Seat sponge forming mold
By designing an adjustable seat sponge mold, the problem that existing molds are not easy to adjust the sponge molding length and the connection is not firm enough, and flexible adjustment of the sponge molding length and stability of the mold connection are achieved.
Patent Information
- Application Number
- CN202421748410.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-23
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-07-23
AI Technical Summary
The existing seat sponge molding molds are not easy to adjust the molding length of the sponge, and the connection is not firm enough, making it difficult to install and disassemble.
A seat sponge forming mold including a lower mold and an upper mold is designed. By setting a limit rod and adjusting screw, flexible adjustment of the sponge forming length is achieved, and the connection stability of the mold is improved through the fixing screw and the support rod.
It realizes flexible adjustment of sponge molding length, improves the stability of the mold and the firmness of the connection, and simplifies the installation and disassembly process.
Smart Images

Figure CN222875132U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of seat sponge forming molds, in particular to a seat sponge forming mold. Background Art
[0002] Sponge is a porous material with good water absorption, making it suitable for cleaning. Commonly used sponges are made from wood cellulose fibers or foamed plastic polymers. The production process for seat sponges requires the use of a molding mold to shape the sponge. Existing seat sponge molding molds have at least the following drawbacks: 1. Existing seat sponge molding molds are difficult to adjust the sponge's molding length; 2. Existing seat sponge molding molds lack a secure connection, making installation and disassembly difficult. Therefore, we have introduced a new seat sponge molding mold. Utility Model Content
[0003] The main purpose of the utility model is to provide a seat sponge forming mold, which can effectively solve the problems in the background technology.
[0004] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0005] A seat sponge forming mold, comprising a lower mold, the upper end of the lower mold is sleeved with the upper mold, a feed pipe is fixedly connected to the middle of the upper end of the upper mold, a sealing block is inserted and connected to the upper end of the feed pipe, the upper front end of the lower mold and the lower front end of the upper mold are fixedly connected to a No. 1 support block, the upper ends of the two No. 1 support blocks are commonly inserted and connected with a fixing screw, the lower rear end of the lower mold is fixedly connected to two No. 2 support blocks, the upper ends of the two No. 2 support blocks are fixedly connected to support rods;
[0006] The four corners of the upper end of the lower mold are fixedly connected with insertion rods, and the left and right ends of the lower mold and the upper mold are interspersed with two limit rods, the left ends of the two limit rods on the left of the two groups and the right ends of the two limit rods on the right of the two groups are fixedly connected with support plates, and the opposite ends of the two horizontal support plates are interspersed with adjusting screws, and the two limit rods on the left of the two groups are located at one end inside the lower mold and the upper mold and the two limit rods on the right of the two groups are located at one end inside the lower mold and the upper mold are fixedly connected with push plates.
[0007] Preferably, the upper mold includes an upper frame, a feeding port is opened through the upper end of the upper frame, and a connecting groove and two limiting holes are opened at both ends of the upper frame. The connecting groove on the left is located between the two limiting holes on the left, and the connecting groove on the right is located between the two limiting holes on the right. Two connecting blocks are fixedly connected to the lower part of the rear end of the upper frame, and the upper frame is fixedly connected to the No. 1 support block on the upper part.
[0008] By adopting the above technical solution: the seat sponge molding process is completed through the upper mold, the feeding port can facilitate the sponge feeding process, and the two connecting grooves are respectively connected to the two upper adjusting screws, which can support the two upper adjusting screws and improve stability.
[0009] Preferably, the two connecting blocks are respectively sleeved with the two supporting rods.
[0010] By adopting the above technical solution, the height adjustment process of the lower mold can be supported by the two support rods.
[0011] Preferably, the two adjusting screws at the upper portion pass through the two support plates and are interlacedly connected to the lower mold, and the two adjusting screws at the lower portion pass through the two support plates and are interlacedly connected to the upper mold.
[0012] By adopting the above technical solution: by rotating two sets of two longitudinal adjustment screws, the distance between the two horizontal push plates can be adjusted to carry out the seat sponge molding process of different lengths.
[0013] Preferably, the two limiting rods on the left portion are respectively connected to the two limiting holes on the left portion, and the two limiting rods on the right portion are respectively connected to the two limiting holes on the right portion.
[0014] By adopting the above technical solution, the four limiting holes provided on the lower mold and the upper mold can respectively provide limiting support for the sliding process of the eight limiting rods, thereby improving stability.
