Device for assisting in pressing titanium alloy electrode block
By designing an auxiliary pressing device for titanium alloy electrode blocks, the problem of insufficient density of titanium alloy electrode blocks is solved, effectively preventing breakage and block loss of electrode blocks during melting, reducing safety hazards and improving product quality.
Patent Information
- Application Number
- CN202421582638.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-05
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-07-05
AI Technical Summary
During the titanium alloy smelting process, the pressed electrode blocks are prone to axial cracks due to insufficient density, resulting in the risk of breakage, block drop, and raw materials falling off during the melting process, posing safety hazards and affecting product quality.
A device for assisting the pressing of titanium alloy electrode blocks is designed, including a mold, an upper ruler, a cover plate and a bottom ruler. Through the combination and threaded connection of these components, it can effectively prevent the leakage of powdered materials with small particle size in the raw material and improve the density of the alloy material.
This device can effectively prevent the electrode block from breaking, falling off blocks during the melting process, improve the density of the electrode blocks, thereby reducing safety hazards and improving the product quality of the ingot.
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Figure CN222873360U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of titanium alloy production equipment, in particular to a device for assisting in pressing a titanium alloy electrode block. Background Art
[0002] At present, in the smelting process of titanium alloy, vacuum consumable furnace is a mainstream production method. The consumable electrode used in the vacuum consumable furnace is pressed from sponge titanium and alloy mixture. In order to ensure the uniform composition of the ingot and no serious element enrichment and segregation, the pressed electrode block is required to have good density. The initial electrode of the electrode block welding is strictly prohibited from breaking, and the electrode does not fall off during the melting process.
[0003] However, whether it is industrial production or scientific research experiments, there must be a situation where the amount of alloy material added accounts for a large proportion. In the process of pressing the electrode block, even if the upper limit of the equipment nominal force is reached, it is difficult to ensure that the electrode block is compact and dense, resulting in axial cracks in the electrode block. Such cracks in the electrode block are difficult to remedy during the welding process. In this way, the consumable electrode is at risk of breaking, falling off, and raw materials falling off during the melting process, which not only poses certain safety hazards, but also affects the product quality of the ingot, seriously affecting production work and experimental research results. Summary of the invention
[0004] In view of the above problems, the purpose of the utility model is to provide a device for assisting in pressing titanium alloy electrode blocks, which is used to assist in pressing the initial electrode blocks for smelting titanium alloys, in order to prevent leakage of fine powder materials in the raw materials and poor adhesion of the alloy materials resulting in insufficient density of the pressed initial electrode blocks, and to avoid electrode breakage, block falling, etc. during the smelting process.
[0005] The technical solution adopted by the utility model is as follows:
[0006] The utility model proposes a device for assisting in pressing a titanium alloy electrode block, comprising a mold, an upper scale, a cover plate and a bottom scale; the cover plates respectively cover the left and right side areas of the top of the mold and the outer ends are connected to the mold shaft; the upper scales are respectively arranged around the upper part of the mold; the bottom scales are respectively arranged around the bottom of the mold.
[0007] Furthermore, the outer surfaces of the upper scale and the bottom scale are processed into a threaded shape and are threadedly connected to the mold.
[0008] Furthermore, the mold, upper scale, cover plate and bottom scale are all made of titanium alloy.
[0009] Furthermore, the mold is a rectangular box-type structure.
[0010] Compared with the prior art, the utility model has the following beneficial effects:
[0011] The utility model has a simple structure, is easy to use, and is highly practical. It is mainly used for pressing the initial electrode block for titanium alloy smelting, and can effectively prevent the leakage of fine powder materials in the raw materials, and the problem of insufficient density of the pressed initial electrode block caused by poor adhesion of the alloy materials, thereby avoiding electrode breakage and block drop during the smelting process, and has important reference and reference significance for the innovation of the technology for preparing the initial electrode of titanium alloy. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0013] Among them, the figure numbers are: 1-mold; 2-upper scale; 3-cover plate; 4-bottom scale. DETAILED DESCRIPTION
[0014] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0015] It should be noted that, in the description of the present invention, the terms "upper", "lower", "top", "bottom", "one side", "the other side", "left", "right", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not mean that the device or element must have a specific orientation, be constructed and operated in a specific orientation.
