Internal mixer for processing environment-friendly polyvinyl chloride film
By installing the feed box at the discharge port of the mixer and using a motor-driven flipped push plate and push block system, the problem of slow rubber bonding and flow speed in the mixer is solved, and the fast and smooth flow of rubber and the efficient operation of the mixer is achieved.
Patent Information
- Application Number
- CN202323412657.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-14
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2033-12-14
AI Technical Summary
After a long run of the mixer, the rubber is easily bonded to the unloading structure, resulting in an increase in resistance during the unloading process. The rubber flows slowly in the unloading pipeline, which is easy to block, affecting the smooth flow of the rubber.
An environmentally friendly polyvinyl chloride film processing mixer is designed. By installing a feed box at the discharge port and using a motor to drive the rotating round rod and the flipped push plate to flip, the rubber is quickly sent into the feeding aisle, and the screw motor and electric telescopic rod are used to push the pushing block, so that the material is quickly sent to the hopper to avoid the accumulation and adhesion of rubber materials.
It effectively avoids the bonding and blockage of rubber on the unloading structure, improves the flow speed and smoothness of rubber, and ensures the efficient operation of the mixer.
Smart Images

Figure CN222844466U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of internal mixer manufacturing, in particular to an environmentally friendly internal mixer for processing polyvinyl chloride film. Background Art
[0002] Internal mixer is a kind of mechanical equipment used in rubber industry. It is widely used in rubber industry. It can effectively mix and process rubber materials and improve the quality and performance of rubber, such as strength, wear resistance, cold resistance, etc. At the same time, internal mixer can also control the molding and vulcanization process of rubber to meet specific product requirements. By controlling the processing conditions and the speed of the roller, the internal mixer can adjust and change the physical and chemical properties of rubber. It is often used in the production of rubber products such as tires, rubber tubes, rubber seals and other processing and manufacturing fields.
[0003] Common internal mixers usually rely on gravity and the push of subsequent materials to make the materials sent out of the internal mixer flow into the receiving hopper. After the internal mixer has been running for a long time, the rubber will stick to the discharge structure, resulting in increased resistance to the advancement of subsequent materials during the discharge process. In addition, without the application of external force, the flow rate of rubber in the discharge pipe of the internal mixer is also slow, which can easily cause the rubber to be blocked in the discharge pipe and affect the smooth flow of the rubber. Utility Model Content
[0004] The utility model aims to provide an environmentally friendly internal mixer for processing polyvinyl chloride film in order to solve the problems that the common internal mixer rubber is adhered to the discharge structure, the flow speed of the rubber in the discharge pipe is slow and it is easy to cause the rubber to be blocked in the discharge pipe.
[0005] The utility model achieves the above-mentioned purpose through the following technical scheme: it includes an internal mixing box, a temperature controller is provided on the top of one end of the internal mixing box, the temperature controller is connected to the internal mixing box by screws, a feed port is provided on one side of the temperature controller, a driver is provided on the other side of the temperature controller, a discharge port is provided at the bottom of the internal mixing box, the discharge port includes a feed screen, a feed box is provided below the feed screen, a feeding aisle is provided on the side of the feed box, mounting parts are provided on both sides of the discharge port, and the mounting parts are connected to the internal mixing box by welding.
[0006] Furthermore, the feed port includes a feeding box, a feeding protection shell is provided above the feeding box, four arc-shaped brackets are provided on the feeding box, a truncated cone fixing block is provided above the arc-shaped bracket, the truncated cone fixing block is connected to the arc-shaped bracket by welding, and a feeding through hole is provided below the arc-shaped bracket.
[0007] Furthermore, the material screen includes an annular shell, the annular shell is connected to the mixing box by screws, and a metal mesh is fixedly provided on the inner side of the annular shell.
[0008] Furthermore, the feed box includes an annular mounting shell, which is connected to the feeding passage by welding, a sealing plate is provided under the annular mounting shell, and the sealing plate is connected to the annular mounting shell by screws, a rotating round rod is provided on the inner side of the annular mounting shell, a flip pushing plate is fixedly provided on the side of the rotating round rod, a limiting circular plate is provided above the rotating round rod, a plurality of connecting round rods are provided between the limiting circular plate and the annular mounting shell, the connecting round rods are all connected to the limiting circular plate and the annular mounting shell by welding, a square feeding hole is provided at the connection between the inner side wall of the annular mounting shell and the feeding passage, and two limiting blocks are fixedly provided on both sides of the square feeding hole.
