Pearl wool stamping device
By designing the auxiliary components and automation system of the pearl cotton stamping device, the problems of uneven stamping of pearl cotton and time-consuming and labor-intensive loading and unloading are solved, and the accuracy of stamping size and production efficiency are improved.
Patent Information
- Application Number
- CN202421668922.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-15
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2034-07-15
AI Technical Summary
The existing pearl cotton stamping molding device cannot keep the pearl cotton flat by flat pressing, resulting in inaccurate stamping size and requires workers to manually load and unload the material, which is time-consuming and labor-intensive.
A pearl cotton stamping device is designed, by setting up auxiliary components, including driving rollers and pressing rollers, using the cooperation of rotating screws and springs to smooth out the pearl cotton, prevent wrinkles, and realize automatic loading and unloading through the combination of gantry, positioning block, air blowing pump and vacuum suction cup.
The pearl cotton is smoothed and smoothed, ensuring the accuracy of stamping size, and improving production efficiency and reducing manual intervention through automated loading and unloading.
Smart Images

Figure CN222832211U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of pearl cotton punching devices, and in particular to a pearl cotton punching device. Background Art
[0002] Pearl cotton is widely used in car seat cushions, pillows, electronic appliances, instruments, computers, audio, medical equipment, industrial controlling machine box, hardware lighting, handicrafts, glass, ceramics, home appliances, spraying, furniture, alcohol and resin, etc. high-end fragile gift packages, hardware products, toys, melon and fruits, leather shoes inner packaging, daily necessities and other product packaging, as well as express packaging.
[0003] However, there are some shortcomings in the pearl cotton stamping and forming devices currently on the market. During the stamping and forming process of the pearl cotton, the pearl cotton cannot be kept flat by pressing it flat, which causes wrinkles on the pearl cotton during stamping, resulting in inaccurate stamping dimensions. Secondly, general stamping devices require workers to manually load and unload materials after completing a stamping, which is time-consuming and labor-intensive. For example, announcement number CN219854979U, a stamping mechanism for pearl cotton production, requires workers to manually load and unload materials in this patent. Those skilled in the art provide a pearl cotton stamping device to solve the problems raised in the above background technology. Utility Model Content
[0004] In order to solve the problems raised in the above background technology, the present application provides a pearl cotton punching device.
[0005] The present application provides a pearl cotton punching device adopts the following technical solution:
[0006] A pearl cotton stamping device comprises a workbench, wherein the front and rear ends of the workbench are fixedly installed with a fixing frame one near one side, a pearl cotton roller is movably installed between the two fixing frames one, an auxiliary component is arranged at the upper end of the workbench, the auxiliary component comprises two vertical plates, the two vertical plates are respectively fixed at the front and rear ends of the workbench, and a driving roller is movably installed between the two vertical plates, a rectangular groove is opened on one side of the vertical plate, a screw rod is threaded through the upper end of the vertical plate, and the lower end of the screw rod is located inside the rectangular groove, the lower end of the screw rod is movably engaged in the inside of a sleeve, a spring is fixedly installed inside the lower end of the sleeve, a guide column is fixedly installed at the lower end of the spring, a connecting seat is fixedly installed outside the guide column, and a pressure roller is movably installed between the two connecting seats.
[0007] Preferably, a fixing frame 2 is fixedly installed at the front and rear ends of the workbench near the other side, and a waste roller is movably installed between the two fixing frames 2, and a lower mold is fixedly installed at the upper end of the workbench.
[0008] Preferably, a support plate is provided on one side of the workbench, a conveyor belt is provided on the upper end of the support plate, and a gantry is fixedly installed on the upper ends of the workbench and the support plate.
[0009] Preferably, L-shaped slide grooves are provided on both inner walls of the gantry, a positioning block is provided inside the gantry, and a telescopic cylinder is fixedly mounted on the lower end of the positioning block.
[0010] Preferably, a connecting plate is fixedly mounted on the lower end of the telescopic cylinder, and an upper mold is fixedly mounted on the lower end of the connecting plate.
[0011] Preferably, the front and rear ends of the positioning block are both provided with driving rollers, and the driving rollers are slidably engaged with the L-shaped sliding grooves.
[0012] Preferably, an air pump is symmetrically fixedly mounted on the upper end of the connecting plate, an air outlet of the air pump is connected to an air guide pipe, the air guide pipe is communicated with the interior of the upper mold, and a vacuum suction cup is embedded on the top inner wall of the upper mold.
