Non-woven fabric ultrasonic welding device

By designing mobile components and positioning components in the non-woven ultrasonic welding device, the problem of low welding efficiency in the prior art is solved, rapid positioning and stable welding of non-woven fabrics are achieved, and welding efficiency and stability are improved.

CN222832400UActive Publication Date: 2025-05-06HU BEI FU HAO YI LIAO YONG PIN YOU XIAN GONG SI
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Patent Information

Application Number
CN202421636075.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-11
Publication Date
2025-05-06
Estimated Expiration
2034-07-11

AI Technical Summary

Technical Problem

When the existing non-woven ultrasonic welding device is used to adjust the fabric position for two welding times when welding non-woven fabrics whose welding width is greater than the width of the upper mold welding head, it is necessary to adjust the fabric position for two welding times, resulting in manual adjustment and alignment time-consuming and affecting welding efficiency.

Method used

A non-woven ultrasonic welding device is designed, adopting mobile components and positioning components. The mobile components include guide rods, carrier plates, bolts, positioning blocks and anti-slip pads. The positioning components include spring seats, connecting ears, press frames, glue pads, side plates, damping shafts, handles and cams. Through the cooperation of these components, rapid positioning and stable welding of non-woven fabrics can be achieved.

Benefits of technology

Through the design of moving components and positioning components, the device can quickly adjust the position of the non-woven fabric, reduce calibration time, improve welding efficiency, and ensure the stability of the welding process through enhanced friction and uniform application.

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Abstract

The utility model discloses a non-woven fabric ultrasonic wave welding device, which relates to the technical field of non-woven fabric processing and comprises a workbench and a moving component, a lower die is arranged at one end of the middle of the workbench, a rack is fixed at the top of the workbench, an electric cylinder is arranged at the top of the rack, the bottom of the electric cylinder is connected with an ultrasonic wave welding machine main body, and the ultrasonic wave welding machine main body is connected with the moving component. An amplitude-change pole is arranged at the lower end of the ultrasonic welding machine body, a welding head is arranged at the bottom of the amplitude-change pole, and the moving assembly is arranged in the workbench. According to the ultrasonic welding device for the non-woven fabric, through the arrangement of the moving assembly, when one side of the non-woven fabric is too long and needs to be welded twice, a positioning block can be driven to be separated from a guide rod only by unscrewing a bolt after one-time welding, so that a carrying plate can be conveniently moved left and right, meanwhile, the non-woven fabric can be fixed to the carrying plate through the positioning assembly, and the welding efficiency is improved. Therefore, the position of the non-woven fabric can be quickly adjusted when the carrying plate is moved, and the calibration time is shortened.
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Description

Technical Field

[0001] The utility model relates to the technical field of non-woven fabric processing, in particular to a non-woven fabric ultrasonic welding device. Background Art

[0002] Non-woven fabric is a kind of non-woven fabric. It is a new type of fiber product with soft, breathable and planar structure formed directly from polymer chips, short fibers or filaments through various fiber web forming methods and consolidation technologies. In the process of non-woven fabric processing, ultrasonic welding equipment is needed to weld non-woven fabric.

[0003] For example, the utility model with application number CN202122078465.7 discloses an integrated ultrasonic welding and trimming device for non-woven fabrics. The utility model has a reasonable structure, and the provided integrated ultrasonic welding and trimming device for non-woven fabrics combines the two processes of ultrasonic welding and trimming into one integrated process, simplifying the process path. However, in the actual use of such devices, when the width of the non-woven fabric is greater than the width of the upper mold welding head, it is usually necessary to adjust the position of the non-woven fabric and perform two weldings to weld one side of the non-woven fabric. In the process of manually adjusting the position and aligning the non-woven fabric, it is relatively time-consuming, resulting in the problem of affecting the welding efficiency of the non-woven fabric.