[0009] Furthermore, a motor is provided below the sealing plate, the output end of the motor is connected to the rotating round rod by insertion, the motor is connected to the sealing plate by screws, and the limiting circular plate is connected to the rotating round rod by a rotating shaft.
[0010] Furthermore, the feeding passage includes a feeding shell, the feeding shell is connected to the annular mounting shell by welding, two square grooves are provided on the upper part of the feeding shell, a pushing block is provided on the inner side of the feeding shell, a displacement device is provided above the feeding shell, fixed mounting blocks are provided at both ends of the square groove, and the fixed mounting blocks are connected to the feeding shell by welding.
[0011] Furthermore, the displacement device includes a screw motor, a screw rod is provided through the inside of the screw motor, both ends of the screw rod are connected to the two fixed mounting blocks by screws, square mounting plates are provided on both sides of the screw motor, and the square mounting plates are connected to the screw motor by screws.
[0012] Furthermore, an electric telescopic rod is provided above the two square mounting plates, the two electric telescopic rods are connected to the square mounting plates by screws, and the output ends of the two electric telescopic rods are connected to the pusher block by screws.
[0013] Beneficial effects: The utility model has reasonable design and has the following beneficial effects:
[0014] In the scheme of the utility model, a feed box is installed at the discharge port, and a motor is used to drive the rotating round rod and the flip push plate to flip. The push plate is flipped under a preset program and a flipping process is repeated to quickly feed the rubber fallen into the feed box into the feeding passage. The push block in the feeding passage is driven by the screw motor and pushed outward along the direction of the screw to the receiving hopper. After reaching the end, the electric telescopic rod lifts the push block and then the screw motor brings it back to the starting point. After repeated operations, the material sent out of the mixing box can be quickly fed to the receiving hopper to avoid the rubber material accumulating at the discharge port to form adhesion and blockage. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the structure of the utility model;
[0016] Figure 2 This is a schematic diagram of the discharge port structure of the utility model;
[0017] Figure 3 This is an exploded diagram of the discharge port structure of the utility model;
[0018] Figure 4 This is a schematic diagram of the local structure of the feeding aisle of the utility model;
[0019] Figure 5 It is a schematic diagram of the local structure of the feed port of the utility model.
[0020] In the figure: 1-mixing box, 2-temperature controller, 3-feeding port, 4-driver, 5-discharging port, 6-mounting part;
[0021] 31-feeding box, 32-feeding protective shell, 33-arc bracket, 34-truncated cone fixing block, 35-feeding hole, 51-feeding screen, 52-feeding box, 53-feeding passage;
[0022] 511-annular housing, 512-metal mesh, 521-annular mounting shell, 522-sealing plate, 523-rotating round rod, 524-turning push plate, 525-limiting round plate, 526-connecting round rod, 527-square feeding hole, 528-limiting block, 529-motor, 531-feeding housing, 532-square slot, 533-pushing block, 534-displacement device, 535-fixed mounting block;
[0023] 5341-screw motor, 5342-screw, 5343-square mounting plate, 5344-electric telescopic rod. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0025] Combination Figures 1 to 5 An environmentally friendly internal mixer for processing polyvinyl chloride film is shown, comprising an internal mixer box 1, a temperature controller 2 is provided at the top of one end of the internal mixer box 1, the temperature controller 2 is connected to the internal mixer box 1 by screws, a feed port 3 is provided on one side of the temperature controller 2, a driver 4 is provided on the other side of the temperature controller 2, a discharge port 5 is provided at the bottom of the internal mixer box 1, the discharge port 5 comprises a screen 51, a feed box 52 is provided below the screen 51, a feeding aisle 53 is provided on the side of the feed box 52, mounting parts 6 are provided on both sides of the discharge port 5, and the mounting parts 6 are connected to the internal mixer box 1 by welding.
[0026] The feed port 3 includes a feed box 31, a feed protection shell 32 is provided above the feed box 31, four arc-shaped brackets 33 are provided on the feed box 31, a truncated cone fixing block 34 is provided above the arc-shaped bracket 33, the truncated cone fixing block 34 is connected to the arc-shaped bracket 33 by welding, a feed through hole 35 is provided below the arc-shaped bracket 33, and the feed protection shell 32 is formed to protect the material from overflowing during the feeding process;
[0027] The material screen 51 includes an annular shell 511, which is connected to the mixing box 1 by screws. A metal mesh 512 is fixed inside the annular shell 511. The metal mesh 512 has a good screening effect and can effectively filter out larger particles of materials, preventing oversized materials from entering the feeding box 52, thereby ensuring the quality and stability of the product.
