Rust-proof device for inner and outer chain plates of chain
By designing a chain inner and outer chain plate anti-rust device including a silo, vibration conveyor, anti-rust pool, anti-rust container and dewatering mechanism, the problem of low production efficiency in the anti-rust process of the chain inner and outer chain plate is solved, and efficient and automated anti-rust treatment is achieved.
Patent Information
- Application Number
- CN202421840183.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-31
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2034-07-31
AI Technical Summary
The inner and outer chain plates of the chain are prone to rust during the production process, resulting in chain manufacturers requiring manual or mechanized anti-rust treatment, which is inefficient in production efficiency and time-consuming and labor-intensive.
A chain internal and external chain plate anti-rust device is designed, including a silo, vibration conveyor, anti-rust pool, anti-rust container and dewatering mechanism. The internal and external chain plates are automatically transported to the anti-rust pool for anti-rust treatment, and dehydration is used to dehydrate after the treatment is completed to reduce manual operation.
Improves anti-rust efficiency, realizes automated processing, reduces manual operation time, and improves production efficiency.
Smart Images

Figure CN222834401U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of chain production process equipment, and particularly relates to an anti-rust device for inner and outer chain plates of a chain. Background Art
[0002] The inner and outer chain plates of the chain are punched out by punching machines and presses. When the manufacturers of the inner and outer chain plates sell them to chain manufacturers, the inner and outer chain plates of the chain will rust. Therefore, after purchasing the inner and outer chain plate materials, the chain manufacturers need to perform rust-proof treatment on the inner and outer chain plates.
[0003] The traditional anti-rust method is to lift the bagged inner and outer chain plates by manual handling or lifting equipment, and then pour them into an anti-rust tank filled with anti-rust liquid (industrial sodium nitrite plus water). After the anti-rust is completed, the inner and outer chain plates of the chain are taken out of the anti-rust tank for the next process. The production efficiency is low and it is time-consuming and labor-intensive. Utility Model Content
[0004] The utility model aims to provide an anti-rust device for inner and outer chain plates of a chain, so as to solve the problems of low production efficiency, time-consuming and labor-intensive existing anti-rust process for inner and outer chain plates.
[0005] The specific technical solutions are as follows:
[0006] A rust prevention device for inner and outer chain plates of a chain, comprising:
[0007] The silo is equipped with a discharge port and is used to store the inner and outer chain plates of the chain;
[0008] Vibrating conveyor, the conveying track of the vibrating conveyor is located below the discharge port to receive the inner and outer chain plates conveyed by the silo;
[0009] The anti-rust pool is arranged downstream of the conveying track of the vibrating conveyor, and is used to place the anti-rust liquid and the anti-rust container;
[0010] The rust-proof container is used to receive the inner and outer chain plates of the chain conveyed by the vibrating conveyor. The rust-proof container is provided with a liquid through hole, and the liquid through hole passes through the rust-proof container;
[0011] The dehydration mechanism can dehydrate the rust-proof container.
[0012] Preferably, the silo is supported above the vibrating conveyor by a bracket.
[0013] Preferably, the vibrating conveyor is installed on the bracket, and the conveying track of the vibrating conveyor is connected to the discharge port of the silo.
[0014] Preferably, the end of the conveying track of the vibrating conveyor away from the anti-rust pool is closed, and the end of the conveying track of the vibrating conveyor close to the anti-rust pool is hinged with an opening and closing door.
[0015] Preferably, anti-drop plates are provided on both sides of the opening and closing door, and the anti-drop plates are perpendicular to the opening and closing door.
[0016] Preferably, a heating component is provided in the anti-rust pool, and the heating component is used to heat the anti-rust liquid in the anti-rust pool.
[0017] Preferably, the rust-proof container comprises a mesh cage body and a frame, a hanging ring is provided on the top of the frame, and the mesh cage body is fixed in the frame.
[0018] Preferably, the dehydration mechanism includes a shell, a rotating drum, a rotating shaft and a driving motor. The driving motor drives the rotating shaft to rotate through a belt assembly. The rotating shaft is rotatably connected to the shell. The rotating drum is fixedly connected to the rotating shaft. The rotating drum rotates relative to the shell. The rotating drum is used to place the rust-proof container.
