Preheating laminating machine with precise operation
By designing a height-adjustable guide roller and heating assembly in the film lamination machine, combining the adjustable limit plate and guide plate, and using the driving mechanism to achieve synchronous movement of the limit plate, the existing film lamination machine has solved the problem of inaccurate positioning and complex operation, and achieved a more efficient and stable film lamination effect.
Patent Information
- Application Number
- CN202421772416.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-25
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2034-07-25
AI Technical Summary
Existing film bonding machines have problems in inaccurate positioning, complex operation and unstable bonding effects, especially in high-precision and high-efficiency film bonding.
A preheating lamination machine for precise operation is designed, using height-adjustable guide rollers and heating components, combined with adjustable limit plates and guide plates, synchronous movement and precise adjustment of limit plates are achieved through the driving mechanism.
It improves the positioning accuracy of the board and film, simplifies the operation process, reduces errors, and improves the fitting efficiency and quality.
Smart Images

Figure CN222832375U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of film laminating machines, in particular to a preheating laminating machine for precise operation. Background Art
[0002] In the existing film lamination technology, due to the limitations of equipment design and operation methods, there are often problems such as inaccurate positioning, complex operation and unstable lamination effect. These problems are particularly prominent when performing high-precision and high-efficiency film lamination work.
[0003] First, the traditional film laminating machine has obvious deficiencies in positioning. Due to the inaccurate and inflexible design of the limit device, the positioning of the sheet and film is often difficult to achieve the ideal state, which directly affects the accuracy and quality of lamination. At the same time, due to the lack of an effective guide mechanism, it is difficult for operators to ensure the accuracy of the position when placing the sheet and film, further increasing the possibility of lamination errors.
[0004] Secondly, the operational complexity of traditional equipment is also a major problem. When adjusting the spacing of the limit plates, the guide rollers and the height of the heating components, operators are often required to perform tedious manual adjustments, which not only reduces work efficiency, but also increases the difficulty of operation and the error rate. In view of this, we propose a preheating laminating machine for precise operation. Utility Model Content
[0005] In order to make up for the above shortcomings, the utility model provides a preheating laminating machine for precise operation.
[0006] The technical solution of the utility model is:
[0007] A precise operation preheating laminating machine comprises a base plate, two supporting columns are symmetrically fixedly connected to the top of the base plate near the rear side, a film placing roller is detachably fixed between the two supporting columns, a height-adjustable guide roller is provided on the top of the base plate in front of the film placing roller, a height-adjustable heating component is provided in front of the guide roller, and two limit plates with adjustable spacing are symmetrically provided in front of the heating component, each of the limit plates has a first guide plate integrally formed at the front end, and a second guide plate integrally formed at the top, the first guide plate and the second guide plate are both biased to the outside of the limit plate, a leg is fixedly connected at the four corners of the bottom of the base plate, and a driving mechanism for driving the two limit plates to move synchronously is installed at the bottom of the base plate.
[0008] As a preferred technical solution, a limiting cap is fixedly connected to the top of the support column by a fixing bolt, and the end of the film placement roller is clamped and fixed between the top of the support column and the limiting cap.
[0009] As a preferred technical solution, both ends of the guide roller are fixedly connected with a driving block, and two first hydraulic cylinders for driving the two driving blocks to move up and down are installed on the bottom plate.
[0010] As a preferred technical solution, the heating assembly includes two symmetrically arranged mounting blocks, two cross plates are symmetrically fixedly connected between the two mounting blocks, a heating plate is fixed on the outer wall of each of the cross plates on one side opposite to the other, and two second hydraulic cylinders are installed on the bottom plate, respectively used to drive the two mounting blocks to move up and down.
[0011] As a preferred technical solution, the driving mechanism includes two screw rods fixedly connected to the outer wall of the limit plate respectively and two support plates symmetrically fixed on the top of the base plate, the support plate is rotatably connected to a knob threadedly connected to the screw rod, and the outer wall of the knob is coaxially welded with a gear ring.
[0012] As a preferred technical solution, the driving mechanism also includes an installation box fixed to the bottom of the base plate, and two driving rods are symmetrically connected to the installation box for rotation. A first spur gear is coaxially fixed to the end of each driving rod, a second spur gear is meshed above the first spur gear, and the second spur gear is meshed with a gear ring.
[0013] As a preferred technical solution, a bevel gear set connected to both driving rods is provided inside the installation box, and a driving motor for driving the bevel gear set to work is installed at the bottom of the installation box.
[0014] As a preferred technical solution, a limiting sliding groove is provided on the outer wall of the screw rod, and the screw rod is connected to the support plate in a left-right sliding manner.
[0015] Compared with the prior art, the beneficial effects of the utility model are:
[0016] The utility model can facilitate the placement of the film-coated plate between the two limiting plates by arranging the first guide plate on the limiting plate, so as to increase the accuracy of the plate positioning. At the same time, when in use, the film can be pulled up above the second guide plate, and then the film can be slowly placed between the two limiting plates along the two second guide plates, so as to increase the accuracy of the film position, thereby increasing the accuracy of the positioning between the film and the plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 It is a structural schematic diagram of the driving mechanism and the limiting plate in the utility model;
[0019] Figure 3 This is a schematic diagram of the structure of the support column in the utility model;
[0020] Figure 4 This is a schematic diagram of the structure of the limiting plate in the utility model;
[0021] Figure 5 For the utility model Figure 1 Enlarged view of point A in the middle.
