Material taking device capable of being adjusted in multiple directions
By designing a multi-directional adjustment material pickup device, using the combination of lifting mechanism, positioning mechanism, material picking mechanism and adjustment mechanism, the problem of difficulty in adjusting the material pickup device in the prior art is solved, and a more efficient material pickup of plastic molds is achieved.
Patent Information
- Application Number
- CN202421814065.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-30
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2034-07-30
AI Technical Summary
The existing material extraction device is difficult to adjust according to the different specifications of the plastic mold and the angle of the plastic surface, resulting in a reduced material extraction speed and affecting the material extraction efficiency of the plastic mold.
A multi-directional adjustment material picking device is designed, including a lifting mechanism, a positioning mechanism, a material picking mechanism and an adjustment mechanism. Through the coordinated work of hydraulic lifting components, positioning motors, driven gears and vacuum suction cups, multi-directional adjustment of the material picking ply is achieved to adapt to plastic surfaces at different angles.
The material removal speed and efficiency of the material removal device are improved, and the plastic can be removed from the plastic mold faster and more stable, improving the overall material removal effect.
Smart Images

Figure CN222844681U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of plastic moulds, in particular to a material taking device which can be adjusted in multiple directions. Background Art
[0002] Plastic molds are tools used in the plastic processing industry to match plastic molding machines and give plastic products a complete configuration and precise size. Due to the wide variety of plastics and processing methods, the structures of plastic molding machines and plastic products vary in complexity, and the types and structures of plastic molds are also diverse.
[0003] After the plastic mold is used, the plastic inside it needs to be removed. Usually, the plastic mold is peeled off manually one by one. After the internal plastic is exposed, the internal plastic can be taken out.
[0004] In the process of realizing the utility model, the inventors found that the prior art had the following problems: 1. In the process of using a material picking device to pick up materials from a plastic mold, due to the different specifications of the plastic mold, the plastic surface molded inside the plastic mold often has a certain angle, resulting in the material picking device being unable to adjust the angle according to the style of the plastic well during the material picking process, resulting in a reduction in the material picking speed of the material picking device, thereby affecting the material picking efficiency of the plastic mold; 2. The material picking device mostly uses a single clamping method to pick up materials during the material picking process, resulting in poor material picking effect on the plastic mold, thereby affecting the material picking effect of the plastic mold. Utility Model Content
[0005] The purpose of the utility model is to provide a multi-directionally adjustable material taking device to solve the problem that the specifications of the plastic molds mentioned in the above background technology are different, the plastic surface formed by injection molding often has a certain angle, the material taking device cannot be well adjusted according to the material taking needs, and at the same time, the material taking device mostly adopts a single clamping method to take materials, resulting in poor material taking effect, which in turn affects the material taking effect of the plastic mold. To achieve the above purpose, the utility model provides the following technical solutions: the multi-directionally adjustable material taking device includes a lifting mechanism, a positioning mechanism is installed at one end of the lifting mechanism, a material taking mechanism is installed inside the positioning mechanism, and an adjustment mechanism is installed inside the material taking mechanism.
[0006] The lifting mechanism comprises a hydraulic lifting assembly, a fixing rod is installed on the top of the hydraulic lifting assembly, one end of the fixing rod is drivingly connected to a fixing motor, and the fixing motor is installed on one side of a fixing seat.
[0007] The positioning mechanism includes a positioning frame, a positioning motor is installed on one side of the positioning frame, one end of the positioning motor is driven and connected to a positioning gear, limiting grooves are passed through both sides of the positioning frame, a sensor is installed at the bottom of the positioning frame, a vacuum pump is installed on one side of the positioning frame, and an exhaust pipe is plugged into the bottom of the vacuum pump.
[0008] The material picking mechanism includes a material picking rod, one end of which is equipped with a driven gear, limit rods are welded on both sides of the material picking rod, and the other end of the material picking rod is welded with a connecting seat, one end of the connecting seat is rotatably connected to one end of a material picking splint, one side of the material picking splint is glued with a wear-resistant pad, and a vacuum suction cup is installed in the center of the material picking splint.
[0009] The adjustment mechanism comprises an adjustment seat, an adjustment slot is penetrated inside the adjustment seat, an adjustment block is slidably connected inside the adjustment slot, and the adjustment block is rotationally connected to one end of the electric telescopic assembly.
[0010] Further preferably, the fixing seat is installed on the top of the positioning frame, and the fixing rod is an arc-shaped rod structure, and the fixing rod is connected to one end of the fixing motor through driving to form a rotating connection structure with the inside of the fixing seat.
