Mould pressing limiting structure for steel-rubber composite framework

By fixing the limit block on the steel block of the steel composite frame and setting elastic components inside the limit block, the pit problem during the molding process is solved, and an efficient mold release process without manual repair is achieved, reducing processing costs.

CN222832212UActive Publication Date: 2025-05-06ANHUI TEAMPLUS NEW MATERIAL TECH CORP LTD
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Patent Information

Application Number
CN202421779205.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-26
Publication Date
2025-05-06
Estimated Expiration
2034-07-26

AI Technical Summary

Technical Problem

In the prior art, steel glue composite skeletons are prone to pits during the molding process, resulting in manual repair after demolding, which increases processing cost and complexity.

Method used

A steel-adhesive composite frame molding limit structure is designed. By fixing the limit block on the steel block, an elastic component is provided inside the limit block, including a movable cavity, a slider and an anti-blocking block, which is used to fix the skeleton during the molding process and avoid the formation of pits.

Benefits of technology

This technology effectively avoids the emergence of pits in the rubber layer of the steel composite skeleton after demolding, reduces the need for manual repair, reduces the processing cost, and simplifies the demolding process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a mould pressing limiting structure for a steel-rubber composite framework. The mould pressing limiting structure comprises a connecting rib, a plurality of steel blocks are fixedly connected to the connecting ribs at equal intervals; the connecting ribs and the plurality of steel blocks form a framework; a plurality of limiting blocks are fixedly arranged on the surface of the steel block, and the limiting blocks are used for fixing the framework and separating the framework from the mold; an elastic assembly is arranged in the limiting block; the elastic assembly comprises a movable cavity formed in the limiting block. A sliding rod is slidably connected into the movable cavity. Supporting is formed between the limiting block and the mold, the framework is fixed into the mold, in the mold pressing process, rubber liquid wraps the framework together with the limiting block when wrapping the framework, the limiting block does not need to be taken down from a rubber layer formed through cooling, then pits cannot be generated, the additional step of manually repairing the pits does not need to be carried out, and the labor cost is saved; and the problem of misoperation caused by manual operation is avoided, and demolding is more convenient.
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Description

Technical Field

[0001] The utility model belongs to the technical field of mechanical parts processing, and in particular relates to a steel-rubber composite frame molded limiting structure. Background Art

[0002] The steel-rubber composite frame is an accessory product for mechanical equipment, mostly used in mining machinery and equipment, product grinding equipment and other fields. It is usually composed of a combination of wear-resistant steel and rubber. The wear-resistant steel mainly plays a supporting role, and the rubber coated on the surface of the wear-resistant steel mainly plays a role in buffering, shock absorption, and reducing wear.

[0003] At present, when processing steel-rubber composite skeletons, the wear-resistant steel needs to be pre-processed first, and then the wear-resistant steel and multiple pieces of raw rubber are placed inside the mold together. The raw rubber is melted by the molding process to increase the fluidity of the rubber so that it is coated on the surface of the wear-resistant steel. After cooling and molding, a rubber layer can be formed on the surface of the wear-resistant steel.

[0004] The specific operation process is as follows: pre-treat the wear-resistant steel → select a suitable mold → place a bump inside the mold to separate the wear-resistant steel and the inner wall of the mold (the thickness of the bump is the thickness of the rubber layer) → put raw rubber in the mold → use the molding process for thermoforming → cool and shape.

[0005] In the current prior art, when molding rubber on the surface of wear-resistant steel, it is necessary to place bumps inside the mold or directly use a mold with bumps, so as to achieve a gap between the wear-resistant steel and the mold and avoid the raw rubber from liquefying and flowing in the mold cavity during the molding process, causing a large extrusion force on the skeleton and causing the skeleton to shift. However, if the bumps are placed manually, they will need to be manually removed after cooling and molding, and the pits that appear will be repaired; if a mold with bumps is used, resistance will be generated during the demolding process after cooling and molding, affecting the demolding effect, and pits will also appear, which still need to be manually repaired in the subsequent processing process, which is not only cumbersome but also increases the processing cost. Utility Model Content

[0006] In order to solve the technical problem in the prior art that pits will appear in the rubber layer of the steel-rubber composite skeleton after demoulding, whether manually placing bumps or directly using a mold with bumps, the utility model provides a steel-rubber composite skeleton molded limiting structure.

[0007] The purpose of the utility model can be achieved through the following technical solutions:

[0008] A steel-rubber composite frame molded limiting structure, comprising connecting ribs; a plurality of steel blocks are fixedly connected to the connecting ribs at equal distances; the connecting ribs and the plurality of steel blocks form a frame; a plurality of limiting blocks are fixedly arranged on the surface of the steel blocks, and the limiting blocks are used to fix the frame and separate the frame from the mold;

[0009] An elastic component is arranged inside the limit block;

[0010] The elastic component includes an active cavity opened inside the limit block; a slide rod is slidably connected inside the active cavity; an anti-drop block is fixedly connected to the position of the slide rod corresponding to the bottom of the active cavity; and a top plate is fixedly connected to the position of the slide rod corresponding to the upper surface of the limit block.

