Screw extrusion device with feeding and drying structure for brush wire processing
By designing a drying component with a feed drying structure in the screw extrusion device for brush wire processing, the problem of moisture absorption in the storage or transportation of brush wire raw materials is solved, and the drying efficiency and finished product quality are significantly improved.
Patent Information
- Application Number
- CN202421740110.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-22
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2034-07-22
AI Technical Summary
The brushed wire raw materials are easily absorbed in the air during storage or transportation, causing the moisture to be converted into water vapor during the extrusion process, destroying the uniformity and structural integrity of the raw materials, and affecting the performance and quality of the extruded product.
A screw extrusion device with a feed drying structure is designed, including a drying assembly, with multiple equally spaced and inclined drop plates in the drying box, drip holes on the split disc, and a fan and heating wire for accelerating the drying process.
Through the design of drying components, the drying efficiency of the material is significantly improved, the residence time of the material in the box is extended, the material is evenly distributed and fully dried, the formation of water vapor is avoided, and the quality of the extruded product is improved.
Smart Images

Figure CN222844717U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of brush wire feeding processing, in particular to a screw extruder for brush wire processing with a feeding drying structure. Background Art
[0002] During the preparation process, the brush filament raw materials need to be formed by a screw extruder. However, there is a potential problem in this process: if the brush filament raw materials are not properly handled during storage or transportation, they can easily absorb moisture from the air. This moisture will be converted from liquid to water vapor during the subsequent extrusion process. The formation of water vapor not only changes the physical properties of the raw materials, but may also form channels inside the sheet. These channels will destroy the uniformity and structural integrity of the raw materials, further affecting the performance and quality of the extruded products.
[0003] Therefore, it is necessary to propose a screw extruder for brush wire processing with a feeding and drying structure to solve the above problems. Utility Model Content
[0004] The purpose of the utility model is to provide a screw extruder for brush wire processing with a feeding and drying structure, so as to solve the problem raised in the above background technology that the brush wire raw materials are not properly handled during storage or transportation, and they can easily absorb moisture in the air. In the subsequent extrusion process, the moisture will be converted from liquid to water vapor. The formation of water vapor not only changes the physical properties of the raw materials, but may also form channels inside the plate. These channels will destroy the uniformity and structural integrity of the raw materials, further affecting the performance and quality of the extruded products.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a screw extrusion device for brush wire processing with a feeding and drying structure, comprising a screw extruder, a feed end and a discharge end, a drying component for drying the material is arranged at the lower end of the feed end, the drying component comprises a drying box, the drying box is arranged on the surface of the screw extruder, the inner wall of the drying box has a plurality of equally spaced drop plates, and the inner wall of the drying box is rotatably provided with a dividing plate.
[0006] Preferably, the drying box is connected to the screw extruder, the inner wall of the drying box is provided with a diverter plate, the bottom of the drop plate is provided with a heating plate, the diverter plate is provided with a plurality of drip holes arranged at equal distances, and the inner wall of the drying box is provided with an arc baffle.
[0007] Preferably, a fan is provided on the outer wall of the drying box, an arc-shaped duct is provided on the outer wall of the drying box, the arc-shaped duct is connected with the air outlet of the fan, a heating wire is provided on the inner wall of the arc-shaped duct, a plurality of air outlet ducts are opened on the inner wall of the arc-shaped duct and are arranged at equal distances, and the air outlet ducts pass through the drying box and are connected with the arc-shaped baffle.
[0008] Preferably, a rotating shaft is provided at one end of the drying box near the feed end, the dividing plate is arranged on the rotating shaft, a torsion spring is sleeved on the rotating shaft, one end of the torsion spring is fixed to the dividing plate, the other end of the torsion spring is fixed to the drying box, and a sealing rubber ring is provided on the outer wall of the dividing plate.
[0009] Preferably, the drop plate is arranged at an incline.
[0010] Preferably, a drop groove is provided on the surface of the drop plate.