[0019] Compared with the existing technology, the utility model has the following beneficial effects:
[0020] The utility model discloses an anti-rust device for inner and outer chain plates of a chain with high anti-rust efficiency. A silo is utilized in conjunction with a vibrating conveyor to realize automatic conveying of the inner and outer chain plates into an anti-rust pool. The anti-rust pool cooperates with an anti-rust container to realize the anti-rust process of the inner and outer chain plates. After the anti-rust process is completed, the anti-rust container only needs to be lifted and transported to a dehydration mechanism for dehydration, and there is no need to waste time in scooping up the inner and outer chain plates from the anti-rust pool. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. In all drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn according to the actual scale.
[0022] Figure 1 The present invention is a three-dimensional diagram of a rust prevention device for inner and outer chain plates of a chain.
[0023] Figure 2 This is a three-dimensional diagram of an anti-rust device for inner and outer chain plates of a chain after removing the silo and vibrating conveyor.
[0024] Figure 3 Assembly drawing of silo and vibrating conveyor.
[0025] Among them, 1 is a silo, 2 is a bracket, 3 is a vibrating conveyor, 4 is an opening and closing door, 5 is an anti-drop plate, 6 is an anti-rust pool, 61 is a heating component, 7 is an anti-rust container, 71 is a frame, 72 is a grid cage, 73 is a lifting ring, and 8 is a dehydration mechanism. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] In the description of the present invention, it should be noted that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "top", "bottom", "top surface", "bottom surface", "inside", "outside", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0028] In the description of the present utility model, "several" means one or more, "more" means more than two, "greater than", "less than", "exceed" etc. are understood to exclude the number itself, and "above", "below", "within" etc. are understood to include the number itself. If the terms "first", "second", "third" are described, they are only used for the purpose of description and distinguishing technical features, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.
[0029] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", and "set" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal connection of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. The following is a description of the embodiments of the present invention based on its overall structure.
[0030] like Figure 1-3 As shown, this embodiment provides an anti-rust device for inner and outer chain plates of a chain, comprising:
[0031] Silo 1, which is provided with a discharge port, and is used to store the inner and outer chain plates of the chain;
[0032] A vibrating conveyor 3, the conveying track of the vibrating conveyor 3 is located below the discharge port to receive the inner and outer chain plates conveyed by the silo 1;
[0033] The rust-proof pool 6 is arranged downstream of the conveying track of the vibrating conveyor 3, and is used to place the rust-proof liquid and the rust-proof container 7;
[0034] The rust-proof container 7 is used to receive the inner and outer chain plates of the chain conveyed by the vibrating conveyor 3. The rust-proof container 7 is provided with a liquid through hole, and the liquid through hole passes through the rust-proof container 7;
[0035] The dehydration mechanism 8 can dehydrate the rust-proof container 7 .
[0036] The silo 1 is supported above the vibrating conveyor 3 by a bracket 2 .
[0037] The vibrating conveyor 3 is installed on the bracket 2 , and the conveying track of the vibrating conveyor 3 is butted against the discharge port of the silo 1 .
[0038] The end of the conveying track of the vibrating conveyor 3 away from the anti-rust pool 6 is closed, and the end of the conveying track of the vibrating conveyor 3 close to the anti-rust pool 6 is hinged with an opening and closing door 4. Specifically, the opening and closing door 4 is hinged by a hinge shaft; the working principle of the vibrating conveyor 3 is to act on the conveying trough body through the exciting force generated by the exciter, so that the trough body performs directional forced vibration under the constraint of the main vibration spring. When the trough body vibrates forward, the friction between the material and the trough body transfers the kinetic energy to the material, so that the material accelerates the movement. At this time, the movement direction of the material is the same as the vibration direction of the trough body. When the trough body vibrates backward, the material will continue to move forward due to inertia, and the trough body will move backward from under the material. This cycle is repeated to realize the transportation of materials. The vibrating conveyor 3 can be divided into multiple types according to different classification standards: it can be divided into mechanical, electromagnetic and inertial types. The mechanical type can be divided into elastic connecting rod type and inertial type.