[0011] Furthermore, the elastic component also includes a through hole opened in the center of the limiting block; a plurality of feed holes are opened on the side wall of the limiting block; the upper end of the through hole is connected to the active cavity, and the lower end is connected to the plurality of feed holes.

[0012] Furthermore, the shape of the limit block includes but is not limited to a cylindrical shape.

[0013] Furthermore, a thread is provided at one end of the limit block close to the steel block, and the limit block is threadably connected to the steel block via the thread.

[0014] Furthermore, one end of the limit block away from the steel block is fixedly connected with a hexagonal block.

[0015] Furthermore, a plurality of protrusions in a circular array are fixedly connected to the edge of the upper surface of the top plate.

[0016] Furthermore, the elastic component also includes a spring arranged inside the active cavity, and the spring is a thrust spring.

[0017] Beneficial effects of the utility model:

[0018] The utility model fixes the skeleton inside the mold by fixing a limit block on the steel block, forming a gap between the limit block and the inner wall of the mold, and forming a support between the limit block and the mold. During the molding process, the rubber liquid covers the skeleton together with the limit block, and there is no need to remove the limit block from the rubber layer formed by cooling, so that pits will not be generated. Not only does it not require additional steps to manually repair the pits, it saves labor costs, and there will be no operational errors caused by manual labor, and it is also more convenient to demould.

[0019] The utility model fills rubber inside the limit block, so that when the frame is subjected to pressure from mechanical parts, the limit block can be deformed to shrink to adapt to the elastic deformation characteristics of the rubber layer, without causing local damage to the mechanical parts. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0021] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0022] Figure 2 This is a schematic diagram of the external structure of the steel block in the utility model;

[0023] Figure 3 This is a schematic diagram of the structure of the limit block before molding in the utility model;

[0024] Figure 4 This is a schematic diagram of the structure of the limit block after molding in the utility model;

[0025] Figure 5 This is a schematic diagram of the spring structure in the utility model;

[0026] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0027] 1. Steel block; 2. Connecting ribs; 3. Limiting block; 4. Thread; 5. Hexagonal block; 6. Movable cavity; 7. Sliding rod; 8. Top plate; 9. Anti-slip block; 10. Bump; 11. Through hole; 12. Feed hole; 13. Spring. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0029] See also Figure 1 As shown, a steel-rubber composite skeleton molded limiting structure includes a connecting rib 2; a plurality of steel blocks 1 are fixedly connected to the connecting rib 2 at equal intervals; the connecting rib 2 and the plurality of steel blocks 1 form a skeleton;

[0030] Limiting blocks 3 are fixedly arranged at the positions corresponding to the bottom and the middle of the side of the steel block 1. The limiting blocks 3 are used to fix the skeleton and separate the skeleton from the mold.

[0031] Please refer again Figure 2As shown, the limit block 3 is a cylindrical structure, and a thread 4 is provided at one end of the limit block 3 close to the steel block 1, and the limit block 3 is connected to the thread 4 of the steel block 1 through the thread 4; a hexagonal block 5 is fixedly connected to the end of the limit block 3 away from the steel block 1, which is used to facilitate fixing the limit block 3 on the steel block 1.

[0032] Please refer again Figure 3-Figure 4 As shown, a movable cavity 6 is provided inside the limit block 3, and a slide bar 7 is slidably connected inside the movable cavity 6; an anti-dropping block 9 is fixedly connected to the slide bar 7 at a position corresponding to the bottom of the movable cavity 6, and the anti-dropping block 9 is used to prevent the slide bar 7 from falling off from the movable cavity 6; a top plate 8 is fixedly connected to the slide bar 7 at a position corresponding to the upper surface of the limit block 3, and the top plate 8 is used to contact the inner wall of the mold; an elastic component is provided inside the movable cavity 6, and the elastic component is used for the slide bar 7 to generate elastic deformation in the movable cavity 6;

[0033] A through hole 11 is provided at the center of the limiting block 3 ; a plurality of feed holes 12 are provided on the side wall of the limiting block 3 ; the upper end of the through hole 11 is connected to the active cavity 6 , and the lower end is connected to the plurality of feed holes 12 .

[0034] A plurality of protrusions 10 in a circumferential array are fixedly connected to the edge of the upper surface of the top plate 8 .

