Plastic suction machine for preparing S corrugated packing for cooling tower

Abstract

The utility model discloses a plastic vacuum forming machine for preparing S corrugated packing for a cooling tower, and relates to the technical field of plastic vacuum forming machines. The clamping mechanism is arranged on the position adjusting upper cover and used for clamping the plastic plate, the clamping mechanism comprises a pressing frame, a clamping frame and a clamping groove, the clamping groove is formed in the top of the lower control box, the pressing frame is arranged at the top of the lower control box, and the clamping frame is fixedly connected to the bottom of the pressing frame; and the adsorption mechanism is arranged in the pressing frame. According to the plastic vacuum forming machine for preparing the S-corrugated packing for the cooling tower, through the use of the clamping mechanism, the position of a plastic plate can be determined, the stability in the plastic vacuum forming process is guaranteed, and the situation that the plastic plate shifts and influences the plastic vacuum forming effect during plastic vacuum forming is avoided; the position of the plastic uptake plate can be adjusted, so that the plastic uptake plate can be switched between heating and plastic uptake, and the plastic uptake plate is simple in structure and convenient to use.

Description

Technical Field

[0001] The utility model relates to the technical field of vacuum forming machines, in particular to a vacuum forming machine for preparing S-shaped corrugated fillers for cooling towers. Background Art

[0002] A cooling tower is a device that uses water as a circulating coolant to absorb heat from a system and discharge it into the atmosphere to lower the water temperature. It uses the heat exchange between water and air flow to generate steam. The steam evaporates and takes away the heat to achieve the principles of evaporative heat dissipation, convection heat transfer and radiation heat transfer. It dissipates the waste heat generated in industry or refrigeration and air conditioning to lower the water temperature through evaporative heat dissipation to ensure the normal operation of the system. The device is generally barrel-shaped, hence the name cooling tower.

[0003] S corrugated packing is a new type of water purification material widely used in water treatment applications. It is a type of corrugated packing and is widely used in hyperbolic, natural ventilation towers, mechanical towers, cement frame cooling towers, cross-flow and counter-flow cooling towers, etc. Its efficient cooling and corrosion resistance enable it to operate stably for a long time in these applications.

[0004] The authorization publication number "CN219583505U" records "a vacuum forming machine for filter element production, comprising a box body, the inner wall of the box body is fixedly connected with a partition, the top of the partition is fixedly installed with a clamping box, the interior of the clamping box is provided with a clamping assembly, the interior of the box body is provided with a cooling mechanism, a lower mold is provided above the clamping box, and the inner bottom wall of the lower mold is provided with an air suction cavity. By rotating the turntable, the two-way screw can drive the two L-shaped clamping blocks to move, complete the clamping of the lower mold base, and realize the rapid disassembly of the lower mold. When the material processing is completed, the fan is started, and cold water is introduced from the water inlet pipe into the serpentine tube. Under the action of the fan, the outside air is transported to the inside of the box body. When passing through the serpentine tube, heat exchange occurs with the colder medium inside the serpentine tube, so that the vacuum forming material can be quickly cooled and formed, thereby improving the production and processing efficiency."

[0005] The above patent realizes the rapid disassembly of the lower mold and the rapid cooling and molding of the blister-formed material, thereby improving the production and processing efficiency. However, during use, the position of the plastic plate cannot be adjusted to achieve flexibility of use. Moreover, during the blister process, the position of the plastic plate cannot be guaranteed to be determined to ensure the use effect. Utility Model Content

[0006] The utility model provides a blister machine for preparing S-shaped corrugated fillers for cooling towers. By using a clamping mechanism, the position of a plastic plate can be determined to ensure stability during the blister process and avoid displacement of the plastic plate during the blister process to affect the blister effect. By using the adsorption mechanism, the position of the blister plate can be adjusted to complete the conversion between heating and blister process. In addition, the utility model has a simple structure and is easy to use.

[0007] To achieve the above purpose, the utility model is implemented by the following technical scheme: a blister machine for preparing S-corrugated packing for cooling tower, comprising:

[0008] A lower control box with an adjustable upper cover is provided on the top;

[0009] A snap-fit ​​mechanism is provided on the position adjustment upper cover and is used for snap-fitting the plastic plate. The snap-fit ​​mechanism includes a pressing frame, a snap-fit ​​frame and a snap-fit ​​groove. The snap-fit ​​groove is provided on the top of the lower control box. The pressing frame is provided on the top of the lower control box. The snap-fit ​​frame is fixedly connected to the bottom of the pressing frame.