[0039] Mechanical type: It consists of an eccentric shaft, a connecting rod, a spring at the end of the connecting rod and a material trough. The rotation of the eccentric shaft causes the end of the connecting rod to reciprocate, which stimulates the material trough to vibrate in a directional manner.
[0040] Electromagnetic type: It consists of an iron core, a coil, an armature and a material trough. When the rectified current passes through the coil, a periodically changing electromagnetic attraction is generated, which causes the material trough to vibrate.
[0041] Inertia type: It consists of an eccentric block, a main shaft, a material trough, etc. The centrifugal inertia force generated by the rotation of the eccentric block excites the material trough to vibrate.
[0042] The vibration conveyor 3 of this embodiment is an electromagnetic vibration conveyor 3.
[0043] Anti-drop plates 5 are provided on both sides of the opening and closing door 4 , and the anti-drop plates 5 are perpendicular to the opening and closing door 4 .
[0044] A heating assembly 61 is provided in the anti-rust pool 6, and the heating assembly 61 is used to heat the anti-rust liquid in the anti-rust pool 6. The heating assembly 61 is an existing electric heating pipe, and by turning on the power supply, the electric heating pipe of the heating assembly 61 heats the anti-rust liquid.
[0045] The rust-proof container 7 includes a mesh cage 72 and a frame 71. A hanging ring 73 is provided on the top of the frame 71. The mesh cage 72 is fixed in the frame 71. Specifically, an opening is provided at the bottom of the mesh cage 72. The opening is hinged with an opening and closing door 4. The opening and closing door 4 is hinged with the opening through a hinge. The opening and closing door 4 is buckled with the mesh cage 72 through a buckle. The mesh cage 72 and the opening and closing door 4 are both made of stainless steel mesh. The mesh holes of the mesh cage 72 and the opening and closing door 4 have a smaller aperture than the length and width of the inner chain plate. The mesh holes of the mesh cage 72 and the opening and closing door 4 have a smaller aperture than the length and width of the outer chain plate. Therefore, the inner chain plate and the outer chain plate in the rust-proof container 7 cannot fall out of the mesh cage 72. Therefore, after the rust-proof container 7 receives the inner chain plate and the outer chain plate transported by the vibrating conveyor 3, the rust-proof container 7 is placed in the rust-proof pool 6, and the rust-proof liquid in the rust-proof pool 6 can enter the rust-proof container 7. After the rust-proof container 7 is lifted out of the rust-proof pool 6, most of the rust-proof liquid is discharged from the rust-proof container 7, and the remaining part is thrown out through the dehydration mechanism 8; the frame 71 and the grid cage body 72 are both cylindrical structures, the frame 71 is formed by welding multiple stainless steel plates, and the grid cage body 72 is fixed in the frame 71 by welding.
[0046] The dehydration mechanism 8 includes a shell, a drum, a shaft and a driving motor. The driving motor drives the shaft to rotate through a belt assembly. The shaft is connected to the shell in rotation. The drum is fixedly connected to the shaft. The drum rotates relative to the shell. The drum is used to place the antirust container 7. Specifically, the shell and the drum are both cylindrical structures. The shell is fixed on the ground and is located on one side of the antirust pool 6. The bottom end of the shaft is arranged at the bottom end of the shell through a bearing. The shaft is sleeved with a pulley of the belt assembly. The top end of the shaft is fixedly connected with the drum. The driving motor is fixedly installed on the outside of the shell. The output shaft of the driving motor is sleeved with a pulley of the belt assembly. The two pulleys are connected and driven by belts. The driving motor is connected to the power supply through a plug, and the driving motor is started. The pulley rotates to drive the belt to rotate, and the belt drives another pulley to rotate. The pulley rotates to drive the shaft to rotate. The shaft rotates to drive the drum to rotate. When the antirust container 7 is placed in the drum, the antirust container 7 rotates with the drum. The dehydration process is mainly based on the principle of centrifugal force. When the rust-proof container 7 rotates at high speed, the water in the inner and outer chain plates will be thrown onto the drum, and the drum is provided with drainage holes to discharge to the shell, and the shell is provided with drainage holes to discharge to the external sewage collection bucket. This process utilizes the centrifugal force in physics, that is, the outward inertial force generated by an object when it rotates at high speed, to separate the water from the inner and outer chain plates.
