Particle leakage recovery device for composite filter material preparation
By designing a particle leakage recovery device for preparation of composite filter materials, using two symmetrically distributed material troughs and an automatic cleaning mechanism for spraying high-pressure gas, the problems of poor collection of particulate materials and manual cleaning in the prior art are solved, and more efficient particulate material recycling and automatic cleaning are achieved.
Patent Information
- Application Number
- CN202421909602.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-08
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2034-08-08
AI Technical Summary
During the cleaning and maintenance of the existing granular blanking mechanism, the particulate material in the leaky material recovery tank cannot be fully guided to the guide tube through gravity, resulting in some particulate material adhering to the inclined surface of the guide, which has poor collection effect and requires frequent manual cleaning.
A particle leakage recovery device for preparation of composite filter materials is designed, including two symmetrically distributed material troughs in the recycling hopper, the top of the material trough is connected and the bottom is equipped with a discharge port. The device is equipped with a jet pipe and a driving mechanism to clean the particulate material on the inner wall of the material trough by spraying high-pressure gas, and adjusting the angle of the jet pipe through the driving mechanism to achieve automatic cleaning of the two material troughs.
By setting two material troughs, the leaked particulate material is moved to the discharge port in a shorter path, reducing the probability of particulate material attached to the inner wall of the hopper and reducing the cleaning cycle; spraying high-pressure gas to achieve automatic cleaning, reducing manual labor intensity and improving cleaning efficiency.
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Figure CN222833397U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of particle recovery, in particular to a particle leakage recovery device for preparing composite filter materials. Background Art
[0002] Patent publication number CN118001840A discloses an air purification material and its preparation method and application; the multifunctional composite filter material is also called high-efficiency HEPA potassium permanganate composite filter material, and its preparation method includes the following steps: (1) spraying the binder on the support layer, and then evenly sprinkling the air purification material on the support layer; (2) spraying the binder on the filter layer, and then bonding it with the support layer with the binder and air purification material obtained in step (1) to form a multifunctional composite filter material with a sandwich structure. Among them, the air purification material is granular, including a porous carrier and an oxidant and an activator loaded on the porous carrier, the oxidant is potassium permanganate or sodium permanganate; the activator is one or more of trifluoromethanesulfonate and nitrate; the porous carrier is activated alumina. The air purification material is used for air purification, sterilization, etc.
[0003] The above-mentioned granular air purification material needs to be evenly sprinkled on the supporting layer. The patent with patent publication number CN212441899U discloses a particle blanking mechanism and a substrate multi-layer structure composite machine. By setting a blanking roller and a brush roller that cooperate with each other, the granular material can be evenly coated on the substrate; by setting a leaked material recovery groove, when cleaning and repairing the particle blanking mechanism, the excess leaked material can be more conveniently and easily recovered and reused.
[0004] However, the particulate material collected in the leakage recovery trough cannot be fully guided to the guide pipe by the guide slope only by gravity, and some particulate material will still adhere to the guide slope. In addition, when the particle dropping mechanism transports the particulate material to the supporting layer cloth, the leakage recovery trough mainly collects the particulate material leaked from both sides of the supporting layer cloth in the width direction, and the above-mentioned leakage recovery trough is only provided with one guide pipe. Therefore, the position of the guide slope away from one side of the guide pipe, that is, the upper part of the guide slope will continue to receive about half of the particulate material. This part of the particulate material must pass through almost the entire length of the guide slope to reach the guide pipe, which results in particulate material passing through and adhering to most of the area of the guide slope, resulting in poor particulate material collection effect and frequent manual cleaning. Utility Model Content
[0005] Based on this, it is necessary to provide a particle leakage recovery device for preparing composite filter materials in order to solve the above technical problems.
[0006] In order to achieve the above-mentioned purpose, the utility model provides a particle leakage recovery device for preparing a composite filter material, comprising a recovery hopper, wherein two symmetrically distributed material troughs are arranged in the recovery hopper, the tops of the two material troughs are connected, and discharge ports are arranged at the bottoms of the two opposite sides of the two material troughs; an air jet is rotatably installed on the recovery hopper and located at the junction of the tops of the two material troughs, one end of the air jet is connected to a high-pressure gas source, and a plurality of air jets are arranged on the air jet along its axial direction; a driving mechanism is installed on the recovery hopper, and the driving mechanism is used to drive the air jet to rotate so as to adjust the air jet angle of the air jet.
[0007] Preferably, the driving mechanism includes a mounting frame, a cylinder, and a connecting piece. The mounting frame is fixedly connected to the recovery hopper, the cylinder is hingedly mounted on the mounting frame, the cylinder output end is hinged to the connecting piece, and the end of the connecting piece away from the cylinder is fixedly connected to the injection pipe.