[0035] In specific use, firstly, the limit block 3 is fixed on the steel block 1 by using the threaded hole 4, and then the skeleton is directly placed in the mold, and the raw rubber block is placed in the mold to liquefy the raw rubber block by using the molding process or the rubber liquid is directly injected into the mold, and then the purpose of coating the skeleton with the rubber layer is achieved;

[0036] like Figure 3 As shown, since the limit block 3 is fixedly arranged on the steel block 1 on the skeleton, a gap is formed between the limit block 3 and the inner wall of the mold, and the support is formed between the limit block 3 and the mold to fix the skeleton inside the mold. During the molding process, the rubber liquid covers the skeleton together with the limit block 3, and there is no need to remove the limit block 3 from the rubber layer formed by cooling, so that no pits are generated. Not only does it not require additional manual pit repairing steps, it saves labor costs, and there will be no operational errors caused by manual labor, and it is also more convenient to demould.

[0037] like Figure 4As shown, in addition, since the inside of the mold will be full of pressure during molding, the rubber liquid will cover the surface of the skeleton. Therefore, during the molding process, if the rubber block is placed directly, it will be liquefied due to molding; if the rubber liquid is directly injected, the rubber liquid will enter the through hole 11 from the feed hole 12, and then enter the active cavity 6 from the through hole 11. Under the action of pressure, the continuously entering rubber liquid exerts an upward thrust on the anti-slip plate. At this time, the anti-slip plate drives the slide bar 7 to push outward, and the slide bar 7 drives the top plate 8 to push outward and abut against the inner wall of the mold, thereby achieving the purpose of the limit block 3 fixing the skeleton inside the mold. After demolding and cooling, the rubber layer completely wraps the gaps inside and outside the limit block 3. At this time, since the rubber layer is filled in the active cavity 6, when the skeleton supports external mechanical parts, the slide bar 7 on the limit block 3 can move in the active cavity 6 due to the elastic deformation of the rubber, thereby avoiding the conflict between the limit block 3 with greater hardness and the softer rubber layer, thereby causing the skeleton to locally damage the parts due to the raised active block when supporting external mechanical parts.

[0038] By fixing the protrusions 10 on the surface edge of the top plate 8, the rubber can be filled between the protrusions 10, thereby reducing the contact area between the top plate 8 and the mechanical parts and increasing the contact area between the rubber layer and the mechanical parts.

[0039] Please refer again Figure 5 As shown, a replaceable implementation is: by arranging a spring 13 inside the active cavity 6, the rubber liquid filled inside the active cavity 6 is eliminated, and the spring 13 is used to apply thrust to the anti-slip plate, so that the top plate 8 is abutted against the inside of the mold, so as to achieve the purpose of fixing the skeleton inside the mold. At this time, when the steel-rubber composite skeleton supports external mechanical parts, the limit block 3 can also be deformed when it contacts the external mechanical parts, and no local damage will be caused to the mechanical parts.

[0040] In the description of the specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0041] The above contents are merely examples and explanations of the structure of the utility model. The technicians in the technical field may make various modifications or additions to the specific embodiments described or replace them in a similar manner. As long as they do not deviate from the structure of the utility model or exceed the scope defined in the claims, they should all fall within the protection scope of the utility model.

Claims

1. A steel-rubber composite frame molded limiting structure, comprising a connecting rib (2); a plurality of steel blocks (1) are fixedly connected to the connecting rib (2) at equal intervals; the connecting rib (2) and the plurality of steel blocks (1) form a frame; characterized in that: A plurality of limit blocks (3) are fixedly arranged on the surface of the steel block (1), and the limit blocks (3) are used to fix the frame and separate the frame from the mold; An elastic component is arranged inside the limit block (3); The elastic component comprises an active cavity (6) provided inside the limit block (3); a sliding rod (7) is slidably connected inside the active cavity (6); an anti-dropping block (9) is fixedly connected to the sliding rod (7) at a position corresponding to the bottom of the active cavity (6); and a top plate (8) is fixedly connected to the sliding rod (7) at a position corresponding to the upper surface of the limit block (3).

2. The steel-rubber composite frame molded limiting structure according to claim 1, characterized in that: The elastic component further comprises a through hole (11) provided at the inner center of the limit block (3); a plurality of feed holes (12) are provided on the side wall of the limit block (3); the upper end of the through hole (11) is connected to the active cavity (6), and the lower end is connected to the plurality of feed holes (12).

3. The steel-rubber composite frame molded limiting structure according to claim 1, characterized in that: The limiting block (3) is cylindrical.

4. The steel-rubber composite frame molded limiting structure according to claim 1, characterized in that: A thread (4) is provided at one end of the limit block (3) close to the steel block (1), and the limit block (3) is connected to the thread (4) of the steel block (1) via the thread (4).

5. The steel-rubber composite frame molded limiting structure according to claim 4, characterized in that: One end of the limit block (3) away from the steel block (1) is fixedly connected to a hexagonal block (5).

6. The steel-rubber composite frame molded limiting structure according to claim 1, characterized in that: A plurality of protrusions (10) in a circumferential array are fixedly connected to the edge of the upper surface of the top plate (8).

7. The steel-rubber composite frame molded limiting structure according to claim 1, characterized in that: The elastic component further comprises a spring (13) arranged inside the active chamber (6), and the spring (13) is a thrust spring (13).