[0010] The adsorption mechanism is arranged in the pressing frame and is used for adsorbing the plastic plate. The adsorption mechanism includes a pressure-controlled pump and an adsorption pipe. The pressure-controlled pump is fixedly connected to the top of the positioning cover. The adsorption pipe is opened in the pressing frame and extends into the clamping frame. The output end of the pressure-controlled pump is connected with a telescopic tube, and one end of the telescopic tube is connected in the adsorption pipe.

[0011] Furthermore, telescopic cylinders are fixedly connected to the four inner corners of the position adjustment upper cover, and the output ends of the four telescopic cylinders are fixedly connected to the pressing frame.

[0012] Furthermore, a heating chamber is provided in the position-adjusting upper cover, a heating tube is installed in the heating chamber, a temperature control box is installed on one side of the outer surface of the position-adjusting upper cover, and the heating tube is connected to the temperature control box.

[0013] Furthermore, a plurality of lifting cylinders are fixedly connected to the bottom of the lower control box, a mold plate is slidably connected inside the lower control box, and the bottom of the mold plate is fixedly connected to the output ends of the plurality of lifting cylinders.

[0014] Furthermore, a vacuum pump is fixedly connected to one side of the lower control box, and an output end of the vacuum pump is extended outside the lower control box.

[0015] Furthermore, a baffle frame is fixedly connected to the top edge of the lower control box.

[0016] The utility model provides a vacuum forming machine for preparing S-shaped corrugated packing for cooling towers. It has the following beneficial effects:

[0017] Efficient adsorption and positioning functions:

[0018] The clamping mechanism includes a pressing frame, a clamping frame and a clamping slot. The height of the pressing frame is adjustable to ensure that the plastic plate is stable and does not shift during the blister process. The clamping frame and the clamping slot are connected to each other to ensure the precise positioning of the plastic plate. This design avoids the problem of displacement of the plastic plate during the blister process and improves the precision and quality of product molding.

[0019] Adsorption mechanism: It includes a pressure control pump and an adsorption pipeline. The pressure control pump controls the air pressure in the adsorption pipeline to achieve adsorption of the plastic plate. The adsorption pipeline extends into the clamping frame to ensure uniform distribution of adsorption force and prevent displacement of the plastic plate during heating and molding. This function greatly improves production efficiency and the precision of the finished product.

[0020] Precise heating control:

[0021] Heating system: A heating chamber is set inside the upper cover, and the heating tube is controlled by a temperature control box. The temperature control box can accurately control the temperature of the heating tube, so that the temperature in the heating chamber is evenly distributed, so that the plastic plate is evenly heated and softened. This ensures that the plastic plate is evenly formed during the blister process, avoiding product defects caused by local overheating or underheating.

[0022] Flexible adjustment of the temperature control box: the heating temperature can be adjusted according to the characteristics of different plastic materials, improving the adaptability of the equipment and the flexibility of operation, ensuring that all materials can achieve the best blister effect.

[0023] Powerful molding capability:

[0024] Lifting system: Multiple lifting cylinders can be selected from existing models on the market as needed. The height of the mold plate can be controlled by the extension and retraction of multiple lifting cylinders to ensure the stability and accuracy of the mold plate when it is positioned on the plastic plate. The distribution and number of lifting cylinders can be optimized according to the size and shape of the mold plate to ensure uniform force on the mold plate and improve the accuracy of plastic forming.

[0025] Vacuum system: The vacuum pump controls the air pressure in the lower control box to ensure that the plastic sheet can fit the mold tightly during the blister process to form a fine corrugated structure. The model selection of the vacuum pump can be optimized according to specific production needs to ensure the stability and molding quality of the blister process.

[0026] Simple operation process:

[0027] Intelligent control: The whole equipment is controlled by manually starting and shutting down the switch, which is simple and easy to operate. The wiring diagram of the power element and the power supply are common knowledge in this field, and the operator can quickly get started.

[0028] Flexible adjustment: components such as telescopic cylinder, lifting cylinder and pressure control pump can be adjusted and configured according to production needs, which improves the versatility and flexibility of the equipment and is suitable for plastic sheet vacuum forming of different specifications and materials.

[0029] Stable structural design:

[0030] High-strength materials: key components such as the lower control box, press frame, and snap-on frame are all made of high-strength materials to ensure the durability and stability of the equipment. During long-term use, the equipment can maintain a stable working state and reduce maintenance costs.

[0031] Modular design: The connection between each component is clear and easy to disassemble and repair. When a component fails, it can be quickly replaced, reducing downtime and improving production efficiency.