[0004] Therefore, in view of this, the existing structure and defects are studied and improved, and a non-woven fabric ultrasonic welding device is provided. Utility Model Content

[0005] The purpose of the utility model is to provide a non-woven fabric ultrasonic welding device to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a non-woven fabric ultrasonic welding device, comprising a workbench and a moving component, a lower mold is arranged at one end of the middle part of the workbench, and a frame is fixed on the top of the workbench, an electric cylinder is arranged on the top of the frame, and the bottom of the electric cylinder is connected with an ultrasonic welding machine body, a variable amplitude rod is arranged at the lower end of the ultrasonic welding machine body, and a welding head is arranged at the bottom of the variable amplitude rod, the moving component is arranged inside the workbench, the moving component comprises a guide rod, a loading plate, a bolt, a positioning block and an anti-slip pad, the outer side of the guide rod is slidably connected with the loading plate, and the middle part of one side of the loading plate is threadedly connected with a bolt, one end of the bolt is rotatably connected with the positioning block, and one side of the positioning block is provided with an anti-slip pad, and the top of the loading plate is provided with a positioning component.

[0007] Furthermore, the positioning block is slidably connected to the loading plate, and one side of the positioning block is in an arc shape.

[0008] Furthermore, the positioning assembly includes a spring seat and a connecting ear. The spring seats are arranged on both sides of the loading plate, and the connecting ear is fixed on the top of the spring seat.

[0009] Furthermore, the positioning assembly also includes a pressing frame and a rubber pad. The pressing frame is arranged between the connecting ears, and the rubber pad is arranged at the bottom of the pressing frame.

[0010] Furthermore, the positioning assembly also includes side plates and a damping shaft. The two sides of the pressure frame are slidably connected to the side plates, and the upper ends of the side plates are rotatably connected to the damping shaft.

[0011] Furthermore, the side plate is fixedly connected to the loading plate, and the side plate is slidably connected to the connecting ear.

[0012] Furthermore, the positioning assembly also includes a handle and a cam, the end of the damping shaft is connected to the handle, and the outer side of the damping shaft is provided with a cam.

[0013] Furthermore, the cams are equidistantly distributed about the outer side of the damping shaft, and the cams are slidably connected to the pressure frame.

[0014] The utility model provides a non-woven fabric ultrasonic welding device, which has the following beneficial effects:

[0015] 1. The utility model sets a moving component. When one side of the non-woven fabric is too long and needs to be welded twice, after welding once, it is only necessary to loosen the bolt to drive the positioning block to separate from the guide rod, so as to facilitate the left and right movement of the carrier plate. At the same time, since the positioning component fixes the non-woven fabric on the carrier plate, the position of the non-woven fabric can be quickly adjusted when the carrier plate is moved, reducing the calibration time, thereby improving the efficiency of ultrasonic welding of the non-woven fabric. When positioning, it is only necessary to tighten the bolt and increase the friction between the positioning block and the guide rod through the anti-slip pad, thereby enhancing the stability after adjustment.

[0016] 2. The utility model is provided with a positioning component. When the handle is pushed upward, the cam will be driven to rotate through the damping shaft. At this time, the spring seat will push the connecting ear and drive the pressure frame to move upward, so as to facilitate the placement of the non-woven fabric between the pressure frame and the loading plate. After alignment, it is only necessary to press the handle downward to drive the cam to rotate through the damping shaft. The cam will squeeze the pressure frame and the non-woven fabric can be quickly pressed and positioned, thereby improving the convenience of positioning. The provision of multiple cams can make the force application more uniform, and cooperate with the rubber pad to prevent the non-woven fabric from slipping after positioning. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the overall three-dimensional structure of a non-woven fabric ultrasonic welding device of the utility model;

[0018] Figure 2This is a schematic diagram of the three-dimensional structure of a carrier plate of a non-woven fabric ultrasonic welding device of the utility model;

[0019] Figure 3 The utility model is a schematic diagram of the three-dimensional structure of a positioning component of a non-woven fabric ultrasonic welding device.

[0020] In the figure: 1. workbench; 2. lower die; 3. frame; 4. electric cylinder; 5. ultrasonic welding machine body; 6. amplitude varying rod; 7. welding head; 8. moving assembly; 801. guide rod; 802. loading plate; 803. bolt; 804. positioning block; 805. anti-skid pad; 9. positioning assembly; 901. spring seat; 902. connecting ear; 903. pressure frame; 904. rubber pad; 905. side plate; 906. damping shaft; 907. handle; 908. cam. DETAILED DESCRIPTION

[0021] The following is a further detailed description of the implementation of the present utility model in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present utility model, but cannot be used to limit the scope of the present utility model.