[0022] The meaning of each number in the figure is:
[0023] 1. Bottom plate; 2. Support column; 20. Limiting cap; 21. Fixing bolt; 3. Film placing roller; 4. Guide roller; 40. Driving block; 41. First hydraulic cylinder; 5. Support leg; 6. Cross plate; 60. Heating plate; 61. Mounting block; 62. Second hydraulic cylinder; 7. Limiting plate; 70. First guide plate; 71. Second guide plate; 8. Driving mechanism; 80. Driving rod; 81. Mounting box; 82. Bevel gear set; 83. Driving motor; 84. First spur gear; 85. Second spur gear; 86. Gear ring; 87. Support plate; 88. Screw rod; 880. Limiting slide groove; 89. Knob. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] See also Figure 1-Figure 5 , the utility model provides a technical solution:
[0026] A precise operation preheating laminating machine comprises a base plate 1, two support columns 2 are symmetrically fixedly connected to the top of the base plate 1 near the rear side, a film placement roller 3 is detachably fixed between the two support columns 2, a height-adjustable guide roller 4 is provided on the top of the base plate 1 in front of the film placement roller 3, a height-adjustable heating component is provided on the front side of the guide roller 4, and two limit plates 7 with adjustable spacing are symmetrically provided on the front side of the heating component, each limit plate 7 has a first guide plate 70 integrally formed at the front end, and a second guide plate 71 integrally formed at the top, the first guide plate 70 and the second guide plate 71 are both biased to the outside of the limit plate 7, a support leg 5 is fixedly connected at the four corners of the bottom of the base plate 1, and a driving mechanism 8 for driving the two limit plates 7 to move synchronously is installed at the bottom of the base plate 1. By setting the first guide plate 70 on the limiting plate 7, the coated plate can be placed between the two limiting plates 7 to increase the accuracy of plate positioning. At the same time, the film can be pulled up above the second guide plate 71 during use, and then the film can be slowly placed between the two limiting plates 7 along the two second guide plates 71 to increase the accuracy of the film position, thereby increasing the accuracy of positioning between the film and the plate. A height-adjustable guide roller 4 is provided to facilitate use with plates of different heights, and a height-adjustable heating component is used to cooperate with the guide roller 4.
[0027] As a preferred embodiment of the present invention, a limiting cap 20 is fixedly connected to the top of the support column 2 by a fixing bolt 21, and the end of the film placement roller 3 is clamped and fixed between the top of the support column 2 and the limiting cap 20. This design makes the installation and removal of the film placement roller 3 simple and convenient, and improves the maintenance efficiency of the equipment.
[0028] As a preferred embodiment of the present invention, a driving block 40 is fixedly connected to both ends of the guide roller 4, and two first hydraulic cylinders 41 are installed on the bottom plate 1 for driving the two driving blocks 40 to move up and down, respectively, so as to adapt to plates of different thicknesses.
[0029] As a preferred embodiment of the present invention, the heating assembly includes two symmetrically arranged mounting blocks 61, two horizontal plates 6 are symmetrically fixedly connected between the two mounting blocks 61, a heating plate 60 is fixed on the outer wall of each of the horizontal plates 6 located on one side opposite to the other, and two second hydraulic cylinders 62 are installed on the bottom plate 1 for driving the two mounting blocks 61 to move up and down. The heating plate 60 in the heating assembly can preheat the material to improve the bonding effect.
[0030] As a preferred embodiment of the present invention, the driving mechanism 8 includes two screw rods 88 respectively fixedly connected to the outer wall of the limit plate 7 and two support plates 87 symmetrically fixed on the top of the base plate 1, and a knob 89 threadedly connected to the screw rod 88 is rotatably connected to the support plate 87, and a toothed ring 86 is coaxially welded to the outer wall of the knob 89. The driving mechanism 8 also includes a mounting box 81 fixed to the bottom of the base plate 1, and two driving rods 80 are symmetrically rotatably connected to the mounting box 81, and a first spur gear 84 is coaxially fixed to the end of each driving rod 80, and a second spur gear 85 is meshed above the first spur gear 84, and the second spur gear 85 is meshed with the toothed ring 86. The driving mechanism 8 realizes precise control of the limit plate 7 through the cooperation of the screw rod 88, the support plate 87, the knob 89 and the toothed ring 86. By rotating the knob 89, the screw rod 88 can be driven to move, thereby driving the limit plate 7 to move. This design makes the adjustment of the limit plate 7 simple and convenient, and has high precision.
[0031] As a preferred embodiment of the present invention, a bevel gear set 82 connected to both driving rods 80 is provided inside the installation box 81, and a driving motor 83 for driving the bevel gear set 82 is installed at the bottom of the installation box 81. A limiting slide groove 880 is provided on the outer wall of the screw rod 88, and the screw rod 88 is slidably connected to the support plate 87 left and right. The cooperation between the bevel gear set 82 and the driving motor 83 enables the two limiting plates 7 to move synchronously, further improving the automation degree and operation convenience of the equipment. At the same time, the design of the limiting slide groove 880 ensures the stability of the screw rod 88 during the movement, and improves the service life and reliability of the equipment.