[0011] Further preferably, the positioning frame is a U-shaped cross-section plate structure, and the positioning gear is driven by one end of the positioning motor to form a rotating connection structure with the inner wall of the positioning frame, and a driven gear is meshed below the positioning gear. At the same time, the driven gear is installed on one end of the material picking rod to form a rotating connection structure with the interior of the positioning frame.
[0012] Further preferably, there are two material taking mechanisms, and the two driven gears are transversely meshed with each other, and the limiting groove is an arc structure, and the limiting rod and the inside of the limiting groove form a sliding connection structure.
[0013] Further preferably, one end of the vacuum suction cup and one end of the exhaust pipe form a plug-in connection structure, and the other end of the vacuum suction cup fits with the outer wall of the wear-resistant pad by passing through the center of the material-retrieving clamping plate.
[0014] Further preferably, the electric telescopic assembly is installed at the center of the material picking rod, and when the electric telescopic assembly is at the maximum telescopic distance, the adjustment block is located at the top of the adjustment slot.
[0015] Further preferably, the sensor is electrically connected to the hydraulic lifting assembly, the fixed motor, the positioning motor, the vacuum pump and the electric telescopic assembly respectively.
[0016] Compared with the prior art, the utility model has the following beneficial effects:
[0017] In the utility model, multiple groups of components are arranged inside the material taking device to adjust the position of the material taking clamping plate, so as to facilitate adjusting the angle according to the style of the plastic, take the plastic in the plastic mold, ensure the material taking speed of the material taking device during the material taking process, and thus improve the material taking efficiency in the plastic mold.
[0018] In the utility model, the material taking clamping plate of the material taking device is used to take the plastic by clamping the inner wall of the plastic from the inside to the outside, and the vacuum suction cup inside the material taking clamping plate is used to further suck the plastic. The plastic is taken out of the plastic mold by cooperating with each other in a variety of ways, thereby improving the material taking effect on the plastic mold. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a schematic diagram of the front view structure of the utility model;
[0020] Figure 2 This is a schematic diagram of the explosion structure of the lifting mechanism of the utility model;
[0021] Figure 3 This is an exploded and enlarged structural diagram of the positioning mechanism of the utility model;
[0022] Figure 4 This is a schematic diagram of the enlarged structure of the internal positioning frame of the utility model;
[0023] Figure 5 This is a schematic diagram of the exploded and enlarged structure of the material taking mechanism of the utility model;
[0024] Figure 6 It is a schematic diagram of the explosion-enlarged structure of the regulating mechanism of the utility model.
[0025] In the figure: 1. lifting mechanism; 101. hydraulic lifting assembly; 102. fixing rod; 103. fixing motor; 104. fixing seat; 2. positioning mechanism; 201. positioning frame; 202. positioning motor; 203. positioning gear; 204. limiting groove; 205. sensor; 206. vacuum pump; 207. exhaust pipe; 3. material picking mechanism; 301. material picking rod; 302. driven gear; 303. limiting rod; 304. connecting seat; 305. material picking splint; 306. wear-resistant pad; 307. vacuum suction cup; 4. adjusting mechanism; 401. adjusting seat; 402. adjusting groove; 403. adjusting block; 404. electric telescopic assembly. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technical personnel in this field without creative work are within the scope of protection of the utility model.
[0027] See also Figures 1 to 6 The utility model provides a technical solution: a multi-directionally adjustable material taking device, including a lifting mechanism 1, a positioning mechanism 2 is installed at one end of the lifting mechanism 1, a material taking mechanism 3 is installed inside the positioning mechanism 2, and an adjusting mechanism 4 is installed inside the material taking mechanism 3.
[0028] The lifting mechanism 1 includes a hydraulic lifting assembly 101 . A fixing rod 102 is installed on the top of the hydraulic lifting assembly 101 . One end of the fixing rod 102 is drivingly connected to a fixing motor 103 . The fixing motor 103 is installed on one side of a fixing seat 104 .
[0029] The positioning mechanism 2 includes a positioning frame 201, a positioning motor 202 is installed on one side of the positioning frame 201, one end of the positioning motor 202 is driven and connected to a positioning gear 203, both sides of the positioning frame 201 are penetrated by limiting grooves 204, a sensor 205 is installed at the bottom of the positioning frame 201, a vacuum pump 206 is installed on one side of the positioning frame 201, and an exhaust pipe 207 is inserted at the bottom of the vacuum pump 206.
[0030] The material picking mechanism 3 includes a material picking rod 301, one end of which is equipped with a driven gear 302, and limiting rods 303 are welded on both sides of the material picking rod 301. A connecting seat 304 is welded on the other end of the material picking rod 301, and one end of the connecting seat 304 is rotatably connected to one end of a material picking clamping plate 305. A wear-resistant pad 306 is glued to one side of the material picking clamping plate 305, and a vacuum suction cup 307 is installed in the center of the material picking clamping plate 305.
