Adjustable mold

By designing adjustable molds, using the splicing structure of the lower mold and the upper mold and the size adjustment of the adjustment block and limit block, the existing molds have been solved, and the various size adaptation and production efficiency of the molds have been improved.

CN222875171UActive Publication Date: 2025-05-16XIAMEN FUGUITONG TECH CO LTD
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Patent Information

Application Number
CN202421615882.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-09
Publication Date
2025-05-16
Estimated Expiration
2034-07-09

AI Technical Summary

Technical Problem

The existing mold design fixing cavity results in poor adaptability, and it is necessary to make multiple models of molds to adapt to products of different sizes, which increases production costs.

Method used

An adjustable mold is designed to form an injection molding cavity by splicing the lower mold core of the lower mold and the upper mold core of the upper mold, and size adjustment is achieved through the adjustment block and the limit block to achieve the adaptation of multiple sizes.

Benefits of technology

The adjustability of the mold is realized, the cost of producing different models of molds is reduced, and the adaptability and production efficiency are improved.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222875171U_ABST
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Abstract

The utility model relates to the field of dies, and provides an adjustable die which comprises a lower die and an upper die, the lower die comprises a cavity plate and an ejector plate, and a lower die core cavity and a lower die core are arranged on the cavity plate; the lower die core comprises a left die block, a right die block and an adjusting block; the upper die is provided with an upper die core cavity, an upper die core and a limiting block; the upper mold core and the mold core are spliced to form an injection molding cavity; the width of the limiting blocks is the same as that of the adjusting blocks, and the number of the limiting blocks is the same as that of the adjusting blocks. The lower mold core can be spliced through an adjusting block, and when the lower mold core spliced by the left mold block and the right mold block is a lower cavity with the smallest size; if an adjusting block is placed between the left module and the right module, the length or width of the lower cavity can be increased, and adjustment of the size specification is achieved. And the upper mold can be matched with the lower mold core by replacing the upper mold core, and is mounted and fixed through the limiting block, so that an injection molding cavity of a product is formed, and the purpose of adjusting the type of the cavity is achieved.
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Description

Technical Field

[0001] The utility model relates to the field of molds, in particular to an adjustable mold. Background Art

[0002] Molds are various molds and tools used in industrial production to obtain the desired products by injection molding, blow molding, extrusion, die casting or forging, smelting, stamping and other methods. In short, molds are tools used to make molded objects. This tool is composed of various parts, and different molds are composed of different parts. The mold generally consists of two parts: the movable mold and the fixed mold (or the male mold and the female mold), which can be separated or combined. When separated, the workpiece is taken out, and when closed, the blank is injected into the mold cavity for forming.

[0003] However, existing molds all have a fixed cavity. In order to improve the efficiency of injection molding or reduce costs, multiple cavities are designed to achieve one-out-of-many injection molding. Therefore, for products that only differ in size, multiple corresponding models of molds need to be made and used, resulting in increased production costs. Utility Model Content

[0004] The utility model aims to provide an adjustable mold, aiming to improve the problem that the existing mold is only suitable for one type of product, resulting in poor adaptability.

[0005] To achieve the above purpose, the utility model adopts the following technical solution: an adjustable mold, comprising:

[0006] A lower mold, comprising a cavity plate and an ejector plate for ejecting the product in the cavity plate, wherein the cavity plate is provided with a lower mold core cavity and a lower mold core spliced ​​and arranged in the lower mold core cavity; the lower mold core comprises a left module and a right module spliced ​​in half, and at least one adjustment block disposed between the left module and the right module or on the side opposite to the splicing surface;

[0007] The left module and the right module are assembled to form a lower cavity, or the left module, the right module and the adjustment block are assembled to form a lower cavity; and

[0008] An upper mold is provided with an upper mold core cavity, an upper mold core arranged in the upper mold core cavity, and a limit block placed or removed between the upper mold core cavity and the upper mold core; the upper mold core and the lower mold core are assembled to form an injection molding cavity;

[0009] The width of the limiting block is set to be the same as the width of the adjusting block, and the number of the limiting blocks is set to be the same as the number of the adjusting blocks.