[0011] The beneficial technical effect of the utility model is that the drying component is arranged to ensure that the material is evenly distributed during the falling process by arranging a plurality of equidistant and inclined drop plates in the drying box and adopting a configuration of one long and one short, which not only prolongs the residence time of the material in the box, but also provides it with a more sufficient drying opportunity. At the same time, the close contact between the heating plate and the drop chute enables the material to be affected by the temperature more quickly, thereby significantly improving the drying efficiency;
[0012] The drip holes on the diverter plate break the material into tiny water droplets, which expands the heating area and greatly improves the drying efficiency. At the same time, the fan and heating wire generate hot air to deeply dry the material, which not only speeds up the drying speed, but also blows the outside of the material to the middle during the drying process, effectively avoiding the problem of material hanging on the wall. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 This is a schematic diagram of the structure of a screw extruder for brush wire processing with a feeding and drying structure of the utility model;
[0014] Figure 2 It is a schematic diagram of the screw extruder, feeding end, dividing plate and rotating shaft of the utility model;
[0015] Figure 3 This is a schematic diagram of the drying box, drop plate, feed end and fan of the utility model;
[0016] Figure 4 For this utility model Figure 3 The enlarged schematic diagram at A in the middle;
[0017] Figure 5 It is a schematic diagram of the drop plate, heating plate and drop chute of the utility model.
[0018] In the figure: 1. screw extruder; 2. feed end; 3. discharge end; 4. drying component; 401. drying box; 402. drop plate; 403. dividing plate; 404. diverter plate; 405. heating plate; 406. drip hole; 407. arc baffle; 408. fan; 409. arc pipe; 410. heating wire; 411. air outlet pipe; 412. rotating shaft; 413. torsion spring; 5. drop chute. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0020] like Figure 1 - Figure 5 As shown, the utility model provides a screw extrusion device for brush filament processing with a feeding and drying structure, comprising a screw extruder 1, a feed end 2 and a discharge end 3. The screw extruder 1 is used to extrude the brush filaments, and the feed end 2 is responsible for conveying the materials from the feed end 2, and the discharge end 3 is provided with a connecting pipe, so that the extruded brush filaments can be quickly and conveniently connected to other equipment or systems.
[0021] The lower end of the feed end 2 is provided with a drying component 4 for drying the material, which is mainly used to dry the material immediately after feeding. The excess moisture of the material is removed before entering the screw extruder 1, thereby avoiding the problem of channel formation due to the conversion of moisture into water vapor during the extrusion process;
[0022] The drying assembly 4 includes a drying box 401. The inner wall of the drying box 401 is provided with exhaust holes for discharging excess hot air. The drying box 401 is arranged on the surface of the screw extruder 1. The inner wall of the drying box 401 has a plurality of drop plates 402 arranged at equal distances. The drop plates 402 are arranged in an inclined manner. The bottoms of the drop plates 402 are provided with heating plates 405. Drop grooves 5 are provided on the surfaces of the drop plates 402. The inclined drop plates 402 ensure that the materials can flow downward more evenly, effectively avoiding the accumulation of materials during the drying process. In addition, the drop plates 402 adopt a configuration of one long and one short, which prolongs the residence time of the materials on the drop plates 402, thereby improving the drying effect. When the heating plates 405 are started, the drop grooves 5 are in close contact with the heating plates 405, making the materials more susceptible to the influence of temperature, further improving the drying efficiency.
[0023] The drying box 401 is connected to the screw extruder 1. The inner wall of the drying box 401 is provided with a diverter plate 404. The diverter plate 404 is provided with a plurality of drip holes 406 which are arranged at equal distances. The inner wall of the drying box 401 is provided with an arc-shaped baffle plate 407.