[0008] Preferably, one end of the air jet pipe is closed, and the other end is connected to the high-pressure air source through a hose.
[0009] Preferably, a valve is installed on the air injection pipe or the hose.
[0010] Preferably, the center of the bottom of the two opposite sides of the troughs is the lowest point of the trough, and the discharge port is located at the lowest point of the trough.
[0011] Preferably, a feeding pipe is installed at the discharge port.
[0012] Preferably, the discharge port is a rectangular port, and the rectangular discharge pipe is a square pipe adapted to the discharge port.
[0013] The beneficial effects of this technical solution are as follows: by setting up two troughs, the leaked granular materials can move to the discharge port in a shorter path, reducing the total contact area between the granular materials and the hopper, thereby reducing the probability of granular materials adhering to the inner wall of the hopper and reducing the cleaning cycle;
[0014] By making the jet nozzle spray high-pressure gas into the material trough, the particulate material attached to the inner wall of the material trough is cleaned, automatic cleaning is achieved, the labor intensity is reduced, and the cleaning efficiency is improved; the jet pipe is driven to rotate by the driving mechanism, and the angle of the jet pipe and the jet nozzle is adjusted so that the jet pipe sprays toward the other material trough, thereby realizing automatic cleaning of the two material troughs. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 A three-dimensional diagram of an embodiment of the utility model Figure 1 ;
[0016] Figure 2 A three-dimensional diagram of an embodiment of the utility model Figure 2 ;
[0017] Figure 3 A top view of an embodiment of the utility model;
[0018] Figure 4 for Figure 3 Sectional view along line AA;
[0019] In the figure, 1. recovery hopper; 2. material trough; 3. discharge port; 4. jet pipe; 5. jet nozzle; 6. mounting frame; 7. cylinder; 8. connector; 9. hose; 10. valve; 11. discharge pipe. DETAILED DESCRIPTION
[0020] In order to make the above-mentioned purposes, features and advantages of the utility model more obvious and easy to understand, the specific implementation methods of the utility model are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the utility model. However, the utility model can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the utility model, so the utility model is not limited by the specific embodiments disclosed below.
[0021] See also Figures 1 to 4 The embodiment of the present application provides a particle leakage recovery device for preparing a composite filter material, including a recovery hopper 1, wherein two symmetrically distributed material troughs 2 are arranged in the recovery hopper 1, the tops of the two material troughs 2 are connected, and discharge ports 3 are arranged at the bottoms of the opposite sides of the two material troughs 2, and the center of the bottoms of the opposite sides of the two material troughs 2 is the lowest point of the material troughs 2, and the discharge port 3 is located at the lowest point of the material troughs 2, so that most of the particulate materials can move to the discharge port 3 with the shortest moving route; an injection pipe 4 is rotatably installed on the recovery hopper 1 and located at the junction of the tops of the two material troughs 2, one end of the injection pipe 4 is connected to a high-pressure air source, and the high-pressure air source can be an air pump or a fan, which is not shown in the drawings, and a plurality of injection ports 5 are arranged on the injection pipe 4 along its axial direction; a driving mechanism is installed on the recovery hopper 1, and the driving mechanism is used to drive the injection pipe 4 to rotate to adjust the injection angle of the injection port 5 so that the injection port 5 can spray to any material trough 2.
[0022] The driving mechanism includes a mounting frame 6, a cylinder 7, and a connecting piece 8. The mounting frame 6 is fixedly connected to the recovery hopper 1, the cylinder 7 is hingedly mounted on the mounting frame 6, the output end of the cylinder 7 is hingedly connected to the connecting piece 8, and the end of the connecting piece 8 away from the cylinder 7 is fixedly connected to the jet pipe 4. The connecting piece 8 is driven by the cylinder 7 to move, and the connecting piece 8 drives the jet pipe 4 to rotate. The rotation angle of the jet pipe 4 ranges from 0 to 150 degrees, so that the jet pipe 4 can spray to the two troughs 2 respectively.
[0023] In order to facilitate the high-pressure gas introduced into the jet pipe 4 to be ejected from the jet port 5, one end of the jet pipe 4 is closed; since the jet pipe 4 needs to be rotated to change the injection angle of the jet port 5, in order to facilitate the jet pipe 4 to maintain communication with the high-pressure gas source when rotating, the other end of the jet pipe 4 is connected to the high-pressure gas source through a hose 9.