[0032] To sum up, the S-corrugated packing preparation equipment for cooling towers in this embodiment has many beneficial effects such as high efficiency, precision, stability, and easy operation through scientific configuration and precise control of various components, and can significantly improve the production quality and efficiency of cooling tower packing. BRIEF DESCRIPTION OF THE DRAWINGS

[0033] Figure 1 It is an exploded cross-sectional view of the utility model;

[0034] Figure 2 It is an exploded view of the utility model;

[0035] Figure 3 It is a partial cross-sectional view of the utility model;

[0036] Figure 4 It is a three-dimensional diagram of the utility model.

[0037] In the figure: 1. lower control box; 2. snap-fitting groove; 3. lifting cylinder; 4. mold plate; 5. vacuum pump; 6. adsorption pipeline; 7. pressure control pump; 8. heating chamber; 9. adjustment cover; 10. heating tube; 11. telescopic cylinder; 12. pressing frame; 13. snap-fitting frame; 14. baffle frame; 15. telescopic tube; 16. temperature control box. DETAILED DESCRIPTION

[0038] The following will clearly and completely describe the technical solutions in the embodiments of the utility model in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0039] See also Figure 1-4The utility model provides a technical solution: a blister machine for preparing S-shaped corrugated packing for cooling tower, comprising:

[0040] A lower control box 1 with an adjustable upper cover 9 is provided on the top;

[0041] A snap-fit ​​mechanism is provided on the position adjustment upper cover 9 for snap-fitting the plastic plate. The snap-fit ​​mechanism includes a pressing frame 12, a snap-fit ​​frame 13 and a snap-fit ​​groove 2. The snap-fit ​​groove 2 is provided on the top of the lower control box 1. The pressing frame 12 is provided on the top of the lower control box 1. The snap-fit ​​frame 13 is fixedly connected to the bottom of the pressing frame 12; and

[0042] The adsorption mechanism is arranged in the pressing frame 12 and is used for adsorbing the plastic plate. The adsorption mechanism includes a pressure-controlled pump 7 and an adsorption pipe 6. The pressure-controlled pump 7 is fixedly connected to the top of the positioning cover 9. The adsorption pipe 6 is opened in the pressing frame 12, and the adsorption pipe 6 extends into the clamping frame 13. The output end of the pressure-controlled pump 7 is connected to a telescopic tube 15, and one end of the telescopic tube 15 is connected to the adsorption pipe 6.

[0043] In the present embodiment: the upper cover 9 can be adjusted to a relative position on the top of the lower control box 1 to improve the use effect, and its structure belongs to the application of the prior art, which will not be elaborated here. The height of the pressing frame 12 is adjusted to ensure the use effect. The snap-fit ​​frame 13 and the snap-fit ​​groove 2 are docked with each other to ensure the positioning of the plastic plate during use and avoid displacement of the plastic plate during the blistering process. The model of the pressure control pump 7 can be selected from those available on the market as needed. It will not be elaborated here. The pressure inside the adsorption pipe 6 is controlled by the pressure control pump 7 to achieve the adsorption of the blister plate by the snap-fit ​​frame 13 to ensure use.

[0044] Specifically, the four inner corners of the position adjustment upper cover 9 are fixedly connected with telescopic cylinders 11 , and the output ends of the four telescopic cylinders 11 are fixedly connected to the pressing frame 12 .

[0045] In this embodiment, the model of the telescopic cylinder 11 can be selected from those available on the market as needed, and no further details will be given here. The telescopic cylinder 11 is used to control the height of the pressing frame 12.

[0046] Specifically, a heating chamber 8 is opened in the position-adjusting upper cover 9 , a heating tube 10 is installed in the heating chamber 8 , a temperature control box 16 is installed on one side of the outer surface of the position-adjusting upper cover 9 , and the heating tube 10 is connected to the temperature control box 16 .

[0047] In this embodiment, the temperature control box 16 controls the temperature of the heating tube 10 so that the temperature in the heating chamber 8 is controlled to achieve heating of the plastic plate.

[0048] Specifically, a plurality of lifting cylinders 3 are fixedly connected to the bottom of the lower control box 1 , a mold plate 4 is slidably connected inside the lower control box 1 , and a bottom of the mold plate 4 is fixedly connected to the output ends of the plurality of lifting cylinders 3 .

[0049] In this embodiment, the models of the multiple lifting cylinders 3 can be selected from those available on the market as needed, and no further details are given here. By extending and retracting the multiple lifting cylinders 3, the height of the mold plate 4 is controlled to achieve the blister effect.

