Shaping die for powder metallurgy gear

By designing a powder metallurgical gear shaping mold that includes cleaning cylinders and cleaning tools, the hydrogen embrittlement problem caused by the accumulation of shaping oil in the existing mold is solved, extending the mold life and improving the shaping accuracy and stability.

CN222873363UActive Publication Date: 2025-05-16CHONGQING AOSHUNTE MACHINERY MFG
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421863177.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-02
Publication Date
2025-05-16
Estimated Expiration
2034-08-02

AI Technical Summary

Technical Problem

Existing plastic molds use plastic oil before shaping to increase the lubrication effect, resulting in the plastic oil accumulation inside the mold and containing a large amount of hydrogen, causing hydrogen embrittlement of the material and affecting the mold life.

Method used

A plastic mold of powder metallurgical gear is designed, including a workbench, support rod, cover plate, shaping cylinder, lift plate, upper mold, pressure bearing plate, lower mold, cleaning cylinder and cleaning tool. By cleaning the cylinder and cleaning tool, the residual plastic oil will be avoided.

Benefits of technology

The residual plastic surgery oil is effectively cleaned up, avoiding the occurrence of hydrogen embrittlement, extending the life of the mold, and ensuring the accuracy and stability of the plastic surgery process.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222873363U_ABST
    Figure CN222873363U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of powder metallurgy, in particular to a powder metallurgy gear shaping die which comprises a workbench, supporting rods are installed on the two sides of the top face of the workbench, a cover plate is installed on the top faces of the supporting rods, a shaping air cylinder is installed on the top face of the cover plate, and the output end of the shaping air cylinder penetrates through the cover plate and is connected with a lifting plate. An upper die is installed on the bottom face of the lifting plate, and a bearing plate is installed on the top face of the workbench. A lower die is installed on the top face of the pressure bearing plate, a groove is formed in the top face of the pressure bearing plate, a clamping groove is formed in the inner side of the lower die, a cleaning air cylinder is installed on the inner side of the clamping groove, a clamping block is installed on the inner side of the cleaning air cylinder, and a cleaning cutter is installed on the bottom face of the clamping block. Residual shaping oil can be cleaned, and the service life of the die is prevented from being affected.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of powder metallurgy, in particular to a shaping die for a powder metallurgy gear. Background Art

[0002] Powder metallurgy materials have the characteristics of flexible composition design adjustment, low production cost and excellent comprehensive mechanical properties. They are widely used in engineering machinery, transportation and other fields. The development of modern industry has more stringent requirements on the service conditions of mechanical parts, and also puts forward higher requirements on the performance and precision of parts. Therefore, the products after pressing and sintering must be shaped to meet the use requirements.

[0003] However, in order to increase the lubrication effect, the existing shaping mold first immerses the product in shaping oil before shaping, and then performs shaping. The shaping oil will accumulate inside the lower stamping cover. Since the shaping oil contains a lot of hydrogen, the material will suffer from hydrogen embrittlement, thereby affecting the life of the mold. Therefore, a powder metallurgy gear shaping mold is needed. Summary of the invention

[0004] In view of the above-mentioned deficiencies existing in the prior art, the utility model provides a powder metallurgy gear shaping die, which is used to solve the problem that in order to increase the lubrication effect, the existing shaping die first immerses the product in shaping oil before shaping, and then performs shaping. The shaping oil will accumulate more inside the lower stamping cover. Since the shaping oil contains more hydrogen, the material will produce hydrogen embrittlement, thereby affecting the life of the mold.

[0005] In order to solve the above technical problems, the utility model adopts the following technical solutions:

[0006] A shaping die for a powder metallurgy gear, comprising a workbench, support rods are installed on both sides of the top surface of the workbench, a cover plate is installed on the top surface of the support rod, a shaping cylinder is installed on the top surface of the cover plate, the output end of the shaping cylinder passes through the cover plate and is connected to a lifting plate, an upper die is installed on the bottom surface of the lifting plate, and a pressure plate is installed on the top surface of the workbench;

[0007] A lower mold is installed on the top surface of the pressure plate, a groove is opened on the top surface of the pressure plate, a card slot is opened on the inner side of the lower mold, a cleaning cylinder is installed on the inner side of the card slot, a card block is installed on the inner side of the cleaning cylinder, and a cleaning tool is installed on the bottom surface of the card block, thereby cleaning residual shaping oil to avoid affecting the life of the mold.

[0008] Furthermore, a sliding rod is connected between the lifting plate and the cover plate, thereby ensuring the stability of the lifting plate during the lifting process.

[0009] Furthermore, positioning rods are evenly installed on the bottom surface of the lifting plate, and corresponding positioning holes are opened on the top surface of the pressure plate, thereby ensuring accuracy during the shaping process.

[0010] Furthermore, a collecting chamber is installed on the top surface of the pressure plate, and the collecting chamber is connected to the groove, thereby facilitating the subsequent unified treatment of the remaining shaping oil.

