Novel environment-friendly efficient floating color removing equipment for ready-made clothes

Abstract

According to the novel environment-friendly efficient flooding removal equipment for the ready-made clothes, an electric flocculation device is arranged on one side of a dyeing machine, and the dyeing machine is connected with the electric flocculation device through a flooding removal circulation system. The floating color removing device has the advantages that the floating color removing device combines the garment dyeing technology and the electric flocculation technology, can be applied to garment dyeing processing and production in the textile printing and dyeing industry, can effectively improve floating color removing efficiency, and can effectively remove floating color in water washing or soap bath due to the electric flocculation technology. Water obtained after floating color removal processing is conducted through the equipment almost does not contain floating color, so that water for washing or soaping can be recycled for multiple times, in addition, the floating color removal rate can be effectively increased under the clamping of electric flocculation, the floating color removal equipment can be used under the normal-temperature or low-temperature condition, and the floating color removal equipment saves more water and energy and is environmentally friendly.

Description

Technical Field

[0001] The utility model relates to the technical field of textile dyeing and finishing, in particular to a novel environmentally friendly and efficient floating color removal device for ready-made clothes. Background Art

[0002] At present, the main methods used in this field to remove floating color on the surface of dyed garments are ordinary water washing, high-temperature water washing and high-temperature soap washing. During the garment dyeing process, due to the influence of multiple factors such as dyeing conditions and dye properties, some of the dyed dyes cannot be effectively adsorbed or fixed on the fibers. These dyes that cannot be effectively adsorbed or fixed on the fibers are called floating colors. If the floating colors cannot be effectively removed, the dyed garments will have quality problems such as staining during wearing. For this reason, in the garment dyeing process, a process of removing floating colors is usually added after the dye liquor is drained.

[0003] Ordinary washing: The simplest and most common process for removing floating color is to wash with a large amount of clean water for multiple times. In order to improve the removal rate of floating color, the temperature will be increased on the basis of ordinary washing, that is, high-temperature washing. Sometimes, in order to further improve the cleaning efficiency, a certain amount of surfactant (laundry detergent, laundry detergent and soap, etc.) will be added during high-temperature washing, that is, high-temperature soap washing. Ordinary washing can remove some floating color on the dyed clothes, but it needs to be washed multiple times and the removal rate of floating color is low. After washing, the clothes have poor wet friction and color fastness to staining. Although the removal rate of floating color in high-temperature washing is improved compared with ordinary washing, it needs to be washed multiple times and the energy consumption is high. After washing, the wet friction and color fastness of the clothes are still not ideal. Although the removal rate of floating color in high-temperature soap washing is very high, and the wet friction and color fastness of the clothes after washing are very good, it is still necessary to remove the soaping agent by ordinary washing after high-temperature soap washing, so the water consumption and energy consumption are very high. In addition, the presence of soaping agent will increase the COD value of sewage.

[0004] Aiming at the problems of high energy consumption and high water consumption in removing floating color by ordinary water washing, high temperature water washing and high temperature soap washing, the utility model proposes a novel environmentally friendly and efficient floating color removal equipment for ready-made clothes. Utility Model Content

[0005] The purpose of the utility model is to provide a new type of environmentally friendly and efficient floating color removal equipment for ready-made clothes in view of the shortcomings and defects in the prior art. The floating color removal equipment combines the garment dyeing and electrocoagulation technology, and can be applied to the garment dyeing processing and production in the textile printing and dyeing industry. The electrode material used in the electrocoagulation technology is an alloy metal such as aluminum and iron, which will undergo an electrochemical reaction under the action of a pulsed high voltage and generate a metal cation flocculant. The metal cation flocculant can flocculate and precipitate the floating color in the washing or soaping bath to reduce the floating color concentration. The reduction in the floating color concentration can accelerate the shedding of the floating color from the fabric fiber, which can effectively improve the floating color removal efficiency. Moreover, since the electrocoagulation technology can effectively remove the floating color in the washing or soaping bath, the water after the floating color removal process using the equipment contains almost no floating color. Therefore, the washing or soaping water can be used sequentially for multiple times. In addition, the floating color removal rate can be effectively improved under the blessing of electrocoagulation, so that it can be used at normal temperature or low temperature conditions. The floating color removal equipment is more water-saving, energy-saving, green and environmentally friendly.

[0006] To achieve the above purpose, the utility model adopts the following technical scheme: a new type of environmentally friendly clothing high-efficiency floating color removal equipment, which includes a dyeing machine 1 for dyeing, an electric flocculation device 2 for removing floating colors, and a floating color removal circulation system 3 for connecting the dyeing machine 1 and the electric flocculation device 2, characterized in that: the electric flocculation device 2 is arranged on one side of the dyeing machine 1, and the dyeing machine 1 and the electric flocculation device 2 are connected through the floating color removal circulation system 3; the electric flocculation device 2 includes an electric flocculation tank 2-1, and the inner cavity of the electric flocculation tank 2-1 is provided with an electric flocculation plate 2-2; the floating color removal circulation system 3 includes a circulation pump 3-1, a flocculation tank outlet pipe 3-3 is installed at the water inlet of the circulation pump 3-1, and a dyeing machine inlet pipe 3-4 is installed at the water outlet of the circulation pump 3-1, and a circulation pump 3-1 is provided between the dyeing machine 1 and the electric flocculation tank 2-1.