[0031] The adjustment mechanism 4 includes an adjustment seat 401 , an adjustment slot 402 is penetrated inside the adjustment seat 401 , an adjustment block 403 is slidably connected inside the adjustment slot 402 , and the adjustment block 403 is rotatably connected to one end of the electric telescopic component 404 .
[0032] In this embodiment, Figure 1 and Figure 2As shown, the fixed seat 104 is installed on the top of the positioning frame 201, and the fixed rod 102 is an arc-shaped rod structure, and the fixed rod 102 is connected to the fixed motor 103 by driving one end to form a rotating connection structure with the inside of the fixed seat 104; the material picking angle of the material picking assembly under the fixed seat 104 is adjusted by the fixed motor 103, which is convenient for angle adjustment according to needs, thereby improving the adjustment effect of the plastic mold material picking, and thereby improving the material picking of the material picking device.
[0033] In this embodiment, Figure 2 and Figure 3 As shown, the positioning frame 201 is a U-shaped plate structure, and the positioning gear 203 is connected to the inner wall of the positioning frame 201 through driving one end of the positioning motor 202 to form a rotating connection structure, and a driven gear 302 is meshed below the positioning gear 203, and the driven gear 302 is installed on one end of the material picking rod 301 to form a rotating connection structure with the inside of the positioning frame 201; the positioning motor 202 drives the positioning gear 203 to mesh with the driven gear 302 to drive the two material picking rods 301 to adjust the angle, and then fit with the inner wall of the plastic that needs to be picked up, which is convenient for fixing and adjusting the inner wall of the plastic, thereby improving the material picking effect of the plastic in the plastic mold.
[0034] In this embodiment, Figure 4 and Figure 5 As shown, there are two material picking mechanisms 3, and the two driven gears 302 are laterally meshed with each other, and the limiting groove 204 is an arc structure, and the limiting rod 303 and the inside of the limiting groove 204 constitute a sliding connection structure; the rotation angle of the material picking rod 301 is limited by the limiting groove 204, and the meshing between the two driven gears 302 is coordinated to further improve the clamping effect of the plastic, avoid the plastic from loosening during the clamping and material picking process, and improve the stability of material picking in the plastic mold.
[0035] In this embodiment, Figure 4 and Figure 5 As shown, one end of the vacuum suction cup 307 and one end of the exhaust pipe 207 form a plug-in connection structure, and the other end of the vacuum suction cup 307 penetrates the center of the material picking clamp 305 and fits with the outer wall of the wear-resistant pad 306; by arranging the vacuum suction cup 307 in the center of the material picking clamp 305, the inner wall of the plastic to be picked up is further sucked, thereby improving the fixing effect of the plastic and further improving the material picking effect of the plastic in the plastic mold.
[0036] In this embodiment, Figure 4 and Figure 6As shown, the electric telescopic component 404 is installed at the center of the material picking rod 301, and when the electric telescopic component 404 is at the maximum telescopic distance, the adjustment block 403 is located at the top of the adjustment slot 402; the angle of the material picking clamp 305 is adjusted by the electric telescopic component 404, so as to facilitate the fitting of the material picking clamp 305 with the relatively uneven inner wall of the plastic to be picked up, thereby improving the fitting effect of the material picking clamp 305 with the inner wall of the plastic, and thereby improving the material picking effect of the material picking device.
[0037] In this embodiment, Figure 1 and Figure 4 As shown, the sensor 205 is electrically connected to the hydraulic lifting component 101, the fixed motor 103, the positioning motor 202, the vacuum pump 206 and the electric telescopic component 404 respectively; the inside of the plastic mold is sensed by the sensor 205, and then the various components are controlled to coordinate with each other to take materials from the plastic mold. Compared with the common manual material taking method, the material can be taken faster, and the material taking efficiency of the material taking device is improved.
