Novel three-plate die-casting die structure
By using technical means such as fastening components, material extraction plates and hydraulic cylinders in the three-plate die-casting mold structure, the problems of cumbersome mold replacement, difficulty in taking out workpieces and high temperature are solved, and the rapid replacement of molds, automatic removal of workpieces and accelerated cooling are achieved, and work efficiency and safety are improved.
Patent Information
- Application Number
- CN202421518473.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-30
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-06-30
AI Technical Summary
The existing three-plate die-casting mold structure is complicated when replacing the mold, making the workpiece difficult to remove and the temperature is high, making it easy to burn.
A new three-plate die-casting mold structure is designed, which adopts the mating connection between the hooking assembly and the mounting plate to achieve rapid replacement of the mold; through the coordination of the material extraction plate and the give way groove, the automatic removal and cooling of the workpiece is achieved; the hydraulic cylinder and spring are used to slowly increase the bonding pressure between the molds to protect the mold.
It realizes rapid replacement of molds, automatic removal of workpieces and accelerated cooling, avoids workpieces burning workers, and improves work efficiency and safety.
Smart Images

Figure CN222873328U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of die casting moulds, and more specifically, to a novel three-plate die casting mould structure. Background Art
[0002] Die casting is a method of casting liquid die forging, a process completed on a special die casting forging machine. Its basic process is: the molten metal is first cast and filled into the mold cavity at a low or high speed. The mold has a movable cavity surface. It is pressurized and forged as the molten metal cools, which not only eliminates the shrinkage defects of the blank, but also makes the internal structure of the blank reach the broken grains of the forged state.
[0003] The existing three-plate die-casting mold structure cannot quickly replace the die-casting mold, the replacement process is relatively cumbersome, and the workpiece is inconvenient to remove. The surface temperature of the workpiece is high and cannot be cooled quickly, which can easily burn the hands when taking it out. Utility Model Content
[0004] In order to overcome the deficiencies of the prior art, the utility model provides a novel three-plate die-casting mold structure, which has the advantages of being convenient for workers to quickly replace the mold, realizing automatic removal of workpieces and accelerating the cooling of workpieces.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a novel three-plate die-casting mold structure, comprising a base, a right mold and a left mold, a cooling pool and two side plates are fixed on the upper surface of the base, a push plate is fixed on one side of one side of the side plate, a mounting plate is slidably matched on one side of the push plate, and another mounting plate is fixed on one side of the other side plate, the right mold and the left mold are respectively fixed on one side of the two mounting plates, a group of buckle components are fixed on one side of the right mold and the left mold, a mounting groove is provided on one side of the mounting plate, buckle grooves are provided on both groove walls of the mounting groove, and an inner groove is provided on the bottom groove of the mounting groove, the buckle component is located on the inner side of the mounting groove, the buckle component includes a group of buckle plates, the buckle plates are slidably matched in the buckle grooves, and a vertical plate is slidably matched in the inner groove, a group of extrusion plates for extruding the buckle plates are fixed on one side of the vertical plate, and a threaded screw is rotatably connected to the other side of the vertical plate, and the threaded screw passes through the mounting plate and is threadedly connected to the mounting plate.
[0006] As a preferred technical solution of the utility model, a group of material taking plates are fixed on one side of the right mold, and a clearance groove adapted to the material taking plates is opened on the inner side of the left mold.
[0007] As a preferred technical solution of the utility model, the buckle assembly also includes a back plate, a partition is fixed on one side of the back plate, two first guide rods are fixed on the partition, and the buckle plate is slidably sleeved on the first guide rods.
[0008] As a preferred technical solution of the utility model, a first beveled surface is provided on one side of the buckle plate, and the two buckle plates are symmetrically arranged relative to the partition plate. A plurality of tension springs are fixed between the partition plate and the buckle plate, and the tension springs are wrapped around the outside of the first guide rod.
[0009] As a preferred technical solution of the utility model, two second beveled surfaces are provided on the extrusion plate, the second beveled surfaces are in sliding contact with the first beveled surfaces, a knob is fixed at one end of the threaded screw, a strip groove is provided on one side of the vertical plate, and one end of the partition plate is slidably fitted in the strip groove.