[0007] Furthermore, the dyeing machine 1 includes a dyeing machine body 1-1, a dyeing machine door 1-2 is provided on one end of the dyeing machine body 1-1, a drum motor transmission device 1-5 is installed on the other end of the dyeing machine body 1-1, and a dyeing machine base 1-3 is installed at the bottom of the dyeing machine body 1-1, a drum motor 1-4 is installed on the dyeing machine base 1-3, and the drum motor 1-4 is mechanically connected to the dyeing machine body 1-1 through the drum motor transmission device 1-5.

[0008] Furthermore, there are a plurality of electro-flocculation plates 2-2, and all of them are arranged in the electro-flocculation tank 2-1.

[0009] Furthermore, the electric flocculation tank 2-1 is provided with a flocculation inlet connection installation hole for connecting and installing the flocculation tank inlet pipe 3-2 and a flocculation outlet installation hole for connecting and installing the flocculation tank outlet pipe 3-3.

[0010] Furthermore, the circulation pump 3-1 and the dyeing machine drum motor 1-4 are both installed on the dyeing machine base 1-3.

[0011] After adopting the above technical scheme, the beneficial effects of the utility model are as follows: the floating color removal equipment combines garment dyeing and electrocoagulation technology, and can be applied to garment dyeing processing and production in the textile printing and dyeing industry. The electrode material used in the electrocoagulation technology is alloy metals such as aluminum and iron. Under the action of pulsed high voltage, an electrochemical reaction will occur and a metal cation flocculant will be generated. The metal cation flocculant can flocculate and precipitate the floating color in the washing or soaping bath to reduce the floating color concentration. The reduction in the floating color concentration can accelerate the removal of the floating color from the fabric fiber, which can effectively improve the floating color removal efficiency. Moreover, since the electrocoagulation technology can effectively remove the floating color in the washing or soaping bath, the water after the floating color removal process using the equipment contains almost no floating color. Therefore, the washing or soaping water can be used sequentially for many times. In addition, the floating color removal rate can be effectively improved with the help of electrocoagulation, so that it can be used at normal temperature or low temperature conditions. The floating color removal equipment is more water-saving, energy-saving, green and environmentally friendly. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0013] Figure 1 It is a structural schematic diagram of the utility model.

[0014] Figure 2 It is a schematic diagram of the back structure of the utility model.

[0015] Figure 3 It is a top view structural schematic diagram of the utility model.

[0016] Figure 4 It is a left-side structural schematic diagram of the utility model.

[0017] Figure 5 It is a right-side structural schematic diagram of the utility model.

[0018] Figure 6 It is a rear view structural schematic diagram of the utility model.

[0019] Figure 7 It is a front structural schematic diagram of the utility model.

[0020] Explanation of the reference numerals: dyeing machine 1, electric flocculation device 2, floating color removal circulation system 3, dyeing machine body 1-1, dyeing machine door 1-2, dyeing machine base 1-3, dyeing machine drum motor 1-4, drum motor transmission device 1-5, electric flocculation tank 2-1, electric flocculation plate 2-2, circulation pump 3-1, flocculation tank inlet pipe 3-2, flocculation tank outlet pipe 3-3, dyeing machine inlet pipe 3-4. DETAILED DESCRIPTION

[0021] See also Figure 1-Figure 7 As shown, the technical solution adopted in this specific embodiment is: it includes a dyeing machine 1 for dyeing, an electric flocculation device 2 for removing floating color, and a floating color removal circulation system 3 for connecting the dyeing machine 1 and the electric flocculation device 2, characterized in that: the electric flocculation device 2 is arranged on one side of the dyeing machine 1, and the dyeing machine 1 is connected to the electric flocculation device 2 through the floating color removal circulation system 3; the electric flocculation device 2 includes an electric flocculation tank 2-1, and the inner cavity of the electric flocculation tank 2-1 is provided with an electric flocculation plate 2-2; the floating color removal circulation system 3 includes a circulation pump 3-1, a flocculation tank outlet pipe 3-3 is installed at the water inlet of the circulation pump 3-1, and a dyeing machine inlet pipe 3-4 is installed at the water outlet of the circulation pump 3-1, and a circulation pump 3-1 is provided between the dyeing machine 1 and the electric flocculation tank 2-1.