[0013] In summary, the present application includes the following beneficial technical effects: by setting the auxiliary components, the pearl cotton is passed through the driving roller and the pressure roller, the upper surface of the driving roller is consistent with the upper surface of the lower mold, the rotating screw is in a suitable position, the sleeve moves downward, the driving roller and the pressure roller rotate, and the pearl cotton moves, and the spring makes the pressure roller have a downward elastic force, so that the pearl cotton passing through the driving roller and the pressure roller can be straightened, and the pearl cotton is prevented from wrinkling during the later stamping;
[0014] Through the gantry, positioning block, air pump and support plate, the punched pearl cotton is located inside the upper mold, the driving roller rotates, and the positioning block drives the connecting plate and the upper mold to move horizontally to the top of the support plate. When the upper mold is transferred to the top of the support plate, the vacuum suction cup stops adsorption. At this time, the air pump starts to work and blows air from the air guide pipe into the cavity of the upper mold, so that the pearl cotton quickly falls to the conveyor belt at the upper end of the support plate for transfer. The stamping device is very convenient in loading and unloading, and does not require workers to interfere with loading and unloading. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the overall structure of an EPE punching device in an embodiment of the present application;
[0016] Figure 2 This is a schematic diagram of the structure of an auxiliary component of an EPE punching device in an embodiment of the present application;
[0017] Figure 3 It is a pearl cotton punching device in the embodiment of the present application. Figure 2 Enlarged view of point A in the middle;
[0018] Figure 4 This is a schematic diagram of the gantry structure of an EPE punching device in an embodiment of the present application;
[0019] Figure 5 It is a schematic diagram of the internal structure of a connecting plate of an EPE punching device in an embodiment of the present application.
[0020] Explanation of the accompanying drawings: 1. Workbench; 2. Fixed frame 1; 3. Pearl cotton roller; 4. Auxiliary component; 5. Support plate; 6. Gantry; 7. Lower mold; 8. Conveyor belt; 9. Fixed frame 2; 10. Waste roller; 11. Vertical plate; 12. Drive roller; 13. Rectangular groove; 14. Pressure roller; 15. Screw; 16. Sleeve; 17. Connecting seat; 18. Guide column; 19. Spring; 20. Positioning block; 21. Drive roller; 191. L-shaped slide; 22. Telescopic cylinder; 23. Connecting plate; 24. Upper mold; 25. Blowing pump; 26. Air guide pipe; 27. Vacuum suction cup. DETAILED DESCRIPTION
[0021] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0022] like Figure 1-Figure 5 As shown, a pearl cotton stamping device comprises a workbench 1, a fixing frame 2 is fixedly installed near one side of the front and rear ends of the workbench 1, a pearl cotton roller 3 is movably installed between the two fixing frames 2, an auxiliary component 4 is arranged at the upper end of the workbench 1, the auxiliary component 4 comprises two vertical plates 11, the two vertical plates 11 are respectively fixed at the front and rear ends of the workbench 1, and a driving roller 12 is movably installed between the two vertical plates 11, a rectangular groove 13 is opened on one side of the vertical plate 11, a screw 15 is threadedly penetrated through the upper end of the vertical plate 11, and the lower end of the screw 15 is located inside the rectangular groove 13, the lower end of the screw 15 is movably engaged with the inside of the sleeve 16, and the lower end of the sleeve 16 is fixedly installed inside Spring 19, the lower end of the spring 19 is fixedly installed with a guide column 18, the outside of the guide column 18 is fixedly installed with a connecting seat 17, and a pressure roller 14 is movably installed between the two connecting seats 17. First, the pearl cotton on the pearl cotton roller 3 is passed through the driving roller 12 and the pressure roller 14. The upper surface of the driving roller 12 is consistent with the upper surface of the lower mold 7. The rotating screw 15 is in a suitable position to move the sleeve 16 downward, and the driving roller 12 and the pressure roller 14 rotate to drive the pearl cotton to move. The spring 19 gives the pressure roller 14 a downward elastic force, so that the pearl cotton passing through the driving roller 12 and the pressure roller 14 can be straightened to prevent the pearl cotton from wrinkling during later stamping.
[0023] In this embodiment, a fixing frame 2 9 is fixedly installed at the front and rear ends of the workbench 1 near the other side, and a waste roller 10 is movably installed between the two fixing frames 2 9. A lower mold 7 is fixedly installed at the upper end of the workbench 1, and the waste roller 10 can roll up the pearl cotton scraps after stamping.
[0024] In this embodiment, a support plate 5 is provided on one side of the workbench 1 , a conveyor belt 8 is provided on the upper end of the support plate 5 , and a gantry 6 is fixedly mounted on the upper ends of the workbench 1 and the support plate 5 .
[0025] In this embodiment, L-shaped slide grooves 191 are provided on both inner walls of the gantry 6 , and a positioning block 20 is provided inside the gantry 6 , and a telescopic cylinder 22 is fixedly installed at the lower end of the positioning block 20 .
[0026] In this embodiment, a connecting plate 23 is fixedly installed at the lower end of the telescopic cylinder 22, and an upper mold 24 is fixedly installed at the lower end of the connecting plate 23. When stamping, the telescopic cylinder 22 is started, so that the connecting plate 23 drives the upper mold 24 to move toward the lower mold 7 to complete the stamping of the pearl cotton.
[0027] In this embodiment, the front and rear ends of the positioning block 20 are both provided with driving rollers 21, and the driving rollers 21 are slidably engaged with the L-shaped slide groove 191, and the stamped pearl cotton is located inside the upper mold 24. At this time, the driving rollers 21 rotate, so that the positioning block 20 drives the connecting plate 23 and the upper mold 24 to translate to just above the support plate 5.