[0022] like Figure 1 and Figure 2 As shown, a non-woven fabric ultrasonic welding device includes a workbench 1 and a moving assembly 8, a lower mold 2 is arranged at one end of the middle part of the workbench 1, and a frame 3 is fixed on the top of the workbench 1, an electric cylinder 4 is arranged on the top of the frame 3, and the bottom of the electric cylinder 4 is connected to an ultrasonic welding machine body 5, a horn 6 is arranged at the lower end of the ultrasonic welding machine body 5, and a welding head 7 is arranged at the bottom of the horn 6, and the vibration is transmitted to the welding head 7 through the horn 6 by the ultrasonic generator and ultrasonic transducer inside the ultrasonic welding machine body 5, so as to ultrasonically weld the non-woven fabric, and the moving assembly 8 is arranged inside the workbench 1, and the moving assembly 8 includes a guide rod 801, a loading plate 802, a bolt 803, a positioning block 804 and an anti-skid pad 805, and the outer side of the guide rod 801 slides It is rotatably connected with a carrier plate 802, and a bolt 803 is threadedly connected in the middle of one side of the carrier plate 802. When the carrier plate 802 is moved, the position of the non-woven fabric can be quickly adjusted to reduce the calibration time, thereby improving the efficiency of ultrasonic welding of the non-woven fabric. One end of the bolt 803 is rotatably connected with a positioning block 804, and an anti-skid pad 805 is provided on one side of the positioning block 804. It only needs to tighten the bolt 803 and increase the friction between the positioning block 804 and the guide rod 801 through the anti-skid pad 805, thereby enhancing the stability after adjustment. The positioning block 804 is slidably connected to the carrier plate 802, and one side of the positioning block 804 is in an arc shape. Loosening the bolt 803 can drive the positioning block 804 to separate from the guide rod 801, thereby facilitating the adjustment of the position of the carrier plate 802.

[0023] like Figure 3As shown, a positioning component 9 is provided on the top of the carrier plate 802, and the positioning component 9 includes a spring seat 901 and a connecting ear 902. Spring seats 901 are provided on both sides of the carrier plate 802, and the connecting ear 902 is fixed on the top of the spring seat 901. When taking and placing the non-woven fabric, the spring seat 901 will push the connecting ear 902, driving the pressing frame 903 to move up, so as to facilitate the placement of the non-woven fabric between the pressing frame 903 and the carrier plate 802. The positioning component 9 also includes a pressing frame 903 and a rubber pad 904. The pressing frame 903 is arranged between the connecting ears 902, and the rubber pad 904 is provided at the bottom of the pressing frame 903. The rubber pad 904 prevents the non-woven fabric from slipping after positioning. The positioning component 9 also includes a side plate 905 and a damping shaft 906. The side plates 905 are slidably connected to the two sides of the pressing frame 903, and the upper end of the side plate 905 rotates A damping shaft 906 is connected, and a side plate 905 is fixedly connected to the loading plate 802, and the side plate 905 is slidably connected to the connecting ear 902. The side plate 905 will limit and guide the connecting ear 902 so that the pressing frame 903 remains horizontal. The positioning component 9 also includes a handle 907 and a cam 908. The end of the damping shaft 906 is connected to a handle 907, and a cam 908 is arranged on the outer side of the damping shaft 906. The handle 907 is pressed down to drive the cam 908 to rotate through the damping shaft 906, and the cam 908 will squeeze the pressing frame 903, so that the non-woven fabric can be quickly pressed and positioned, thereby improving the convenience of positioning. The cams 908 are equidistantly distributed about the outer side of the damping shaft 906, and the cams 908 are slidably connected to the pressing frame 903. The setting of multiple cams 908 can make the force application more uniform.