[0022] More specifically, the dyeing machine 1 includes a dyeing machine body 1-1, a dyeing machine door 1-2 is provided at one end of the dyeing machine body 1-1, a drum motor transmission device 1-5 is installed at the other end of the dyeing machine body 1-1, and a dyeing machine base 1-3 is installed at the bottom of the dyeing machine body 1-1, a drum motor 1-4 is installed on the dyeing machine base 1-3, and the drum motor 1-4 is mechanically connected to the dyeing machine body 1-1 through the drum motor transmission device 1-5. When dyeing the ready-made clothes, the staff only needs to open the dyeing machine door 1-2, put the ready-made clothes into the dyeing machine body 1-1, and drive the dyeing machine body 1-1 to work by the drum motor transmission device 1-5, and use the dyeing machine body 1-1 to dye the ready-made clothes.

[0023] To be more specific, there are a plurality of electro-flocculation plates 2 - 2 , and all of them are arranged in the electro-flocculation tank 2 - 1 .

[0024] More specifically, the electric flocculation tank 2 - 1 is provided with a flocculation inlet connection installation hole for connecting and installing the flocculation tank inlet pipe 3 - 2 and a flocculation outlet installation hole for connecting and installing the flocculation tank outlet pipe 3 - 3 .

[0025] More specifically, the circulating pump 3-1 and the dyeing machine drum motor 1-4 are both installed on the dyeing machine base 1-3. Installing the circulating pump 3-1 and the dyeing machine drum motor 1-4 through the dyeing machine base 1-3 can ensure the stability of the circulating pump 3-1 and the dyeing machine drum motor 1-4 on the one hand, and save their installation space on the other hand.

[0026] The working principle of the utility model is as follows: open the dyeing machine door 1-2, put the undyed garment into the built-in drum of the dyeing machine body 1-1, and then close the dyeing machine door 1-2; start the dyeing machine 1 when the floating color removal circulation system 3 is closed, so as to complete the dyeing of the garment and discharge the dye liquor; then inject tap water into the dyeing machine 1, and then start the dyeing machine 1, so as to make the built-in drum of the dyeing machine 1 rotate and run; start the electric flocculation device 2 and the floating color removal circulation system 3 to remove the floating color; the water source enters the electric flocculation tank 2-1 through the flocculation tank inlet pipe 3-2, and removes the floating color through the electric flocculation plate 2-2; close the flocculation tank outlet pipe 3-3 and the dyeing machine inlet pipe 3-4, and after running for a period of time, take out the garment after the washing liquid in the dyeing machine 1 completely enters the electric flocculation tank 2-1, and close the electric flocculation device 2 at the same time; and dehydrate and dry the taken-out garment.

[0027] The above description is only used to illustrate the technical solution of the utility model rather than to limit it. Other modifications or equivalent substitutions made to the technical solution of the utility model by ordinary technicians in this field should be included in the scope of the claims of the utility model as long as they do not depart from the spirit and scope of the technical solution of the utility model.

Claims

1. A new type of environmentally friendly and efficient floating color removal equipment for ready-made clothes, comprising a dyeing machine (1) for dyeing, an electric flocculation device (2) for removing floating colors, and a floating color removal circulation system (3) for connecting the dyeing machine (1) and the electric flocculation device (2), characterized in that: The electric flocculation device (2) is arranged on one side of the dyeing machine (1), and the dyeing machine (1) is connected to the electric flocculation device (2) via a floating color removal circulation system (3); The electro-flocculation device (2) comprises an electro-flocculation tank (2-1), and an inner cavity of the electro-flocculation tank (2-1) is provided with an electro-flocculation plate (2-2); The floating color removal circulation system (3) comprises a circulation pump (3-1), a flocculation tank outlet pipe (3-3) is installed at the water inlet of the circulation pump (3-1), and a dyeing machine inlet pipe (3-4) is installed at the water outlet of the circulation pump (3-1), and a circulation pump (3-1) is provided between the dyeing machine (1) and the electric flocculation tank (2-1).

2. According to claim 1, a new type of environmentally friendly and efficient clothing floating color removal equipment is characterized by: The dyeing machine (1) comprises a dyeing machine body (1-1), a dyeing machine door (1-2) is provided at one end of the dyeing machine body (1-1), a drum motor transmission device (1-5) is installed at the other end of the dyeing machine body (1-1), a dyeing machine base (1-3) is installed at the bottom of the dyeing machine body (1-1), a drum motor (1-4) is installed on the dyeing machine base (1-3), and the drum motor (1-4) and the dyeing machine body (1-1) are mechanically connected via the drum motor transmission device (1-5).

3. The novel environmentally friendly and efficient clothing floating color removal device according to claim 1 is characterized by: A plurality of the electro-flocculation plates (2-2) are provided, and all are arranged in the electro-flocculation tank (2-1).

4. The novel environmentally friendly and efficient clothing floating color removal device according to claim 1 is characterized by: The electric flocculation tank (2-1) is provided with a flocculation inlet connection installation hole for connecting and installing the flocculation tank inlet pipe (3-2) and a flocculation outlet installation hole for connecting and installing the flocculation tank outlet pipe (3-3).

5. According to claim 1, a new type of environmentally friendly and efficient clothing floating color removal equipment is characterized by: The circulation pump (3-1) and the dyeing machine drum motor (1-4) are both installed on the dyeing machine base (1-3).

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