[0010] Preferably, the left module is provided with a vertex module assembled with the left module, and a plurality of the vertex modules are provided, and a first dimension of one vertex module is greater than a first dimension of another vertex module;

[0011] The first dimension is the length dimension corresponding to the joint surface of the left module and the right module;

[0012] The right module has the same structural arrangement as the left module.

[0013] Preferably, the upper mold core is provided with a top module assembled with itself, and a plurality of the top modules are provided, and the second dimension of one top module is greater than the second dimension of another top module;

[0014] The second size and the first size are sizes in the same direction.

[0015] Preferably, a top plate is arranged on the top surface of the upper mold, and the top plate is provided with a plurality of first injection pipelines extending to the cavity of the upper mold core, and interfaces of the first injection pipelines are arranged on the side or top surface of the upper mold.

[0016] Preferably, the lower mold is provided with a plurality of second injection pipelines and air circuits extending to the lower mold core cavity.

[0017] Preferably, the ejector plate is provided with a cylinder for driving itself to move back and forth, and the cylinder is arranged on the cavity plate.

[0018] Preferably, at least one hanging ring is provided on the outer side surface of the lower mold.

[0019] Preferably, the bottom surface of the lower mold is provided with a bottom plate.

[0020] After adopting the above technical solution, the utility model has the following advantages compared with the background technology:

[0021] 1. The lower mold core of the lower mold can be assembled and placed, and the size can be adjusted through the adjustment block. For example, when the lower mold core is only assembled by the left module and the right module, it is the smallest lower cavity; if the adjustment block is placed between the left module and the right module, the length or width of the lower cavity can be increased to form the size adjustment. The upper mold can be matched with the lower mold core by replacing the upper mold core, and then installed and fixed by the limit block, so as to form the injection cavity of the product and achieve the effect of injection molding production. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a schematic diagram of the structure of the adjustable mold described in the utility model;

[0023] Figure 2It is a structural schematic diagram of the lower mold of the adjustable mold described in the utility model;

[0024] Figure 3 It is a structural schematic diagram of the upper mold of the adjustable mold described in the utility model.

[0025] Description of reference numerals:

[0026] 10. Lower mold; 101. Cavity plate; 102. Ejector plate; 103. Cylinder; 104. Lifting ring; 105. Bottom plate; 106. Second injection pipeline; 107. Air circuit;

[0027] 1011, lower mold core cavity; 1012, lower mold core; 1013, left module; 1014, right module; 1015, adjustment block; 1016, vertex module;

[0028] 20, upper mold; 201, upper mold core cavity; 202, upper mold core; 203, limit block; 204, top plate; 205, first injection molding pipeline;

[0029] 2021. Top module. DETAILED DESCRIPTION

[0030] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.

[0031] In addition, it should be noted that the terms "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc. are all based on the orientation or position relationship described in the drawings, and are only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the device or element of the utility model must have a specific orientation, and therefore cannot be understood as a limitation on the utility model.

[0032] When an element is referred to as being “fixed to” or “disposed on” or “provided on” another element, it may be directly on the other element or indirectly on the other element. When an element is referred to as being “connected to” another element, it may be directly connected to the other element or indirectly connected to the other element.

[0033] Unless otherwise clearly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the utility model can be understood according to specific circumstances.

[0034] Example

[0035] Please refer to Figure 1 , Figure 2 and Figure 3 The present embodiment provides an adjustable mold, including a lower mold 10 and an upper mold 20, the lower mold 10 includes a cavity plate 101 and an ejector plate 102 for ejecting the product in the cavity plate 101, the cavity plate 101 is provided with a lower mold core cavity 1011 and a lower mold core 1012 assembled and arranged in the lower mold core cavity 1011; the lower mold core 1012 includes a left module 1013 and a right module 1014 assembled in half, and at least one adjustment block 1015 arranged between the left module 1013 and the right module 1014 or on the side opposite to the assembled surface; the left module 1013 and the right module 1014 are assembled to form a lower cavity, or the left module 1013, the right module 1014 and the adjustment block 1015 are assembled to form the lower cavity. The upper mold 20 is provided with an upper mold core cavity 201, an upper mold core 202 arranged in the upper mold core cavity 201, and a limit block 203 placed or removed between the upper mold core cavity 201 and the upper mold core 202; the upper mold core 202 and the lower mold core 1012 are assembled to form an injection cavity; the width of the limit block 203 is set to be the same as the width of the adjustment block 1015, and the number of the limit blocks 203 is set to be the same as the number of the adjustment blocks 1015.