[0028] In this embodiment, a blow pump 25 is symmetrically fixedly installed on the upper end of the connecting plate 23, and the air outlet of the blow pump 25 is connected to an air guide pipe 26. The air guide pipe 26 is communicated with the interior of the upper mold 24, and a vacuum suction cup 27 is embedded in the top inner wall of the upper mold 24. After stamping, the vacuum suction cup 27 adsorbs the pearl cotton inside the cavity of the upper mold 24. When the upper mold 24 is transferred to the top of the support plate 5, the vacuum suction cup 27 stops adsorbing. At this time, the blow pump 25 starts to work, blowing air from the air guide pipe 26 into the cavity of the upper mold 24, so that the pearl cotton quickly falls onto the conveyor belt 8 at the upper end of the support plate 5 for transfer.
[0029] The implementation principle of the pearl cotton stamping device of the embodiment of the present application is as follows: first, the pearl cotton on the pearl cotton roller 3 is passed through between the driving roller 12 and the pressure roller 14, the upper surface of the driving roller 12 is consistent with the upper surface of the lower mold 7, the rotating screw 15 is in a suitable position, the sleeve 16 moves downward, the driving roller 12 and the pressure roller 14 rotate, and the pearl cotton moves. The spring 19 makes the pressure roller 14 have a downward elastic force, so that the pearl cotton passing through the driving roller 12 and the pressure roller 14 can be smoothed to prevent the pearl cotton from wrinkling during the later stamping. When stamping, the telescopic cylinder 22 is started to make the connecting plate 23 The upper mold 24 is driven to move toward the lower mold 7 to complete the stamping of the pearl cotton. The stamped pearl cotton is located inside the upper mold 24. At this time, the driving roller 21 rotates, so that the positioning block 20 drives the connecting plate 23 and the upper mold 24 to translate to just above the support plate 5. After stamping, the vacuum suction cup 27 adsorbs the pearl cotton inside the cavity of the upper mold 24. When the upper mold 24 is transferred to just above the support plate 5, the vacuum suction cup 27 stops adsorbing. At this time, the air pump 25 starts working and blows air from the air guide pipe 26 into the cavity of the upper mold 24, so that the pearl cotton quickly falls onto the conveyor belt 8 at the upper end of the support plate 5 for transfer.
[0030] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change;
[0031] Secondly: In the drawings of the embodiments disclosed in the present utility model, only the structures related to the embodiments disclosed in the present utility model are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;
[0032] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the protection scope of the present utility model.
Claims
1. A pearl cotton punching device, comprising a workbench (1), wherein a fixing frame (2) is fixedly installed near one side of the front and rear ends of the workbench (1), a pearl cotton roller (3) is movably installed between the two fixing frames (2), and an auxiliary component (4) is arranged at the upper end of the workbench (1), characterized in that: The auxiliary component (4) comprises two vertical plates (11), the two vertical plates (11) are respectively fixed at the front and rear ends of the workbench (1), and a driving roller (12) is movably installed between the two vertical plates (11), a rectangular groove (13) is opened on one side of the vertical plate (11), a screw rod (15) is threadedly penetrated through the upper end of the vertical plate (11), and the lower end of the screw rod (15) is located inside the rectangular groove (13), the lower end of the screw rod (15) is movably engaged in the inside of the sleeve (16), a spring (19) is fixedly installed inside the lower end of the sleeve (16), a guide column (18) is fixedly installed at the lower end of the spring (19), a connecting seat (17) is fixedly installed outside the guide column (18), and a pressure roller (14) is movably installed between the two connecting seats (17).
2. A pearl cotton punching device according to claim 1, characterized in that: A second fixing frame (9) is fixedly installed at the front and rear ends of the workbench (1) near the other side, and a waste roller (10) is movably installed between the two fixing frames (9). A lower mold (7) is fixedly installed at the upper end of the workbench (1).
3. A pearl cotton punching device according to claim 2, characterized in that: A support plate (5) is provided on one side of the workbench (1), a conveyor belt (8) is provided on the upper end of the support plate (5), and a gantry (6) is fixedly mounted on the upper ends of the workbench (1) and the support plate (5).
4. A pearl cotton punching device according to claim 3, characterized in that: L-shaped sliding grooves (191) are provided on both inner walls of the gantry (6), a positioning block (20) is provided inside the gantry (6), and a telescopic cylinder (22) is fixedly mounted on the lower end of the positioning block (20).
5. A pearl cotton punching device according to claim 4, characterized in that: A connecting plate (23) is fixedly mounted on the lower end of the telescopic cylinder (22), and an upper mold (24) is fixedly mounted on the lower end of the connecting plate (23).
6. A pearl cotton punching device according to claim 4, characterized in that: The front and rear ends of the positioning block (20) are both provided with driving rollers (21), and the driving rollers (21) are slidably engaged with the L-shaped sliding grooves (191).
7. A pearl cotton punching device according to claim 5, characterized in that: An air pump (25) is symmetrically fixedly mounted on the upper end of the connecting plate (23); an air outlet of the air pump (25) is connected to an air guide pipe (26); the air guide pipe (26) is communicated with the interior of the upper mold (24); and a vacuum suction cup (27) is embedded on the top inner wall of the upper mold (24).