[0016] See attached Figure 1 The utility model proposes a device for assisting in pressing a titanium alloy electrode block, comprising a mold (1), an upper scale (2), a cover plate (3) and a bottom scale (4). In this embodiment, the mold (1) is a rectangular box-type structure; the cover plates (3) are provided with two pieces, which respectively cover the left and right side areas of the top of the mold (1), and the outer ends of the two cover plates (3) are respectively connected to the two side shafts of the top of the corresponding mold (1), and the cover plates (3) can be flipped. When flipped outward, the top of the mold (1) is in an open state, and when flipped inward, the top of the mold (1) is closed; the bottom surface of the mold (1) is an open structure.
[0017] The upper scale (2) is respectively arranged in the four corner areas of the upper part of the mold (1) and in the middle areas on the left and right sides, and the upper scale (2) in the four corner areas is arranged perpendicularly to the front and rear sides of the mold (1), and the upper scale (2) in the middle areas on the left and right sides is arranged perpendicularly to the left and right sides of the mold (1); the bottom scale (4) is respectively arranged in the four corner areas of the lower end surface of the mold (1) and is arranged perpendicularly to the lower end surface of the mold (1).
[0018] The outer surfaces of the upper scale (2) and the bottom scale (4) are both processed into a threaded shape and are connected to the mold (1) via threads, so that the length of the scale can be adjusted by rotation.
[0019] In this embodiment, the mold (1), the upper scale (2), the cover plate (3) and the bottom scale (4) are all made of titanium alloy; and the inner and outer walls and corners of the device are required to be polished smooth to ensure that the device does not introduce any foreign impurities during the pressing process of the electrode block.
[0020] The use of the utility model:
[0021] (1) Spread 1 / 3 of the total amount of titanium sponge on the bottom of the electrode block press mold, insert the mold (1) into the press mold, and adjust the bottom scale (4) and the upper scale (2) to center the mold in all directions.
[0022] (2) Open the cover plate (3), pour the alloy material into the mold (1), and then turn over the cover plate (3) to close the mold (1). At this time, a gap is formed around the mold (1) and the press mold, and then 1 / 3 of the total amount of sponge titanium is added to the surrounding gap area.
[0023] (3) After completing the above operations, 1 / 3 of the titanium sponge remains. Take out the mold (1) and pour the remaining titanium sponge into it so that the remaining titanium sponge is spread evenly on the top layer.
[0024] (4) After the loading is completed, the pressure is applied to press the electrode block. Due to the force, the sponge titanium distributed around the alloy material begins to deform, and the particles gradually adhere to each other. The boundaries of the alloy material and the sponge titanium are integrated with each other. Under the pressure, the gaps inside the alloy material gradually shrink, and it changes from loose to dense. The entire electrode block, the internal alloy material is wrapped by the compact and dense sponge titanium, and the sponge titanium around it changes from the initial particles to a whole that is bonded to each other.
[0025] (5) After the pressing is completed, the outer periphery of the obtained electrode block is dense titanium sponge, and the alloy material is embedded inside.
[0026] Matters not described in detail in this utility model are known technologies.
[0027] The embodiments described above are merely descriptions of preferred implementation modes of the present invention, and are not intended to limit the scope of the present invention. Without departing from the design spirit of the present invention, various modifications and improvements made to the technical solutions of the present invention by ordinary technicians in this field should fall within the protection scope determined by the claims of the present invention.
Claims
1. A device for assisting in pressing a titanium alloy electrode block, characterized in that: The device includes a mold, an upper scale, a cover plate and a bottom scale; the cover plates respectively cover the left and right side areas of the top of the mold and the outer ends are connected to the mold shaft; the upper scales are respectively arranged around the upper part of the mold; and the bottom scales are respectively arranged around the bottom of the mold.
2. The device for assisting in pressing a titanium alloy electrode block according to claim 1, characterized in that: The outer surfaces of the upper scale and the bottom scale are processed into threaded shapes and are threadedly connected to the mold.
3. The device for assisting in pressing a titanium alloy electrode block according to claim 1, characterized in that: The mold, upper scale, cover plate and bottom scale are all made of titanium alloy.
4. The device for assisting in pressing a titanium alloy electrode block according to claim 1, characterized in that: The mold is a rectangular box-type structure.