[0024] In order to facilitate the control of the air intake of the jet pipe 4, a valve 10 is installed on the hose 9. The valve 10 is a solenoid valve or a manual valve. In other embodiments, the valve 10 can also be installed on the jet pipe 4.
[0025] In order to make the granular material discharged from the discharge port 3 fall stably to the collection container below, a discharge pipe 11 is installed at the discharge port 3. By placing the collection container below the discharge pipe 11, the granular material discharged from the discharge port 3 is guided by the extended discharge pipe 11 and stably enters the collection container.
[0026] In order to fully discharge the granular material in the trough 2, the discharge port 3 is set to be a rectangular port, and the rectangular discharge pipe 11 is a square pipe adapted to the discharge port 3. The discharge port 3 is adapted to the size and shape of the bottom of the trough 2, and the material in the trough 2 can basically enter the discharge port 3, thereby improving the discharge effect.
[0027] During operation, the support layer fabric of the high-efficiency HEPA potassium permanganate composite filter material passes over the hopper, and the granular material is spread on the support layer fabric. The hopper width is greater than the width of the support layer fabric, and a small amount of granular material will leak out from both sides of the support layer fabric in the width direction, fall into both sides of the hopper, and enter two troughs 2 respectively; the granular material leaking out from both sides of the support layer fabric in the width direction can fall into the discharge port 3 in a shorter path, and be discharged from the discharge port 3 and the discharge pipe, thereby reducing the total contact area between the granular material and the hopper, reducing the probability of the granular material adhering to the inner wall of the hopper, and reducing the cleaning cycle;
[0028] Moreover, after working for a period of time, by opening the valve 10, the high-pressure gas source is controlled to pass high-pressure gas into the hose 9 and the jet pipe 4, so that the jet port 5 sprays high-pressure gas into the material trough 2 to clean the particulate materials attached to the inner wall of the material trough 2, without the need for manual cleaning, thereby reducing the labor intensity and improving the cleaning efficiency; by controlling the cylinder 7 to work, the cylinder 7 drives the connecting piece 8 and the jet pipe 4 to rotate, and the angles of the jet pipe 4 and the jet port 5 are adjusted, so that the jet pipe 4 sprays toward another material trough 2.
[0029] It should be pointed out that, for those skilled in the art, several modifications and improvements can be made without departing from the concept of the utility model, and these are all within the scope of protection of the utility model. Therefore, the scope of protection of the utility model patent shall be based on the attached claims.
[0030] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0031] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present utility model, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0032] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
Claims
1. A device for recovering leaked particles for preparing composite filter material, comprising a recovery hopper (1), characterized in that: The recovery hopper (1) is provided with two symmetrically distributed material troughs (2), the tops of the two material troughs (2) are connected, and the bottoms of the two material troughs (2) on opposite sides are provided with discharge ports (3); an air jet pipe (4) is rotatably mounted on the recovery hopper (1) and located at the junction of the tops of the two material troughs (2), one end of the air jet pipe (4) is connected to a high-pressure gas source, and a plurality of air jet ports (5) are provided on the air jet pipe (4) along its axial direction; a driving mechanism is installed on the recovery hopper (1), and the driving mechanism is used to drive the air jet pipe (4) to rotate so as to adjust the air jet angle of the air jet port (5).
2. The device for recovering leaked particles for preparing composite filter material according to claim 1, characterized in that: The driving mechanism comprises a mounting frame (6), a cylinder (7), and a connecting piece (8); the mounting frame (6) is fixedly connected to the recovery hopper (1); the cylinder (7) is hingedly mounted on the mounting frame (6); an output end of the cylinder (7) is hingedly connected to the connecting piece (8); and an end of the connecting piece (8) away from the cylinder (7) is fixedly connected to the injection pipe (4).
3. The device for recovering leaked particles for preparing composite filter material according to claim 1, characterized in that: One end of the gas injection pipe (4) is closed, and the other end is connected to a high-pressure gas source via a hose (9).
4. The device for recovering leaked particles for preparing composite filter material according to claim 3, characterized in that: A valve (10) is installed on the air injection pipe (4) or the hose (9).
5. The device for recovering leaked particles for preparing composite filter material according to claim 1, characterized in that: The center of the bottom of the two opposite sides of the material troughs (2) is the lowest point of the material trough (2), and the discharge port (3) is located at the lowest point of the material trough (2).
6. The device for recovering leaked particles for preparing composite filter material according to claim 1, characterized in that: A feeding pipe (11) is installed at the discharge port (3).
7. The device for recovering leaked particles for preparing composite filter material according to claim 6, characterized in that: The discharge port (3) is a rectangular port, and the rectangular discharge pipe (11) is a square pipe adapted to the discharge port (3).