[0032] When the precision preheating laminating machine of the utility model is used, first, the operator needs to install the film placement roller 3 on the support column 2 and fix it by fixing bolts 21 and limit caps 20. In this way, the film can be unrolled from the film placement roller 3, ready for subsequent laminating work, and the heating component is started at the same time.
[0033] Next, the operator needs to start the driving mechanism 8, drive the bevel gear set 82 through the driving motor 83, and then drive the two driving rods 80 to rotate. The first spur gear 84 on the driving rod 80 will drive the second spur gear 85 to rotate, thereby driving the knob 89 and the gear ring 86 to rotate. Since the knob 89 and the screw rod 88 are threadedly connected, the rotation of the knob 89 will drive the screw rod 88 to slide left and right on the support plate 87, thereby driving the limit plate 7 to move. In this way, the two limit plates 7 can move synchronously to the middle, and the distance between the two limit plates 7 can be adjusted to be equal to the width of the plate.
[0034] Next, according to the thickness of the plate to be laminated, the operator needs to adjust the height of the guide roller 4 and the heating assembly. This is achieved by controlling the first hydraulic cylinder 41 and the second hydraulic cylinder 62, which can respectively drive the guide roller 4 and the heating assembly to move up and down to adapt to plates of different thicknesses.
[0035] Then, the operator needs to place the plate to be coated between the two limit plates 7. In this process, the first guide plate 70 can play a guiding role, helping the operator to place the plate more accurately. At the same time, the second guide plate 71 can help the operator to place the film on the plate more accurately.
[0036] Finally, press the sheet and film together to complete the bonding process.
[0037] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.
Claims
1. A precision preheating laminating machine, comprising a bottom plate (1), characterized in that: Two support columns (2) are symmetrically fixedly connected to the top of the bottom plate (1) near the rear side, and a film placement roller (3) is detachably fixed between the two support columns (2). A height-adjustable guide roller (4) is provided at the top of the bottom plate (1) in front of the film placement roller (3), a height-adjustable heating component is provided in front of the guide roller (4), and two spacing-adjustable limit plates (7) are symmetrically provided in front of the heating component. A first guide plate (70) is integrally formed at the front end of each limit plate (7), and a second guide plate (71) is integrally formed at the top. The first guide plate (70) and the second guide plate (71) are both biased toward the outside of the limit plate (7). A support leg (5) is fixedly connected at each of the four corners of the bottom of the bottom plate (1), and a driving mechanism (8) for driving the two limit plates (7) to move synchronously is installed at the bottom of the bottom plate (1).
2. The precision preheating laminating machine according to claim 1, characterized in that: The top of the support column (2) is fixedly connected to a limiting cap (20) via a fixing bolt (21), and the end of the film placement roller (3) is clamped and fixed between the top of the support column (2) and the limiting cap (20).
3. The precision preheating laminating machine according to claim 2, characterized in that: Both ends of the guide roller (4) are fixedly connected to a driving block (40), and the base plate (1) is provided with two first hydraulic cylinders (41) for driving the two driving blocks (40) to move up and down respectively.
4. The precision preheating laminating machine according to claim 3, characterized in that: The heating assembly comprises two symmetrically arranged mounting blocks (61), two transverse plates (6) are symmetrically fixedly connected between the two mounting blocks (61), a heating plate (60) is fixed on the outer wall of each of the transverse plates (6) located on one side opposite to the other, and two second hydraulic cylinders (62) are installed on the bottom plate (1) for driving the two mounting blocks (61) to move up and down respectively.
5. The precision preheating laminating machine according to claim 4, characterized in that: The driving mechanism (8) comprises two screw rods (88) respectively fixedly connected to the outer wall of the limiting plate (7) and two support plates (87) symmetrically fixed to the top of the base plate (1); a knob (89) threadedly connected to the screw rod (88) is rotatably connected to the support plate (87); and a gear ring (86) is coaxially welded to the outer wall of the knob (89).
6. The precision preheating laminating machine according to claim 5, characterized in that: The driving mechanism (8) further comprises a mounting box (81) fixed to the bottom of the base plate (1); two driving rods (80) are symmetrically rotatably connected to the mounting box (81); a first spur gear (84) is coaxially fixed to the end of each driving rod (80); a second spur gear (85) is meshed above the first spur gear (84); and the second spur gear (85) is meshed with a gear ring (86).
7. The precision preheating laminating machine according to claim 6, characterized in that: A bevel gear set (82) connected to the two driving rods (80) is arranged inside the installation box (81), and a driving motor (83) for driving the bevel gear set (82) to work is installed at the bottom of the installation box (81).
8. The precision preheating laminating machine according to claim 7, characterized in that: A limiting sliding groove (880) is provided on the outer wall of the screw rod (88), and the screw rod (88) is slidably connected to the support plate (87) left and right.