate 333. The traction plate 333 is coaxial with the piston 332, and the axis is usually coaxial with the axis of the turntable 311. The bottom surface of the traction plate 333 is fixedly connected to a sensor 334, which is generally a pressure type. By detecting the pressure applied by the rod body 4, it is determined whether the end of the rod body 4 has reached a clampable position.
[0036] The specific structure of the clamping part 320 includes a swing arm 321, an upper hole 323 is formed at the upper end of the swing arm 321, and a lower hole 324 is formed at the lower end, and the axes of the two holes are parallel. The bottom surface of the rotating disk 311 is fixedly connected with a first synchronous shaft 314, which is used to cooperate with the upper hole 323 to form a rotating pair; a shaft groove 335 is formed on the side of the traction disk 333, and the traction disk 333 is fixedly connected with a second synchronous shaft 336 in the shaft groove 335, which is parallel to the axis of the first synchronous shaft 314. The upper end of the traction part 340 is provided with a hinge hole 342, which is used to connect with the second synchronous shaft 336. Cooperate to form a rotating pair; the lower end of the traction part 340 is fixedly connected with a hinge shaft 341, which is parallel to the axis of the hinge hole 342, and is used to cooperate with the lower hole 324 to form a rotating pair, so that the various rotating pairs will not interfere with each other when in action. The lower end of the swing arm 321 is also fixedly connected with a hoop plate 322, and the inner wall diameter of the hoop plate 322 is equal to the diameter of the rod body 4. The hoop plate 322 is used to directly contact the rod body 4 and apply a force, including an extrusion force and a friction force. In order to enhance the contact friction force, a rubber pad structure is usually provided on the arc-shaped inner surface of the hoop plate 322.
[0037] A spiral groove 312 is provided on the outer side surface of the turntable 311, and the inner wall of the guide cylinder 101 has a spiral edge 108, which is exactly engaged with the spiral groove 312. In this embodiment, there are several spiral edges 108 on the inner wall of the guide cylinder 101, and these spiral edges 108 are arranged equidistantly around the axis of the guide cylinder 101. There are also several spiral grooves 312 provided on the outer side surface of the turntable 311, and the number and position correspond to the spiral edges 108. After the turntable 311 cooperates with the guide cylinder 101 in this way, it can rotate during the lifting process, so that the clamped rod body 4 descends in a spiral form, and the materials at various angles of the lower end of the rod body 4 are more likely to gather at the same position after melting, which is beneficial to improving the uniformity of atomization.
[0038] The guide cylinder 101 is provided with a feed groove 105 which passes through the inner and outer walls for the rod body 4 to enter the guide cylinder 101. Of course, the feed groove 105 is not open, but is blocked by other components, such as the storage structure of the rod body 4. Therefore, the sealing shell 1 is still sealed. The bottom of the guide cylinder 101 is provided with a convergence sleeve 102. The inner diameter of the convergence sleeve 102 is only slightly larger than the rod body 4, usually only one millimeter. The inner wall of the convergence sleeve 102 gradually narrows from the upper end to the bottom, and a part of the lower end is a cylindrical surface, so that the rod body 4 passing through the feed groove 105 can slide in and remain vertical. The lower end of the guide cylinder 101 is fixedly connected to a lower mounting plate 104, which is also used to be fixedly connected to the frame. In fact, the convergence sleeve 102 is fixedly connected to the guide cylinder 101 through the lower mounting plate 104.
[0039] The bottom of the sealing shell 1 is also provided with a limiting mechanism 5 for maintaining the position of the rod body 4 stable. The limiting mechanism 5 includes two parts: a cylinder 510 and a snap button 520. The snap button 520 is rotatably connected to the contraction sleeve 102. The two ends of the cylinder 510 are rotatably connected to the lower mounting plate 104 and the snap button 520, respectively. Specifically, the bottom surface of the lower mounting plate 104 is fixedly connected with a first fixed shaft 106, which is rotatably connected to the upper end of the cylinder 510. The snap button 520 includes a shaft sleeve 523, and the shaft sleeve 523 has a shaft hole 520 passing through both ends. 4. The lower end of the tightening sleeve 102 is fixedly connected with a second fixed shaft 107, which is parallel to the axis of the first fixed shaft 106 and is usually in the horizontal direction, and is used to cooperate with the shaft hole 524 to form a rotating pair. The outer side surface of the sleeve 523 has a seesaw 521 and a baffle 522, and the extension directions of the two are different. The end of the seesaw 521 is rotatably connected to the lower end of the cylinder 510, and the end of the baffle 522 can be located below the rod body 4, and can also leave the bottom of the rod body 4 after rotating around the axis of the second fixed shaft 107.
[0040] Working principle: When in use, the rod body 4 is discharged from the storage component, slides into the guide cylinder 101 through the feed slot 105, and the lower end of the rod body 4 slides into the tightening sleeve 102, and the lower end surface of the rod body 4 contacts the baffle 522, thereby being restricted in the vertical direction and remaining motionless. The clamping mechanism 3 descends under the drive of the telescopic mechanism 2. When the upper end of the rod body 4 hits the sensor 334, the hoop plate 322 will approach each other under the drive of the driving part 330 and clamp the upper end of the rod body 4. Then the cylinder 510 can shrink and release the restriction of the baffle 522 on the rod body 4. The telescopic mechanism 2 continues to drive the clamping mechanism 3, connecting the rod body 4 to rotate and feed downward.
[0041] The above describes the basic principles, main features and advantages of the present application. Those skilled in the art should understand that the present application is not limited by the above embodiments, and the above embodiments and the specification only describe the principles of the present application. The present application may have various changes and improvements without departing from the spirit and scope of the present application, and these changes and improvements fall within the scope of the present application for which protection is sought. The scope of protection claimed by the present application is defined by the attached claims and their equivalents.