[0024] In summary, when the non-woven fabric ultrasonic welding device is used, firstly according to Figure 1 , Figure 2 and Figure 3The structure shown in the figure, first push the handle 907 upward, the damping shaft 906 will drive the cam 908 to rotate, at this time the spring seat 901 will push the connecting ear 902, drive the pressing frame 903 to move upward, and then place the non-woven fabric between the pressing frame 903 and the carrier plate 802. After alignment, press the handle 907 downward to drive the cam 908 to rotate through the damping shaft 906, and the cam 908 will squeeze the pressing frame 903, so that the non-woven fabric can be quickly pressed and positioned, and the friction force during positioning is increased with the rubber pad 904. Next, start the electric cylinder 4 to drive the ultrasonic welding machine body 5 (the same welding principle as the ultrasonic welding machine of model 5000IQ) to move downward , so that the welding head 7 and the lower mold 2 press the non-woven fabric, and at the same time, the ultrasonic generator and ultrasonic transducer inside the ultrasonic welding machine body 5 transmit the vibration to the welding head 7 through the amplitude rod 6, so as to weld the non-woven fabric. Then, when it is necessary to adjust the position, loosen the bolt 803, which can drive the positioning block 804 to separate from the guide rod 801, so that the position of the non-woven fabric can be quickly adjusted when the carrier plate 802 is moved. Finally, after adjusting the position, it is only necessary to tighten the bolt 803 and increase the friction between the positioning block 804 and the guide rod 801 through the anti-slip pad 805, so as to enhance the stability after adjustment, so as to ultrasonically weld the non-woven fabric again.

[0025] The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.

Claims

1. A non-woven fabric ultrasonic welding device, comprising a workbench (1) and a moving component (8), characterized in that: A lower mold (2) is arranged at one end of the middle of the workbench (1), and a frame (3) is fixed on the top of the workbench (1). An electric cylinder (4) is arranged on the top of the frame (3), and the bottom of the electric cylinder (4) is connected to an ultrasonic welding machine body (5). A variable amplitude rod (6) is arranged at the lower end of the ultrasonic welding machine body (5), and a welding head (7) is arranged at the bottom of the variable amplitude rod (6). The moving assembly (8) is arranged inside the workbench (1), and the moving assembly (8) includes a guide rod (8 01), a loading plate (802), a bolt (803), a positioning block (804) and an anti-skid pad (805), the outer side of the guide rod (801) is slidably connected to the loading plate (802), and a bolt (803) is threadedly connected to the middle part of one side of the loading plate (802), one end of the bolt (803) is rotatably connected to the positioning block (804), and an anti-skid pad (805) is arranged on one side of the positioning block (804), and a positioning component (9) is arranged on the top of the loading plate (802).

2. The nonwoven fabric ultrasonic welding device according to claim 1, characterized in that: The positioning block (804) is slidably connected to the object carrier plate (802), and one side of the positioning block (804) is in an arc shape.

3. The nonwoven fabric ultrasonic welding device according to claim 1, characterized in that: The positioning assembly (9) comprises a spring seat (901) and a connecting ear (902). The spring seats (901) are arranged on both sides of the object carrier (802), and the connecting ear (902) is fixed on the top of the spring seat (901).

4. The nonwoven fabric ultrasonic welding device according to claim 3, characterized in that: The positioning assembly (9) further comprises a pressing frame (903) and a rubber pad (904); the pressing frame (903) is arranged between the connecting ears (902), and the rubber pad (904) is arranged at the bottom of the pressing frame (903).

5. The nonwoven fabric ultrasonic welding device according to claim 4, characterized in that: The positioning assembly (9) further comprises a side plate (905) and a damping shaft (906); the two sides of the pressing frame (903) are slidably connected to the side plates (905), and the upper end of the side plate (905) is rotatably connected to the damping shaft (906).

6. The nonwoven fabric ultrasonic welding device according to claim 5, characterized in that: The side plate (905) is fixedly connected to the loading plate (802), and the side plate (905) is slidably connected to the connecting ear (902).

7. The nonwoven fabric ultrasonic welding device according to claim 5, characterized in that: The positioning assembly (9) further comprises a handle (907) and a cam (908); the end of the damping shaft (906) is connected to the handle (907), and the outer side of the damping shaft (906) is provided with a cam (908).

8. The nonwoven fabric ultrasonic welding device according to claim 7, characterized in that: The cams (908) are equidistantly distributed on the outer side of the damping shaft (906), and the cams (908) are slidably connected to the pressing frame (903).

Citation Information

Patent Citations

  • Ultrasonic welding and trimming integrated device for non-woven fabric

    CN216001503U