[0011] Furthermore, a support frame is installed on the bottom surface of the workbench, and a buffer pad is installed on the bottom surface of the support frame, thereby reducing the impact of external factors on the equipment and providing a stable environment for the operation of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a three-dimensional structural schematic diagram of an embodiment of a powder metallurgy gear shaping die of the utility model;

[0013] Figure 2 This is a cross-sectional structural schematic diagram of an embodiment of a powder metallurgy gear shaping die of the utility model;

[0014] Figure 3 for Figure 2 A local enlarged schematic diagram of the middle A;

[0015] Figure 4 It is a three-dimensional structural schematic diagram of an embodiment of a powder metallurgy gear shaping die of the utility model;

[0016] Reference numerals in the accompanying drawings of the specification:

[0017] Workbench 1, support rod 101, cover plate 102, shaping cylinder 103, lifting plate 104, upper die 105, pressure plate 106, lower die 201, groove 202, slot 203, cleaning cylinder 204, block 205, cleaning tool 206, sliding rod 3, positioning rod 401, positioning hole 402, collecting chamber 5, support frame 601, buffer pad 602. DETAILED DESCRIPTION

[0018] In order to enable those skilled in the art to better understand the present invention, the technical solution of the present invention is further described below in conjunction with the accompanying drawings and embodiments.

[0019] Among them, the drawings are only used for illustrative explanations, and they only represent schematic diagrams rather than actual pictures, and should not be understood as limitations on this patent; in order to better illustrate the embodiments of the utility model, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of the actual product; for those skilled in the art, it is understandable that some well-known structures and their descriptions in the drawings may be omitted.

[0020] Example:

[0021] like Figure 1-Figure 4As shown, a shaping die for a powder metallurgy gear of the utility model comprises a workbench 1, support rods 101 are installed on both sides of the top surface of the workbench 1, a cover plate 102 is installed on the top surface of the support rod 101, a shaping cylinder 103 is installed on the top surface of the cover plate 102, the output end of the shaping cylinder 103 passes through the cover plate 102 and is connected to a lifting plate 104, an upper die 105 is installed on the bottom surface of the lifting plate 104, and a pressure plate 106 is installed on the top surface of the workbench 1;

[0022] A lower mold 201 is installed on the top surface of the pressure plate 106, a groove 202 is opened on the top surface of the pressure plate 106, a card slot 203 is opened on the inner side of the lower mold 201, a cleaning cylinder 204 is installed on the inner side of the card slot 203, a card block 205 is installed on the inner side of the cleaning cylinder 204, and a cleaning tool 206 is installed on the bottom surface of the card block 205, thereby cleaning residual shaping oil to avoid affecting the life of the mold.

[0023] A sliding rod 3 is connected between the lifting plate 104 and the cover plate 102 , thereby ensuring the stability of the lifting plate 104 during the lifting process.

[0024] Positioning rods 401 are evenly installed on the bottom surface of the lifting plate 104, and corresponding positioning holes 402 are opened on the top surface of the pressure plate 106, thereby ensuring accuracy during the shaping process.

[0025] A collecting chamber 5 is installed on the top surface of the pressure plate 106, and the collecting chamber 5 is connected to the groove 202, thereby facilitating the subsequent unified treatment of the remaining shaping oil.

[0026] A support frame 601 is installed on the bottom surface of the workbench 1, and a buffer pad 602 is installed on the bottom surface of the support frame 601, thereby reducing the impact of external factors on the equipment and providing a stable environment for the operation of the equipment.

[0027] The above are only embodiments of the utility model. The common sense such as the known specific structures and characteristics in the scheme is not described in detail here. The ordinary technicians in the relevant field are aware of all the common technical knowledge in the technical field to which the utility model belongs before the application date or priority date, can obtain all the existing technologies in the field, and have the ability to apply the conventional experimental means before that date. The ordinary technicians in the relevant field can improve and implement the scheme in combination with their own abilities under the enlightenment given by this application. Some typical known structures or known methods should not become obstacles for the ordinary technicians in the relevant field to implement this application. It should be pointed out that for the technicians in this field, without departing from the structure of the utility model, several deformations and improvements can be made, which should also be regarded as the protection scope of the utility model, and these will not affect the effect of the implementation of the utility model and the practicality of the patent.

Claims

1. A powder metallurgy gear shaping die, characterized in that: The workbench (1) comprises support rods (101) installed on both sides of the top surface of the workbench (1), a cover plate (102) installed on the top surface of the support rods (101), a shaping cylinder (103) installed on the top surface of the cover plate (102), an output end of the shaping cylinder (103) passes through the cover plate (102) and is connected to a lifting plate (104), an upper mold (105) is installed on the bottom surface of the lifting plate (104), and a pressure plate (106) is installed on the top surface of the workbench (1); A lower die (201) is installed on the top surface of the pressure-bearing plate (106), a groove (202) is opened on the top surface of the pressure-bearing plate (106), a clamping groove (203) is opened on the inner side of the lower die (201), a cleaning cylinder (204) is installed on the inner side of the clamping groove (203), a clamping block (205) is installed on the inner side of the cleaning cylinder (204), and a cleaning tool (206) is installed on the bottom surface of the clamping block (205).

2. A powder metallurgy gear shaping die as claimed in claim 1, characterized in that: A sliding rod (3) is connected between the lifting plate (104) and the cover plate (102).

3. A powder metallurgy gear shaping die as claimed in claim 2, characterized in that: Positioning rods (401) are evenly installed on the bottom surface of the lifting plate (104), and corresponding positioning holes (402) are opened on the top surface of the pressure-bearing plate (106).

4. A powder metallurgy gear shaping die as claimed in claim 3, characterized in that: A collecting chamber (5) is installed on the top surface of the pressure bearing plate (106), and the collecting chamber (5) is connected to the groove (202).

5. The powder metallurgy gear shaping die according to claim 4, characterized in that: A support frame (601) is installed on the bottom surface of the workbench (1), and a buffer pad (602) is installed on the bottom surface of the support frame (601).