[0050] Specifically, a vacuum pump 5 is fixedly connected to one side of the lower control box 1 , and an output end of the vacuum pump 5 is extended outside the lower control box 1 .

[0051] In this embodiment, the model of the vacuum pump 5 can be selected from those available on the market as needed, and no further details are given here. The vacuum pump 5 controls the air pressure in the lower control box 1 to achieve the blister effect.

[0052] Specifically, a baffle frame 14 is fixedly connected to the top edge of the lower control box 1 .

[0053] In this embodiment: the baffle frame 14 ensures that the plastic plate placed inside is positioned.

[0054] When in use, the plastic plate is placed in the baffle frame 14, and multiple telescopic cylinders 11 are extended to make the pressing frame 12 drive the clamping frame 13 to descend, and the telescopic tube 15 is lengthened. The air pressure in the adsorption pipe 6 is controlled by the pressure control pump 7, so that the clamping frame 13 adsorbs the plastic plate. After completion, the telescopic cylinder 11 contracts to move the plastic plate to the bottom of the adjustment cover 9, and the temperature control box 16 controls the heating tube 10 to heat the plastic plate so that the heating tube 10 heats the plastic plate to soften it. After completion, the telescopic cylinder 11 is extended and the clamping frame 13 enters the clamping groove 2 to position the plastic plate. After completion, multiple lifting cylinders 3 are extended to make the mold plate 4 push the plastic plate. At the same time, the vacuum pump 5 controls the air pressure in the lower control box 1 to make the plastic plate be sucked and the use is completed.

[0055] The control method of the present invention is to control by manually starting and closing the switch. The wiring diagram of the power element and the provision of power supply are common knowledge in the field, and the present invention is mainly used to protect mechanical devices, so the present invention will not explain the control method and wiring arrangement in detail.

[0056] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A blister machine for preparing S corrugated packing for cooling tower, characterized in that: include: A lower control box (1) with a position-adjustable upper cover (9) on the top; A snap-fit ​​mechanism is arranged on the position adjustment upper cover (9) and is used for snap-fitting the plastic plate. The snap-fit ​​mechanism comprises a pressing frame (12), a snap-fit ​​frame (13) and a snap-fit ​​groove (2). The snap-fit ​​groove (2) is opened on the top of the lower control box (1). The pressing frame (12) is arranged on the top of the lower control box (1). The snap-fit ​​frame (13) is fixedly connected to the bottom of the pressing frame (12). as well as The adsorption mechanism is arranged in a pressing frame (12) and is used for adsorbing the plastic plate. The adsorption mechanism comprises a pressure control pump (7) and an adsorption pipe (6). The pressure control pump (7) is fixedly connected to the top of the position adjustment cover (9). The adsorption pipe (6) is opened in the pressing frame (12), and the adsorption pipe (6) extends into the clamping frame (13). The output end of the pressure control pump (7) is connected to a telescopic pipe (15), and one end of the telescopic pipe (15) is connected to the adsorption pipe (6).

2. The blister machine for preparing S-shaped corrugated packing for cooling tower according to claim 1, characterized in that: The four inner corners of the position adjustment upper cover (9) are all fixedly connected with telescopic cylinders (11), and the output ends of the four telescopic cylinders (11) are all fixedly connected to the pressing frame (12).

3. The blister machine for preparing S corrugated packing for cooling tower according to claim 2, characterized in that: A heating chamber (8) is provided in the position-adjusting upper cover (9), a heating tube (10) is installed in the heating chamber (8), a temperature control box (16) is installed on one side of the outer surface of the position-adjusting upper cover (9), and the heating tube (10) is connected to the temperature control box (16).

4. The blister machine for preparing S-shaped corrugated packing for cooling tower according to claim 3, characterized in that: The bottom of the lower control box (1) is fixedly connected to a plurality of lifting cylinders (3), a mold plate (4) is slidably connected inside the lower control box (1), and the bottom of the mold plate (4) is fixedly connected to the output ends of the plurality of lifting cylinders (3).

5. The blister machine for preparing S corrugated packing for cooling tower according to claim 4, characterized in that: A vacuum pump (5) is fixedly connected to one side of the lower control box (1), and an output end of the vacuum pump (5) is extended outside the lower control box (1).

6. A vacuum forming machine for preparing S corrugated packing for cooling tower according to claim 5, characterized in that: A baffle frame (14) is fixedly connected to the top edge of the lower control box (1).

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