[0036] Specifically, the lower mold core 1012 can be assembled and placed in the lower mold core cavity 1011, and the size can be adjusted by the adjustment block 1015. That is, the lower mold core 1012 assembled by the left module 1013 and the right module 1014 is the smallest lower mold cavity; if the adjustment block 1015 is placed between the left module 1013 and the right module 1014, the length or width of the lower mold cavity can be increased, thereby forming an adjustment of the size specification, so different sizes can be adjusted by setting different numbers of adjustment blocks 1015. For example, two adjustment blocks 1015 are set, and the lower mold core 1012 formed by the left module 1013 and the right module 1014 is the smallest mold core; the left module 1013, the right module 1014 and the two adjustment blocks 1015 are combined to form the largest mold core; and after the left module 1013, the right module 1014 and one adjustment block 1015 are combined, the other adjustment block 1015 is located between the left module 1013 and the lower mold core cavity 1011 for limiting, thereby achieving the purpose of adjustment and limiting.

[0037] The upper mold 20 can be matched with the lower mold core 1012 by replacing the upper mold core 202, and then installed and fixed by the limit block 203. If the upper mold core 202 is completely engaged with the upper mold core cavity 201, the limit block 203 can be removed to form the injection cavity of the product, thereby achieving the effect of injection molding production.

[0038] This embodiment can be used for injection molding rectangular door panels, or other products that only need to change the length or width without affecting the design of the outer contour, such as columnar products or rectangular products. The adjustment block 1015 and the limit block 203 can be strip plates for adjustment.

[0039] Furthermore, if Figure 2 As shown, in this embodiment, the left module 1013 is provided with a vertex module 1016 assembled with itself, and there are multiple vertex modules 1016, and the first dimension of one vertex module 1016 is larger than the first dimension of another vertex module 1016; the first dimension is the length dimension corresponding to the assembled surface of the left module 1013 and the right module 1014; the right module 1014 has the same structural arrangement as the left module 1013.

[0040] For ease of explanation and understanding, the width dimension of the door panel is adjusted by the adjustment block 1015 and the limit block 203, while the top angle module 1016 adjusts the length dimension of the door panel.

[0041] Specifically, by replacing different vertex modules 1016, the length dimension of the left module 1013 can be changed. Taking two sizes as an example, one vertex module 1016 has a cavity for injection molding a door panel, while the other vertex module 1016 does not have a cavity. In this way, cavities of different length dimensions are formed by replacement. The right module 1014 is replaced in the same way. The adjustment block 1015 can be designed as a multi-section splicing structure according to the length of the vertex module 1016, so as to adapt to the splicing of the corresponding mold core cavity, and form a variety of different sizes of splicing for use, so as to adapt to door panels of different sizes and models.

[0042] Furthermore, if Figure 3 As shown, in this embodiment, the upper mold core 202 is provided with a top module 2021 assembled with itself, and multiple top modules 2021 are provided, and the second dimension of one top module 2021 is larger than the second dimension of another top module 2021; the second dimension and the first dimension are dimensions in the same direction.

[0043] The structure of the upper mold core 202 can also be designed in a splicing manner, so that the number of upper mold cores 202 can be reduced, and the cavity structure adapted to the cavity of the lower mold 10 can be spliced ​​in the length direction through the top module 2021, so that the desired size can be spliced. The design principle of the top module 2021 is the same as that of the top corner module 1016.

[0044] like Figure 1 As shown, in this embodiment, a top plate 204 is arranged on the top surface of the upper mold 20, and the top plate 204 is provided with a plurality of first injection molding pipelines 205 extending to the cavity of the upper mold core 202, and the interface of the first injection molding pipeline 205 is arranged on the side or top surface of the upper mold 20. There are a plurality of first injection molding pipelines 205, each of which is independently designed, so that injection molding materials can be independently provided to different areas. That is, there are different injection molding pipelines for the size adjustment parts, so that after the size is adjusted, the injection molding pipeline of the interface can be stopped, so as to form the effect of injection molding of different areas, so as to adapt to the injection molding method of size adjustment, and have good practicality.