[0015] Compared with the prior art, the present invention has the following beneficial effects:
[0016] 1. By setting up a lower mold and an upper mold, four limit rods are inserted and connected on the lower mold and the upper mold. By rotating two sets of two horizontal adjustment screws, the distance between the two horizontal push plates can be adjusted to facilitate the molding process of seat sponges of different lengths;
[0017] 2. By arranging two No. 2 support blocks on the lower mold, and providing support rods on both No. 2 support blocks, the two connecting blocks on the upper mold are respectively connected with the two support rods, and the upper frame is connected with the four insertion rods, and the lower mold and the upper mold are connected together by passing the fixed screw through the two No. 1 support blocks, and the connection between the lower mold and the upper mold is convenient for installation and disassembly. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the overall structure of a seat sponge forming mold of the utility model;
[0019] Figure 2 This is a schematic diagram of the connection of the lower mold of a seat sponge forming mold of the utility model;
[0020] Figure 3 This is a schematic diagram of the push plate connection of a seat sponge forming mold of the utility model;
[0021] Figure 4 This is a schematic diagram of the overall structure of an upper mold of a seat sponge forming mold of the present invention.
[0022] In the figure: 1. Lower mold; 2. Upper mold; 3. Feed pipe; 4. Sealing block; 5. Support block No. 1; 6. Fixing screw; 7. Support block No. 2; 8. Support rod; 9. Insert rod; 10. Limit rod; 11. Support plate; 12. Adjusting screw; 13. Push plate; 21. Upper frame; 22. Feed port; 23. Connecting groove; 24. Limit hole; 25. Connecting block. DETAILED DESCRIPTION
[0023] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.
[0024] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," "the other end," and the like, indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0025] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "provided with," "connected," etc. should be understood in a broad sense. For example, "connected" can mean a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be internal communication between two components. Those skilled in the art will be able to understand the specific meanings of the above terms in this utility model based on the specific circumstances.
[0026] See also Figure 1-4 , the utility model provides a technical solution:
[0027] A seat sponge forming mold includes a lower mold 1, the upper end of the lower mold 1 is sleeved with an upper mold 2, a feed pipe 3 is fixedly connected to the middle of the upper end of the upper mold 2, and a sealing block 4 is inserted and connected to the upper end of the feed pipe 3. The upper front end of the lower mold 1 and the lower front end of the upper mold 2 are both fixedly connected to a No. 1 support block 5, and the upper ends of the two No. 1 support blocks 5 are commonly inserted and connected to a fixing screw 6. The lower rear end of the lower mold 1 is fixedly connected to two No. 2 support blocks 7, and the upper ends of the two No. 2 support blocks 7 are fixedly connected to support rods 8.
[0028] In this embodiment, the four corners of the upper end of the lower mold 1 are fixedly connected with insertion rods 9, and the left and right ends of the lower mold 1 and the upper mold 2 are interspersed with two limit rods 10, the left ends of the two limit rods 10 on the left of the two groups and the right ends of the two limit rods 10 on the right of the two groups are fixedly connected with support plates 11, and the opposite ends of the two horizontal support plates 11 are interspersed with adjusting screws 12, the two limit rods 10 on the left of the two groups are located at one end inside the lower mold 1 and the upper mold 2 and the two limit rods 10 on the right of the two groups are located at one end inside the lower mold 1 and the upper mold 2 and are fixedly connected with push plates 13; the two upper adjusting screws 12 respectively pass through the two support plates 11 and are interspersed with the lower mold 1, and the two lower adjusting screws 12 respectively pass through the two support plates 11 and are interspersed with the upper mold 2.
[0029] Through the above scheme: the four insertion rods 9 are all connected with the upper mold 2 through insertion, which can strengthen the connection between the upper mold 2 and the lower mold 1. By synchronously rotating the two sets of horizontal adjustment screws 12, the positions of the two sets of horizontal support plates 11 can be adjusted, thereby adjusting the distance between the two sets of horizontal push plates 13, which facilitates the lower mold 1 and the upper mold 2 to jointly carry out the seat sponge molding process of different lengths, thereby improving flexibility.
[0030] In this embodiment, the upper mold 2 includes an upper frame 21, a feeding port 22 is opened through the upper end of the upper frame 21, and a connecting groove 23 and two limiting holes 24 are opened at both ends of the upper frame 21. The connecting groove 23 on the left is located between the two limiting holes 24 on the left, and the connecting groove 23 on the right is located between the two limiting holes 24 on the right. Two connecting blocks 25 are fixedly connected to the lower part of the rear end of the upper frame 21, and the upper frame 21 is fixedly connected to the No. 1 support block 5 on the upper part; the two connecting blocks 25 are respectively connected to the two support rods 8; the two limiting rods 10 on the left are respectively inserted and connected with the two limiting holes 24 on the left, and the two limiting rods 10 on the right are respectively inserted and connected with the two limiting holes 24 on the right.