Claims
1. A lifting and rotating mechanism for a gas atomization rod, characterized in that: The invention comprises a sealing shell (1), a telescopic mechanism (2) is arranged on the top of the sealing shell (1), the main body of the sealing shell (1) is a guide cylinder (101), the movable end of the telescopic mechanism (2) extends into the guide cylinder (101) and is movably connected to a clamping mechanism (3) suitable for clamping a rod body (4), the clamping mechanism (3) comprises a linkage part (310), the main body of the linkage part (310) is a rotating disk (311) rotatably connected to the movable end of the telescopic mechanism (2), and the rotating disk (311) is A spiral groove (312) is provided on the outer side surface, and the inner wall of the guide cylinder (101) has a spiral edge (108) suitable for engaging with the spiral groove (312). The guide cylinder (101) has a feed groove (105) that passes through the inner and outer walls. The bottom of the guide cylinder (101) has a convergence sleeve (102) suitable for keeping the rod body (4) passing through the feed groove (105) vertical. The bottom of the sealing shell (1) is also provided with a limiting mechanism (5) suitable for keeping the position of the rod body (4) stable.
2. The lifting and rotating mechanism for the aerosolized rod according to claim 1, characterized in that: The bottom surface of the rotating disk (311) is fixedly connected to a driving part (330), and the bottom surface of the rotating disk (311) is also rotatably connected to a plurality of clamping parts (320). The movable end of the driving part (330) is rotatably connected to a plurality of traction parts (340). The number and position of the traction parts (340) correspond to those of the clamping parts (320), and the traction parts (340) are suitable for driving the clamping parts (320) to swing.
3. The lifting and rotating mechanism for the aerosolized rod according to claim 2, characterized in that: The bottom surface of the rotating disk (311) is provided with a configuration groove (313), and the driving part (330) includes a cylinder seat (331) fixedly connected in the configuration groove (313), a piston (332) is slidably connected in the cylinder seat (331), the lower end of the piston (332) extends to the outside of the cylinder seat (331) and is fixedly connected to a traction disk (333), and the bottom surface of the traction disk (333) is fixedly connected to a sensor (334) suitable for detecting the pressure applied by the rod body (4).
4. The lifting and rotating mechanism for the aerosol rod according to claim 3, characterized in that: The clamping part (320) comprises a swing arm (321), an upper hole (323) is formed at the upper end of the swing arm (321), and a lower hole (324) is formed at the lower end; a first synchronous shaft (314) is fixedly connected to the bottom surface of the rotating disk (311), and is suitable for cooperating with the upper hole (323) to form a rotating pair; a shaft groove (335) is formed on the side surface of the traction disk (333), and a second synchronous shaft (336) is fixedly connected to the traction disk (333) in the shaft groove (335); a hinge hole (342) is formed at the upper end of the traction part (340), and is suitable for cooperating with the second synchronous shaft (336) to form a rotating pair; a hinge shaft (341) is fixedly connected to the lower end of the traction part (340), and is suitable for cooperating with the lower hole (324) to form a rotating pair.
5. The lifting and rotating mechanism for aerosolized rods according to claim 4, characterized in that: The lower end of the swing arm (321) is also fixedly connected to a hoop plate (322), the inner wall diameter of the hoop plate (322) is equal to the diameter of the rod body (4), and the hoop plate (322) is suitable for contacting the rod body (4) and applying a force.
6. The lifting and rotating mechanism for aerosolized rods as claimed in any one of claims 1 to 5, characterized in that: The upper end of the guide cylinder (101) is fixedly connected to an upper mounting plate (103); the telescopic mechanism (2) comprises a cylinder (201) fixedly connected to the upper mounting plate (103); a telescopic rod (202) is movably connected inside the cylinder (201); the movable end of the telescopic rod (202) extends into the guide cylinder (101) and is fixedly connected to a force ring (203); a clamping groove (204) is formed between the top surface of the force ring (203) and the side surface of the telescopic rod (202); a clearance groove (315) is provided on the top surface of the rotating disk (311) and is suitable for fitting with the force ring (203); a clamping ring (316) is also fixedly connected to the top surface of the rotating disk (311) and is suitable for cooperating with the clamping groove (204) to form a rotating pair.
7. The lifting and rotating mechanism for aerosolized rods as claimed in any one of claims 1 to 5, characterized in that: The lower end of the guide cylinder (101) is fixedly connected to a lower mounting plate (104), the contraction sleeve (102) is fixedly connected to the guide cylinder (101) via the lower mounting plate (104), the limiting mechanism (5) comprises a cylinder (510) and a snap fastener (520), the snap fastener (520) is rotatably connected to the contraction sleeve (102), and the two ends of the cylinder (510) are rotatably connected to the lower mounting plate (104) and the snap fastener (520), respectively.
8. The lifting and rotating mechanism for aerosolized rods according to claim 7, characterized in that: The bottom surface of the lower mounting plate (104) is fixedly connected to a first fixed shaft (106), which is rotatably connected to the upper end of the cylinder (510); the snap hook (520) includes a shaft sleeve (523); the shaft sleeve (523) has an axial hole (524) passing through both ends; the lower end of the tightening sleeve (102) is fixedly connected to a second fixed shaft (107), which is suitable for cooperating with the axial hole (524) to form a rotating pair; the outer side surface of the shaft sleeve (523) has a seesaw (521) and a baffle (522); the end of the seesaw (521) is rotatably connected to the lower end of the cylinder (510), and the end of the baffle (522) is suitable for being below the rod body (4).