[0010] As a preferred technical solution of the utility model, a plurality of slide bars are fixed to one side of one of the mounting plates, the push plate is slidably sleeved on the outside of the slide bars, and a spring is fixed between the push plate and the mounting plate.
[0011] As a preferred technical solution of the utility model, a hydraulic cylinder is fixedly installed on one of the side plates, the output end of the hydraulic cylinder is fixedly connected to the side of the push plate, a plurality of second guide rods are fixed on one side of the push plate, and one end of the second guide rod slides through the side plate.
[0012] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0013] 1. The utility model can realize the rapid replacement of the mold through the matching connection between the buckle assembly and the mounting plate. The threaded screw pushes the vertical plate to move toward the buckle assembly, and the extrusion plate squeezes the buckle plate, so that the two buckle plates slide to both sides and enter the buckle groove respectively. Through the mechanical self-locking of the threaded screw, the mounting plate and the mold are quickly and stably fixed together, which is convenient for workers to replace the mold.
[0014] 2. The utility model cooperates with the material taking plate and the clearance groove. After the die-casting of the workpiece is completed, when the mounting plate and the left mold are separated from each other, the material taking plate slides outward in the clearance groove, and the workpiece in the left mold is pushed outward, so that the workpiece is automatically taken out, and the taken workpiece falls into the cooling pool, so as to cool the workpiece, accelerate the cooling speed of the workpiece, and avoid scalding the workers by the workpiece.
[0015] 3. The utility model can push the push plate toward the left mold through the hydraulic cylinder, so that the right mold and the left mold are fitted together. The setting of the spring and the slide rod plays a buffering role, slowly increasing the fitting pressure between the right mold and the left mold, so that the right mold and the left mold are slowly and tightly fixed together, which plays a role in protecting the mold. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the structure of the utility model;
[0017] Figure 2It is a cross-sectional view of the mounting plate of the utility model;
[0018] Figure 3 It is a structural schematic diagram of the top section surface when the mounting plate and the right mold of the utility model are matched;
[0019] Figure 4 It is a structural schematic diagram of the buckle assembly of the utility model;
[0020] Figure 5 It is a structural schematic diagram of the cross-section of the middle part of the mounting plate of the utility model when the right mold is matched.
[0021] In the figure: 1. base; 2. side plate; 3. cooling pool; 4. push plate; 5. mounting plate; 6. right mold; 7. left mold; 8. mounting groove; 9. buckle assembly; 91. back plate; 92. partition; 93. first guide rod; 94. tension spring; 95. buckle plate; 96. first beveled surface; 10. buckle groove; 11. inner groove; 12. vertical plate; 13. extrusion plate; 14. strip groove; 15. second beveled surface; 16. material removal plate; 17. clearance groove; 18. hydraulic cylinder; 19. second guide rod; 20. slide rod; 21. spring; 22. threaded screw. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] like Figures 1 to 5 As shown, the utility model provides a novel three-plate die-casting mold structure, including a base 1, a right mold 6 and a left mold 7. A cooling pool 3 and two side plates 2 are fixed on the upper surface of the base 1. A push plate 4 is fixed on one side of one side plate 2. A mounting plate 5 is slidably matched on one side of the push plate 4. Another mounting plate 5 is fixed on one side of the other side plate 2. The right mold 6 and the left mold 7 are respectively fixed on one side of the two mounting plates 5. A group of buckle components 9 are fixed on one side of the right mold 6 and the left mold 7. A mounting groove is provided on one side of the mounting plate 5. 8. Buckle grooves 10 are provided on both groove walls of the mounting groove 8, and an inner groove 11 is provided on the bottom groove of the mounting groove 8. The buckle assembly 9 is located on the inner side of the mounting groove 8. The buckle assembly 9 includes a group of buckle plates 95. The buckle plates 95 are slidably fitted in the buckle grooves 10. A vertical plate 12 is slidably fitted in the inner groove 11. A group of extrusion plates 13 for extruding the buckle plates 95 is fixed on one side of the vertical plate 12, and a threaded screw 22 is rotatably connected to the other side of the vertical plate 12. The threaded screw 22 passes through the mounting plate 5 and is threadedly connected to the mounting plate 5.