[0045] like Figure 1 As shown, in this embodiment, the lower mold 10 is provided with a second injection molding pipeline 106 and an air circuit 107 extending to the cavity of the lower mold core 1012. Similarly, a corresponding injection molding pipeline and an air circuit 107 can be provided in the lower mold 10, and the air in the cavity can be discharged through the air circuit 107 to avoid bubbles. At the same time, multiple injection molding pipelines are used for injection molding, which can ensure uniform distribution of the injection molding material, reduce stress concentration, and improve practicality.

[0046] like Figure 1As shown, in this embodiment, the ejector plate 102 is provided with a cylinder 103 that drives itself to move back and forth, and the cylinder 103 is arranged on the cavity plate 101. By driving the ejector plate 102 to move by the cylinder 103, the injection molded product can be ejected from the lower mold 10, achieving the effect of automatic demolding.

[0047] like Figure 1 and Figure 2 As shown, in this embodiment, at least one lifting ring 104 is provided on the outer side surface of the lower mold 10. Since the mold is heavy as a whole, the design of the lifting ring 104 is convenient for lifting, carrying or disassembly, etc., which is convenient for operation and improves practicality.

[0048] like Figure 1 As shown, in this embodiment, the bottom surface of the lower mold 10 is provided with a bottom plate 105. The design of the bottom plate 105 of the lower mold 10 and the top plate 204 of the upper mold 20 are both used to protect the upper and lower surfaces of the mold, and at the same time, they are slightly protruding from the cavity plate 101 or the ejector plate 102 to avoid wear of the injection port or other structures, providing a protective effect.

[0049] The above is only a preferred specific implementation of the utility model, but the protection scope of the utility model is not limited thereto. Any changes or substitutions that can be easily thought of by a person skilled in the art within the technical scope disclosed by the utility model should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope of the claims.

Claims

1. An adjustable mold, characterized in that: include: A lower mold, comprising a cavity plate and an ejector plate for ejecting the product in the cavity plate, wherein the cavity plate is provided with a lower mold core cavity and a lower mold core spliced ​​and arranged in the lower mold core cavity; the lower mold core comprises a left module and a right module spliced ​​in half, and at least one adjustment block disposed between the left module and the right module or on the side opposite to the splicing surface; The left module and the right module are assembled to form a lower cavity, or the left module, the right module and the adjustment block are assembled to form a lower cavity; and An upper mold is provided with an upper mold core cavity, an upper mold core arranged in the upper mold core cavity, and a limit block placed or removed between the upper mold core cavity and the upper mold core; the upper mold core and the lower mold core are assembled to form an injection molding cavity; The width of the limiting block is set to be the same as the width of the adjusting block, and the number of the limiting blocks is set to be the same as the number of the adjusting blocks.

2. The adjustable mold according to claim 1, characterized in that: The left module is provided with a vertex module assembled with the left module, and a plurality of the vertex modules are provided, and a first dimension of one vertex module is larger than a first dimension of another vertex module; The first dimension is the length dimension corresponding to the joint surface of the left module and the right module; The right module has the same structural arrangement as the left module.

3. The adjustable mold according to claim 2, characterized in that: The upper mold core is provided with a top module assembled with the upper mold core, and the top modules are provided in plurality, and the second dimension of one top module is greater than the second dimension of another top module; The second size and the first size are sizes in the same direction.

4. The adjustable mold according to claim 1, characterized in that: A top plate is arranged on the top surface of the upper mold, and a plurality of first injection pipelines extending to the cavity of the upper mold core are arranged on the top plate, and interfaces of the first injection pipelines are arranged on the side or top surface of the upper mold.

5. The adjustable mold according to claim 1, characterized in that: The lower mold is provided with a plurality of second injection pipelines and air paths extending to the lower mold core cavity.

6. The adjustable mold according to claim 1, characterized in that: The ejector plate is provided with a cylinder which drives the ejector plate to move back and forth, and the cylinder is provided on the cavity plate.

7. The adjustable mold according to claim 1, characterized in that: The outer side surface of the lower mold is provided with at least one hanging ring.

8. The adjustable mold according to claim 1, characterized in that: The bottom surface of the lower mold is provided with a bottom plate.