[0028] The feeding box 52 includes an annular mounting shell 521, which is connected to the feeding passage 53 by welding. A sealing plate 522 is provided below the annular mounting shell 521, and the sealing plate 522 is connected to the annular mounting shell 521 by screws. A rotating round rod 523 is provided inside the annular mounting shell 521, and a flip push plate 524 is fixedly provided on the side of the rotating round rod 523. A limiting round plate 525 is provided above the rotating round rod 523, and a plurality of connecting round rods 526 are provided between the limiting round plate 525 and the annular mounting shell 521. The connecting round rods 526, the limiting round plate 525 and the annular mounting shell 521 are all connected by welding. A square feeding hole 526 is provided at the connection between the inner wall of the annular mounting shell 521 and the feeding passage 53. 27. Two limit blocks 528 are fixedly arranged on both sides of the square feeding hole 527. The sealing plate 522 plays a sealing role to prevent the material from overflowing. A flip push plate 524 is fixedly arranged on the side of the rotating round rod 523 to push the material toward the direction of the discharge port 5. A limit circular plate 525 is arranged above the rotating round rod 523. The limit circular plate 525 is connected and welded to the annular mounting shell 521 through a plurality of connecting round rods 526, which provide support and stability for the rotating round rod 523. A square feeding hole 527 is arranged at the connection between the inner side wall of the annular mounting shell 521 and the feeding aisle 53 to transfer the material from the feeding box 52 to the feeding aisle 53. The two limit blocks 528 are used to limit the travel of the flip push plate 522.
[0029] A motor 529 is provided below the sealing plate 522. The output end of the motor 529 is connected to the rotating rod 523 by insertion. The motor 529 is connected to the sealing plate 522 by screws. The limiting circular plate 525 is connected to the rotating rod 523 by a rotating shaft. The motor 529 drives the rotating rod 523 and the flip push plate 522 to push the material falling into the feed box 52 to the feeding aisle 53.
[0030] The feeding passage 53 includes a feeding shell 531, which is connected to the annular mounting shell 521 by welding. Two square grooves 532 are provided on the upper part of the feeding shell 531. A pushing block 533 is provided on the inner side of the feeding shell 531. A displacement device 534 is provided above the feeding shell 531. Fixed mounting blocks 535 are provided at both ends of the square grooves 532. The fixed mounting blocks 535 are connected to the feeding shell 531 by welding. The pushing block 533 moves in the feeding shell 531 under the drive of the displacement device 534 to push the material to the outside.
[0031] The displacement device 534 includes a screw motor 5341, a screw rod 5342 is provided inside the screw motor 5341, and both ends of the screw rod 5342 are connected to two fixed mounting blocks 535 by screws. Square mounting plates 5343 are provided on both sides of the screw motor 5341, and the square mounting plates 5343 are connected to the screw motor 5341 by screws. The screw motor 5341 moves horizontally on the screw rod 5342 to control the moving direction and moving stroke of the pusher block 533;
[0032] Electric telescopic rods 5344 are provided above the two square mounting plates 5343. The two electric telescopic rods 5344 are connected to the square mounting plates 5343 by screws. The output ends of the two electric telescopic rods 5344 are connected to the pushing block 533 by screws. The electric telescopic rods 5344 are started to lift the pushing block 533 upward after the pushing block 533 reaches the end of the stroke. After the screw motor 5341 sends the pushing block 533 back to its original position, the electric telescopic rods 5344 put down the pushing block 533.
[0033] Working principle: When the utility model is in use, the masterbatch raw material is sent to the feed port through a plastic tube, and the truncated cone fixed block diverges to the surroundings and falls into the feeding through hole from the gap of the arc-shaped bracket into the internal mixing box. The processed material passes through the screen and enters the feed box. The motor drives the rotating round rod and the flip push plate to flip. The flip push plate is flipped under the preset program to repeat the same flipping process, and the rubber fallen into the feed box is quickly fed into the feeding aisle. The push block in the feed channel is driven by the screw motor to push the material outward along the screw to the receiving hopper. After reaching the end, the electric telescopic rod lifts the push block and then the screw motor brings it back to the starting point. After repeated operations, the material sent out of the internal mixing box can be quickly fed to the receiving hopper.