[0024] A set of take-up plates 16 is fixed to one side of the right mold 6 , and a clearance groove 17 adapted to the take-up plates 16 is provided on the inner side of the left mold 7 .
[0025] Through the cooperation of the material taking plate 16 and the clearance groove 17, after the die-casting of the workpiece is completed, the material taking plate 16 will push the workpiece in the left mold 7 outward during the process of sliding outward in the clearance groove 17, so as to realize the automatic removal of the workpiece, and make the removed workpiece fall into the cooling pool 3, so as to realize the cooling treatment of the workpiece, accelerate the cooling speed of the workpiece, and avoid the workpiece from scalding the workers.
[0026] Among them, the buckle assembly 9 also includes a back plate 91, a partition plate 92 is fixed on one side of the back plate 91, two first guide rods 93 are fixed on the partition plate 92, a buckle plate 95 is slidably sleeved on the first guide rod 93, a first beveled surface 96 is provided on one side of the buckle plate 95, the two buckle plates 95 are symmetrically arranged relative to the partition plate 92, a plurality of tension springs 94 are fixed between the partition plate 92 and the buckle plate 95, the tension spring 94 surrounds the outside of the first guide rod 93, two second beveled surfaces 15 are opened on the extrusion plate 13, the second beveled surfaces 15 are in sliding contact with the first beveled surfaces 96, a knob is fixed at one end of the threaded screw 22, a strip groove 14 is opened on one side of the vertical plate 12, and one end of the partition 92 is slidably fitted in the strip groove 14.
[0027] The screw rod 22 can be easily turned by turning the knob, and the screw rod 22 can push the vertical plate 12 to move inside the inner groove 11, so that the extrusion plate 13 squeezes the buckle plate 95. After the buckle plate 95 is squeezed, the buckle plate 95 slides outward along the first guide rod 93, the tension spring 94 is stretched, and the buckle plate 95 slides into the inner side of the buckle groove 10. The partition plate 92 slides between the two extrusion plates 13 and enters the strip groove 14. The mounting plate 5 is fixedly connected to the right mold 6 and the left mold 7 through the buckle plate 95. When the mold needs to be replaced, it is only necessary to reversely screw the threaded screw 22 to make the extrusion plate 13 slide into the inner groove 11. After the buckle plate 95 loses the extrusion of the extrusion plate 13, under the elastic restoring force of the tension spring 94, the two buckle plates 95 will automatically slide out of the buckle groove 10. At this time, the buckle assembly 9 can be easily pulled out of the mounting groove 8, and the right mold 6 and the left mold 7 can be easily removed. The setting of the second bevel 15 and the first bevel 96 makes it easier for the extrusion plate 13 to squeeze the buckle plate 95.
[0028] Among them, a plurality of sliding rods 20 are fixed on one side of one of the mounting plates 5, and the pushing plate 4 is slidably sleeved on the outside of the sliding rod 20. A spring 21 is fixed between the pushing plate 4 and the mounting plate 5. A hydraulic cylinder 18 is fixedly installed on one side plate 2, and the output end of the hydraulic cylinder 18 is fixedly connected to the side of the pushing plate 4. A plurality of second guide rods 19 are fixed on one side of the pushing plate 4, and one end of the second guide rod 19 slides through the side plate 2.
[0029] The pushing plate 4 is pushed by the hydraulic cylinder 18 to move, so that the right mold 6 and the left mold 7 are close to each other and fit together. The setting of the spring 21 and the slide bar 20 plays a buffering role, slowly increasing the fitting pressure between the right mold 6 and the left mold 7, so that the right mold 6 and the left mold 7 are slowly fixed together, which plays a role in protecting the mold. The second guide rod 19 can make the pushing plate 4 move sideways stably, and the setting of the slide bar 20 can make the right mold 6 move sideways stably.