[0031] Through the above scheme: the two connecting blocks 25 are respectively connected to the two support rods 8, which can facilitate the height adjustment process of the upper mold 2, and the feeding port 22 is fixedly connected with the feeding pipe 3, which can facilitate the feeding process in the lower mold 1 and the upper mold 2.
[0032] It should be noted that the present invention is a seat sponge forming mold. During use, the two connecting blocks 25 on the upper mold 2 are respectively sleeved with the two support rods 8, and the upper mold 2 is sleeved with the four insertion rods 9, and then the two No. 1 support blocks 5 are connected together by fixing the screw 6, so as to fix the connection between the lower mold 1 and the upper mold 2, thereby forming a closed molding space. Through the above-mentioned fixing method, the upper and lower parts of the mold are firmly connected together, which effectively improves the stability of the mold during operation and prevents the mold from being dislocated or deformed due to vibration or external force. By rotating the two sets of two horizontal adjusting screws 12, the distance between the push plates 13 can be changed by adjusting the rotation angle of the screws. This step is to ensure that the end faces of the two longitudinal push plates 13 are flush, so as to adapt to different For the molding requirements of seat sponges of the same length, after the adjustment is completed, the push plate 13 will be located at the predetermined molding position, ready for the subsequent sponge raw material injection and molding process, so that the lower mold 1 and the upper mold 2 can jointly carry out the molding process of seat sponges of different lengths. The sponge raw materials (such as polyether, isocyanate, etc.) are transported to the molding cavity of the mold through the feeding pipe 3. These raw materials undergo a chemical reaction (such as polyurethane foaming reaction) in the mold to form a seat sponge. After the mold is closed and the raw materials are injected, the raw materials react chemically in the mold and produce a large amount of gas (such as carbon dioxide), causing the raw materials to expand and form a seat sponge with a porous structure. In this process, the shape and size of the mold determine the shape and size of the final product, and the connection between the lower mold 1 and the upper mold 2 is convenient for installation and disassembly, which facilitates the removal of the molded seat sponge.
[0033] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.
Claims
1. A seat sponge forming mold, comprising a lower mold (1), characterized in that: The upper end of the lower mold (1) is sleeved with the upper mold (2), a feeding pipe (3) is passed through and fixedly connected to the middle of the upper end of the upper mold (2), a sealing block (4) is inserted and connected to the upper end of the feeding pipe (3), the upper front end of the lower mold (1) and the lower front end of the upper mold (2) are both fixedly connected to a No. 1 support block (5), the upper ends of the two No. 1 support blocks (5) are commonly inserted and connected to a fixing screw (6), the lower rear end of the lower mold (1) is fixedly connected to two No. 2 support blocks (7), the upper ends of the two No. 2 support blocks (7) are both fixedly connected to a support rod (8); The four corners of the upper end of the lower mold (1) are fixedly connected with an insertion rod (9); the left and right ends of the lower mold (1) and the upper mold (2) are both interlaced with two limit rods (10); the left ends of the two limit rods (10) of the two left groups and the right ends of the two limit rods (10) of the two right groups are both fixedly connected with a support plate (11); the opposite ends of the two horizontal support plates (11) are both interlaced with an adjusting screw (12); the ends of the two limit rods (10) of the two left groups located on the inner side of the lower mold (1) and the upper mold (2) and the ends of the two limit rods (10) of the two right groups located on the inner side of the lower mold (1) and the upper mold (2) are both fixedly connected with a push plate (13).
2. The seat sponge forming mold according to claim 1, characterized in that: The upper mold (2) comprises an upper frame (21), the upper end of the upper frame (21) is penetrated by a feeding port (22), the left and right ends of the upper frame (21) are both provided with a connecting groove (23) and two limiting holes (24), the connecting groove (23) on the left is located between the two limiting holes (24) on the left, and the connecting groove (23) on the right is located between the two limiting holes (24) on the right, the lower rear end of the upper frame (21) is fixedly connected to two connecting blocks (25), and the upper frame (21) is fixedly connected to a No. 1 supporting block (5) on the upper part.
3. The seat sponge forming mold according to claim 2, characterized in that: The two connection blocks (25) are respectively sleeved with the two support rods (8).
4. The seat sponge forming mold according to claim 1, characterized in that: The two upper adjusting screws (12) respectively pass through the two support plates (11) to be interlaced and connected with the lower mold (1), and the two lower adjusting screws (12) respectively pass through the two support plates (11) to be interlaced and connected with the upper mold (2).
5. The seat sponge forming mold according to claim 1, characterized in that: The two limit rods (10) on the left are respectively connected to the two limit holes (24) on the left, and the two limit rods (10) on the right are respectively connected to the two limit holes (24) on the right.