[0047] Usage process: first pour the inner and outer chain plates of the chain into the silo 1, start the vibrating conveyor 3, open the opening and closing door 4 of the vibrating conveyor 3, and the vibrating conveyor 3 conveys the inner and outer chain plates to the rust-proof container 7 placed in the rust-proof pool 6. The rust-proof container 7 restricts the inner and outer chain plates inside it, and the rust-proof liquid in the rust-proof pool 6 enters the rust-proof container 7. Turn on the heating component 61 to heat the rust-proof liquid in the rust-proof pool 6 for two hours, then turn off the heating component 61, turn on the lifting equipment (gantry crane) to lift the rust-proof container 7 and transport it to the dehydration mechanism 8, turn on the dehydration mechanism 8 for dehydration, and the rust-proof treatment process of the inner and outer chain plates of the chain is completed after the dehydration is completed.
[0048] The foregoing descriptions of specific exemplary embodiments of the present invention are for the purpose of explanation and illustration. These descriptions are not intended to limit the present invention to the precise form disclosed, and it is obvious that many changes and variations can be made based on the above teachings. Although an embodiment of the present invention has been shown and described, this specific embodiment is merely an explanation of the present invention and is not a limitation of the present invention. The specific features, structures, materials or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. The purpose of selecting and describing the exemplary embodiments is to explain the specific principles of the present invention and its practical application, so that those skilled in the art can make modifications, substitutions, variations and various selections and changes to the embodiments without creative contribution as needed after reading this specification without departing from the principles and purpose of the present invention, but they are protected by patent law as long as they are within the scope of the claims of the present invention.
Claims
1. A rust prevention device for inner and outer chain plates of a chain, characterized in that: include: The silo is equipped with a discharge port and is used to store the inner and outer chain plates of the chain; Vibrating conveyor, the conveying track of the vibrating conveyor is located below the discharge port to receive the inner and outer chain plates conveyed by the silo; The anti-rust pool is arranged downstream of the conveying track of the vibrating conveyor, and is used to place the anti-rust liquid and the anti-rust container; The rust-proof container is used to receive the inner and outer chain plates of the chain conveyed by the vibrating conveyor. The rust-proof container is provided with a liquid through hole, and the liquid through hole passes through the rust-proof container; The dehydration mechanism can dehydrate the rust-proof container.
2. The rust prevention device for inner and outer chain plates of a chain according to claim 1, characterized in that: The silo is supported above the vibrating conveyor by a bracket.
3. The rust prevention device for inner and outer chain plates of a chain according to claim 2, characterized in that: The vibrating conveyor is installed on the bracket, and the conveying track of the vibrating conveyor is connected with the discharge port of the silo.
4. The rust prevention device for inner and outer chain plates of a chain according to claim 1, characterized in that: One end of the conveying track of the vibrating conveyor away from the anti-rust pool is closed, and one end of the conveying track of the vibrating conveyor close to the anti-rust pool is hinged with an opening and closing door.
5. The rust prevention device for inner and outer chain plates of a chain according to claim 4, characterized in that: Anti-drop plates are arranged on both sides of the opening and closing door, and the anti-drop plates are perpendicular to the opening and closing door.
6. The rust prevention device for inner and outer chain plates of a chain according to claim 1, characterized in that: A heating component is arranged in the anti-rust pool, and the heating component is used for heating the anti-rust liquid in the anti-rust pool.
7. The rust prevention device for inner and outer chain plates of a chain according to claim 1, characterized in that: The rust-proof container comprises a grid cage body and a frame. A lifting ring is arranged on the top of the frame, and the grid cage body is fixed in the frame.
8. The rust prevention device for inner and outer chain plates of a chain according to claim 1, characterized in that: The dehydration mechanism includes a shell, a drum, a shaft and a driving motor. The driving motor drives the shaft to rotate through a belt assembly. The shaft is rotatably connected to the shell. The drum is fixedly connected to the shaft. The drum rotates relative to the shell. The drum is used to place the rust-proof container.