[0034] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
[0035] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. An environmentally friendly internal mixer for processing polyvinyl chloride film, comprising an internal mixer box (1), characterized in that: A temperature controller (2) is provided at the top of one end of the internal mixing box (1), and the temperature controller (2) is connected to the internal mixing box (1) by screws. A feed port (3) is provided on one side of the temperature controller (2), and a driver (4) is provided on the other side of the temperature controller (2). A discharge port (5) is provided at the bottom of the internal mixing box (1), and the discharge port (5) includes a material screen (51). A feed box (52) is provided below the material screen (51), and a feed passage (53) is provided on the side of the feed box (52). Mounting parts (6) are provided on both sides of the discharge port (5), and the mounting parts (6) are connected to the internal mixing box (1) by welding.
2. The environmentally friendly internal mixer for processing polyvinyl chloride film according to claim 1, characterized in that: The feed port (3) comprises a feed box (31), a feed protection shell (32) is provided above the feed box (31), four arc-shaped brackets (33) are provided on the feed box (31), a truncated cone fixing block (34) is provided above the arc-shaped bracket (33), the truncated cone fixing block (34) is connected to the arc-shaped bracket (33) by welding, and a feeding through hole (35) is provided below the arc-shaped bracket (33).
3. The environmentally friendly internal mixer for processing polyvinyl chloride film according to claim 2, characterized in that: The material screen (51) comprises an annular shell (511), the annular shell (511) being connected to the mixing box (1) via screws, and a metal mesh (512) being fixedly provided on the inner side of the annular shell (511).
4. The environmentally friendly internal mixer for processing polyvinyl chloride film according to claim 3, characterized in that: The feed box (52) comprises an annular mounting shell (521), the annular mounting shell (521) is connected to the feeding passage (53) by welding, a sealing plate (522) is provided below the annular mounting shell (521), the sealing plate (522) is connected to the annular mounting shell (521) by screws, a rotating round rod (523) is provided inside the annular mounting shell (521), a flip push plate (524) is fixedly provided on the side of the rotating round rod (523), and the rotating round rod (52 3) A limiting circular plate (525) is provided on the top, and a plurality of connecting round rods (526) are provided between the limiting circular plate (525) and the annular mounting shell (521), and the connecting round rods (526) are connected to the limiting circular plate (525) and the annular mounting shell (521) by welding, and a square feeding hole (527) is provided at the connection between the inner side wall of the annular mounting shell (521) and the feeding passage (53), and two limiting blocks (528) are fixedly provided on both sides of the square feeding hole (527).
5. The environmentally friendly internal mixer for processing polyvinyl chloride film according to claim 4, characterized in that: A motor (529) is provided below the sealing plate (522); an output end of the motor (529) is connected to the rotating round rod (523) by insertion; the motor (529) is connected to the sealing plate (522) by screws; and the limiting circular plate (525) is connected to the rotating round rod (523) by a rotating shaft.
6. The environmentally friendly internal mixer for processing polyvinyl chloride film according to claim 5, characterized in that: The feeding passage (53) comprises a feeding shell (531), the feeding shell (531) is connected to the annular mounting shell (521) by welding, two square grooves (532) are provided on the upper part of the feeding shell (531), a pushing block (533) is provided on the inner side of the feeding shell (531), a displacement device (534) is provided above the feeding shell (531), fixed mounting blocks (535) are provided at both ends of the square groove (532), and the fixed mounting blocks (535) are connected to the feeding shell (531) by welding.
7. The environmentally friendly internal mixer for processing polyvinyl chloride film according to claim 6, characterized in that: The displacement device (534) comprises a screw motor (5341), a screw rod (5342) is provided on the inner side of the screw motor (5341), two ends of the screw rod (5342) are connected to the two fixed mounting blocks (535) by means of screws, square mounting plates (5343) are provided on both sides of the screw motor (5341), and the square mounting plates (5343) are connected to the screw motor (5341) by means of screws.
8. The environmentally friendly internal mixer for processing polyvinyl chloride film according to claim 7, characterized in that: An electric telescopic rod (5344) is provided above the two square mounting plates (5343); the two electric telescopic rods (5344) are connected to the square mounting plates (5343) by screws; and the output ends of the two electric telescopic rods (5344) are connected to the pusher block (533) by screws.