[0024] The outer wall of the drying box 401 is provided with a fan 408, and the outer wall of the drying box 401 is provided with an arc-shaped pipe 409, the arc-shaped pipe 409 is connected with the air outlet of the fan 408, the inner wall of the arc-shaped pipe 409 is provided with a heating wire 410, and the inner wall of the arc-shaped pipe 409 is provided with a plurality of air outlet pipes 411 at equal intervals, and the air outlet pipes 411 pass through the drying box 401 and are connected with the arc-shaped baffle 407;
[0025] The inner wall of the drying box 401 is rotatably provided with a material dividing plate 403, and a rotating shaft 412 is provided at one end of the drying box 401 close to the feeding end 2, and the material dividing plate 403 is arranged on the rotating shaft 412, and a torsion spring 413 is sleeved on the rotating shaft 412, one end of the torsion spring 413 is fixed to the material dividing plate 403, and the other end of the torsion spring 413 is fixed to the drying box 401, and a sealing rubber ring is provided on the outer wall of the material dividing plate 403;
[0026] When the material is poured into the feed end 2, the dividing plate 403 is tilted due to the influence of the gravity of the material, and the dividing plate 403 tilts and rotates, compressing the torsion spring 413, and the material gradually falls from the dividing plate into the drying box 401. When the material falls into the drying box 401 and contacts the drop plate 402, the heating plate 405 is turned on to heat the material, and the material gradually falls downward from the drop plate 402 evenly. When the material contacts the drop plate 402, the heat generated dries the material, and when the material drips from the drop plate 402 to the dividing plate, it passes through the dripping plate on the dividing plate. Hole 406 divides the material into smaller water droplets. When the small water droplets drip downward, the fan 408 is driven to rotate and the heating wire 410 is driven to turn on. The wind from the fan 408 blows toward the heating wire 410, and the hot air blows from the arc pipe 409 into the arc baffle 407 and contacts the dripping material, thereby drying the dripping material again. The hot air is blown out along the inner wall of the arc baffle 407, blowing the outermost droplets of material inward, so that the dripping material drips toward the middle side, further reducing the phenomenon of material hanging on the wall.
[0027] When the material at the feed end 2 flows into the drying box 401, the torsion spring 413 recovers its deformation and pushes the dividing plate 403 to return to its original position. After the dividing plate 403 returns to its original position, the sealing rubber ring contacts the inner wall of the drying box 401, thereby reducing the outflow of hot air in the drying box 401 and further improving the drying effect of the material.
Claims
1. A screw extruder for brush filament processing with a feeding and drying structure, characterized in that: The invention comprises a screw extruder (1), a feeding end (2) and a discharging end (3); a drying component (4) for drying materials is arranged at the lower end of the feeding end (2); the drying component (4) comprises a drying box (401); the drying box (401) is arranged on the surface of the screw extruder (1); the inner wall of the drying box (401) is provided with a plurality of drop plates (402) arranged at equal intervals; the inner wall of the drying box (401) is provided with a material dividing plate (403) which is rotatably arranged; the drying box (401) is connected to the screw extruder (1); the inner wall of the drying box (401) is provided with a diverter plate (404); the bottom of each drop plate (402) is provided with a heating plate (405); the diverter plate (404) is provided with a plurality of drip holes (406) arranged at equal intervals; the inner wall of the drying box (401) is provided with an arc-shaped baffle plate (407).
2. A screw extruder for brush filament processing with a feeding and drying structure according to claim 1, characterized in that: The outer wall of the drying box (401) is provided with a fan (408), the outer wall of the drying box (401) is provided with an arc-shaped pipe (409), the arc-shaped pipe (409) is connected with the air outlet of the fan (408), the inner wall of the arc-shaped pipe (409) is provided with a heating wire (410), the inner wall of the arc-shaped pipe (409) is provided with a plurality of air outlet pipes (411) which are arranged at equal distances, and the air outlet pipes (411) pass through the drying box (401) and are connected with the arc-shaped baffle (407).
3. A screw extruder for brush filament processing with a feeding and drying structure according to claim 1, characterized in that: A rotating shaft (412) is provided on one end of the drying box (401) close to the feeding end (2), the dividing plate (403) is provided on the rotating shaft (412), a torsion spring (413) is sleeved on the rotating shaft (412), one end of the torsion spring (413) is fixed to the dividing plate (403), the other end of the torsion spring (413) is fixed to the drying box (401), and a sealing rubber ring is provided on the outer wall of the dividing plate (403).
4. A screw extruder for brush filament processing with a feeding and drying structure according to claim 1, characterized in that: The drop plate (402) is arranged in an inclined manner.
5. The screw extruder for brush filament processing with a feeding and drying structure according to claim 1, characterized in that: A drop groove (5) is provided on the surface of the drop plate (402).