[0038] The use method and advantages of the utility model: When the multi-directional adjustable material taking device is used, the working process is as follows:
[0039] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6 As shown, first, the operator moves the material picking device to the plastic mold to be picked up; then the sensor 205 is started, and by sensing the plastic mold below, the fixing motor 103 is controlled to drive one end of the fixing rod 102 to rotate, so that the fixing seat 104 rotates to adjust the angle required for picking up materials; then the positioning motor 202 is started to drive the positioning gear 203 to rotate and engage the material picking rod 301 connected to the driven gear 302 to rotate, and cooperate with the limiting rod 303 and the limiting groove 204 to limit, so that the two material picking rods 301 form a certain angle, and at the same time, the hydraulic lifting component 101 is started to The whole material is lowered. When the material picking clamp 305 is inside the plastic to be picked up, the electric telescopic component 404 is driven to push the adjustment block 403 to slide in the adjustment groove 402 in the adjustment seat 401, so that the material picking clamp 305 can be adjusted in angle under the action of the connecting seat 304; finally, when the wear-resistant pad 306 on one side of the material picking clamp 305 fits with the inner wall of the plastic, the vacuum pump 206 is started to drive the vacuum suction cup 307 to adsorb the inner wall of the plastic, and the plastic is clamped and fixed. The hydraulic lifting component 101 is started to drive the material picking clamp 305 to rise, and the material picking process of the plastic mold can be completed.
[0040] The above shows and describes the basic principle, main features and advantages of the utility model. Technical staff in this industry should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model will have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.
Claims
1. A multi-directionally adjustable material taking device, comprising a lifting mechanism (1), characterized in that: A positioning mechanism (2) is installed at one end of the lifting mechanism (1), a material taking mechanism (3) is installed inside the positioning mechanism (2), and an adjustment mechanism (4) is installed inside the material taking mechanism (3); The lifting mechanism (1) comprises a hydraulic lifting assembly (101), a fixing rod (102) is installed on the top of the hydraulic lifting assembly (101), one end of the fixing rod (102) is drivingly connected to a fixing motor (103), and the fixing motor (103) is installed on one side of a fixing seat (104); The positioning mechanism (2) comprises a positioning frame (201), a positioning motor (202) is installed on one side of the positioning frame (201), one end of the positioning motor (202) is drivingly connected to a positioning gear (203), both sides of the positioning frame (201) are penetrated by limiting grooves (204), a sensor (205) is installed at the bottom of the positioning frame (201), a vacuum pump (206) is installed on one side of the positioning frame (201), and an exhaust pipe (207) is plugged into the bottom of the vacuum pump (206); The material picking mechanism (3) comprises a material picking rod (301), one end of which is provided with a driven gear (302), both sides of which are welded with limit rods (303), the other end of which is welded with a connecting seat (304), one end of which is rotatably connected to one end of a material picking clamping plate (305), one side of which is glued with a wear-resistant pad (306), and the center of which is provided with a vacuum suction cup (307); The adjustment mechanism (4) comprises an adjustment seat (401), an adjustment slot (402) running through the interior of the adjustment seat (401), an adjustment block (403) slidably connected inside the adjustment slot (402), and the rotation of the adjustment block (403) is connected to one end of the electric telescopic component (404).
2. The multi-directionally adjustable material taking device according to claim 1, characterized in that: The fixing seat (104) is installed on the top of the positioning frame (201), and the fixing rod (102) is an arc-shaped rod structure, and the fixing rod (102) forms a rotating connection structure with the inside of the fixing seat (104) through one end of the driving connection fixing motor (103).
3. The multi-directionally adjustable material taking device according to claim 1, characterized in that: The positioning frame (201) is a U-shaped plate-shaped structure, and the positioning gear (203) is connected to one end of the positioning motor (202) by driving to form a rotation connection structure with the inner wall of the positioning frame (201), and a driven gear (302) is meshed below the positioning gear (203), and the driven gear (302) is installed on one end of the material picking rod (301) to form a rotation connection structure with the inside of the positioning frame (201).
4. The multi-directionally adjustable material taking device according to claim 1, characterized in that: There are two material taking mechanisms (3), and the two driven gears (302) are transversely meshed with each other, and the limiting groove (204) is an arc structure, and the limiting rod (303) and the inside of the limiting groove (204) form a sliding connection structure.
5. The multi-directionally adjustable material taking device according to claim 1, characterized in that: One end of the vacuum suction cup (307) and one end of the exhaust pipe (207) form a plug-in connection structure, and the other end of the vacuum suction cup (307) penetrates the center of the material taking clamping plate (305) and fits with the outer wall of the wear-resistant pad (306).
6. The multi-directionally adjustable material taking device according to claim 1, characterized in that: The electric telescopic assembly (404) is installed at the center of the material taking rod (301), and when the electric telescopic assembly (404) is at the maximum telescopic distance, the adjustment block (403) is located at the top of the adjustment slot (402).
7. The multi-directionally adjustable material taking device according to claim 1, characterized in that: The sensor (205) is electrically connected to the hydraulic lifting assembly (101), the fixed motor (103), the positioning motor (202), the vacuum pump (206) and the electric telescopic assembly (404) respectively.