[0030] The working principle and use process of this utility model:
[0031] After the hydraulic cylinder 18 is started, the push plate 4 is connected to the right mold 6 and moves toward the left mold 7. During the process of the left mold 7 and the right mold 6 being tightly fitted, the spring 21 will be slowly squeezed, and the material taking plate 16 is located in the give way groove 17. Then, the solution is injected into the die-casting cavity formed by the left mold 7 and the right mold 6 through the injection port on the top of the left mold 7. When the die-casting is completed, the hydraulic cylinder 18 controls the push plate 4 to move outward, and the right mold 6 and the left mold 7 are separated. The material taking plate 16 pushes the workpiece in the left mold 7 outward, and the workpiece falls into the cooling pool 3 to achieve cooling treatment of the workpiece. When installing the right mold 6 and the left mold 7, it is only necessary to place the buckle assembly 9 on the inner side of the mounting groove 8, and screw the threaded screw 22 to move the vertical plate 12 inward, so that the right mold 6 and the left mold 7 can be fixed on the mounting plate 5. When disassembly is required, it is only necessary to screw the threaded screw 22 in the opposite direction to separate the right mold 6 and the left mold 7 from the mounting plate 5.
[0032] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0033] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A novel three-plate die-casting mold structure, comprising a base (1), a right mold (6) and a left mold (7), characterized in that: A cooling pool (3) and two side plates (2) are fixed on the upper surface of the base (1); a push plate (4) is fixed on one side of one side plate (2); a mounting plate (5) is slidably matched on one side of the push plate (4); another mounting plate (5) is fixed on one side of the other side plate (2); a right mold (6) and a left mold (7) are respectively fixed on one side of the two mounting plates (5); a group of buckle components (9) are fixed on one side of the right mold (6) and the left mold (7); a mounting groove (8) is provided on one side of the mounting plate (5); buckle grooves (10) are provided on both groove walls of the mounting groove (8); ), and an inner groove (11) is provided on the bottom groove of the mounting groove (8), the buckle assembly (9) is located inside the mounting groove (8), the buckle assembly (9) includes a group of buckle plates (95), the buckle plates (95) are slidably fitted in the buckle groove (10), a vertical plate (12) is slidably fitted in the inner groove (11), a group of extrusion plates (13) for extruding the buckle plates (95) are fixed on one side of the vertical plate (12), and a threaded screw (22) is rotatably connected to the other side of the vertical plate (12), and the threaded screw (22) passes through the mounting plate (5) and is threadedly connected to the mounting plate (5).
2. A novel three-plate die-casting mold structure according to claim 1, characterized in that: A group of material taking plates (16) are fixed to one side of the right mold (6), and a clearance groove (17) adapted to the material taking plates (16) is provided on the inner side of the left mold (7).
3. A novel three-plate die-casting mold structure according to claim 1, characterized in that: The buckle assembly (9) further comprises a back plate (91), a partition plate (92) is fixed on one side of the back plate (91), two first guide rods (93) are fixed on the partition plate (92), and the buckle plate (95) is slidably sleeved on the first guide rods (93).
4. A novel three-plate die-casting mold structure according to claim 3, characterized in that: A first chamfered surface (96) is provided on one side of the buckle plate (95), and the two buckle plates (95) are symmetrically arranged relative to the partition plate (92). A plurality of tension springs (94) are fixed between the partition plate (92) and the buckle plate (95), and the tension springs (94) are surrounded on the outside of the first guide rod (93).
5. A novel three-plate die-casting mold structure according to claim 4, characterized in that: The extrusion plate (13) is provided with two second beveled surfaces (15), the second beveled surfaces (15) are in sliding contact with the first beveled surface (96), a knob is fixed to one end of the threaded screw (22), a strip groove (14) is provided on one side of the vertical plate (12), and one end of the partition plate (92) is slidably fitted in the strip groove (14).
6. The novel three-plate die-casting mold structure according to claim 1 is characterized in that: A plurality of slide bars (20) are fixed on one side of one of the mounting plates (5), the push plate (4) is slidably sleeved on the outside of the slide bars (20), and a spring (21) is fixed between the push plate (4) and the mounting plate (5).
7. A novel three-plate die-casting mold structure according to claim 6, characterized in that: A hydraulic cylinder (18) is fixedly mounted on one of the side plates (2), the output end of the hydraulic cylinder (18) is fixedly connected to the side of the push plate (4), a plurality of second guide rods (19) are fixed on one side of the push plate (4), one end of the second guide rod (19) slides through the side plate (2).