Brake forming die

By introducing hydraulic system and the contact mechanism between the contact rod and the spring blade into the brake mold, the damage caused by instantaneous tension when the sand core is ejected is solved, and higher quality sand core processing and better mold release effect are achieved.

CN222890554UActive Publication Date: 2025-05-23HEFEI XINA TECH CO LTD
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Patent Information

Application Number
CN202421805906.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-29
Publication Date
2025-05-23
Estimated Expiration
2034-07-29

AI Technical Summary

Technical Problem

When the existing brake forming molds eject the sand core, they are prone to damage the newly formed sand core due to instantaneous tension, and the mold release effect is not good.

Method used

Design a brake mold, including a support plate, a support frame, a mold seat, a mold bucket, a spring sheet, a touch rod and a hydraulic system. The hydraulic system drives the touch rod to touch the spring plate, causing the mold barrel to vibrate, loosen the sand core, and slow down the tension during ejection.

Benefits of technology

It effectively slows down the instantaneous tension of the sand core when ejected, reduces the risk of damage to the sand core, and improves the processing quality and mold release effect of the sand core.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222890554U_ABST
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Abstract

The utility model relates to the field of brake machining, and discloses a brake forming mold which comprises a supporting plate, a supporting frame and supporting foot columns installed at the four corners of the lower surface of the supporting plate, a mold base is rotationally connected to the upper portion of the supporting plate, and a plurality of mold barrels are integrally formed in the mold base; a plurality of sets of spring pieces are distributed on the outer ring of the mold barrel in the circumferential direction, each set of spring pieces are arranged outside the mold barrel in the radial direction at equal intervals, a U-shaped frame is fixed to the lower surface of a supporting plate, and by starting an ejection hydraulic rod, a circular plate drives a plurality of touch rods distributed in the circumferential direction to move upwards; therefore, a transverse protruding part at the top of each touch rod can continuously touch a plurality of corresponding spring pieces which are arranged in the radial direction, so that the mold barrel continuously vibrates, the compression-molded sand core is loosened in the mold barrel, the instantaneous pulling force borne by the subsequent sand core when the sand core is ejected is effectively relieved, and the quality of the sand core is improved. The sand core is prevented from being damaged as much as possible, and the sand core machining quality is improved.
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Description

Technical Field

[0001] The present application relates to the field of brake processing, and in particular to a brake molding die. Background Art

[0002] Usually, the brake casting is made of a sand casting method to make the brake casting cavity. The casting cavity is composed of the outer mold cavity and the inner groove sand core of the brake. The sand core needs to be processed in advance using a molding mold.

[0003] According to the announcement number: CN215824191U, the utility model discloses a brake cylinder casting resin sand core molding mold, including a compression molding part, an electric heating ring, a support base, a sand core ejector, a rotating drive part, a rotating mold seat and a slidable bottom mold, the support base includes a support base plate, the lower surface of the support base plate is evenly provided with four supporting legs, the compression molding part corresponds to the mold barrel on the left side of the rotating mold seat, and a sand core ejector is provided on the support base plate. The brake cylinder casting resin sand core molding mold has a simple structure and is easy to operate. It can not only perform alternating processing, but also can automatically demold, making the processing faster.

[0004] The above-mentioned public patent can drive the top plate to push the sliding connecting column upward by extending the high-temperature resistant hydraulic telescopic column, drive the bottom sliding mold to move upward, and cooperate with the sliding mold to eject the formed sand core. After the sand core is compression-molded in the mold barrel, the formed sand core fits tightly inside the mold barrel. At this time, the formed sand core mold is directly and rigidly pushed apart from the mold barrel by the telescopic rod, and a hard pulling force is instantly generated, which is easy to cause damage to the newly formed sand core mold, and the demolding effect needs to be improved. Utility Model Content

[0005] In order to solve the problem that the sand core mold is separated from the mold barrel by directly and rigidly pushing the mold through the telescopic rod, the rigid pulling force is instantly generated, which is easy to cause damage to the newly formed sand core mold, the present application provides a brake molding mold. The brake molding mold provided by the present application adopts the following technical solution:

[0006] A brake forming mold comprises a support plate and a support frame as well as supporting legs installed at the four corners of the lower surface of the support plate, the support plate is rotatably connected with a mold base above, a plurality of mold barrels are integrally formed inside the mold base, a plurality of groups of spring sheets are circumferentially arranged on the outer ring of the mold barrel, each group of spring sheets are radially equidistantly arranged outside the mold barrel, a U-shaped frame is fixed to the lower surface of the support plate, a fixing column is installed on the upper surface of the U-shaped frame, an ejection hydraulic rod is installed on the top of the fixing column, a circular plate is installed on the top of the ejection hydraulic rod, and a plurality of contact rods are circumferentially distributed on the upper surface of the circular plate.

[0007] Preferably, an I-shaped gear ring is fixedly connected to the bottom of the mold base, and the I-shaped gear ring is sleeved on the center of the support plate. A driving motor is installed on one side of the upper surface of the U-shaped frame, and a driving gear is installed on the top of the driving motor, and the driving gear is meshed with the I-shaped gear ring.

[0008] Preferably, a top plate is fitted and connected to the inner wall of the mold barrel, a top rod is fixed at the center of the top plate, and the outside of the top rod passes through the bottom of the mold barrel.

[0009] Preferably, a downward pressing hydraulic rod is installed on the top of the support frame, and a compression molding head is installed on the bottom of the downward pressing hydraulic rod.

[0010] Preferably, each of the contact rods has a one-to-one correspondence with the distribution angle of each group of spring sheets.

[0011] In summary, this application includes the following beneficial technical effects:

[0012] By starting the ejection hydraulic rod, the circular plate drives several circumferentially distributed contact rods to move upward, so that the transverse protrusion on the top of each contact rod can continuously contact several corresponding radially arranged spring sheets, thereby causing the mold barrel itself to vibrate continuously, causing the compression-molded sand core to loosen inside the mold barrel, effectively reducing the instantaneous pulling force on the subsequent sand core when it is ejected, avoiding damage to the sand core as much as possible, and improving the processing quality of the sand core. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a structural schematic diagram of a mold body of an application embodiment;

[0014] Figure 2 It is an application example Figure 2 A schematic diagram of the structure from the first perspective on the other side;

[0015] Figure 3 is a schematic structural diagram of a partial cross-section of a mold base according to an embodiment of the application;

[0016] Figure 4 It is a schematic structural diagram of the details between the mold barrel section and the circular plate of the embodiment of the application.

[0017] Explanation of the reference numerals in the accompanying drawings: 1. Support frame; 2. Pressing hydraulic rod; 3. Plastic pressing head; 4. Supporting foot column; 5. Driving gear; 6. Fixed column; 7. I-shaped gear ring; 8. Driving motor; 9. U-shaped frame; 10. Mold barrel; 11. Mold seat; 12. Support plate; 13. Spring sheet; 14. Touch rod; 15. Round plate; 16. Ejection hydraulic rod; 17. Ejector rod; 18. Ejector plate. DETAILED DESCRIPTION

[0018] The following is combined with Figure 1-Figure 4 This application is described in further detail.

[0019] The present application embodiment discloses a brake forming die. Figure 1-Figure 4 A brake molding mold includes a support plate 12 and a support frame 1 and support legs 4 installed at four corners of the lower surface of the support plate 12. The support plate 12 and the support legs 4 cooperate to ensure the stability of the bottom of the mold equipment. At the same time, a mold base 11 is rotatably connected above the support plate 12. A plurality of mold barrels 10 are integrally formed inside the mold base 11, which facilitates the rotation of the mold base 11 above the support plate 12, driving the plurality of mold barrels 10 to rotate, and realizing continuous compression molding;

[0020] At the same time, multiple groups of spring sheets 13 are arranged circumferentially on the outer circle of the mold barrel 10, and each group of spring sheets 13 is radially equidistantly arranged outside the mold barrel 10. A U-shaped frame 9 is fixed to the lower surface of the support plate 12, and the U-shaped frame 9 provides support under the fixed column 6. In addition, a fixed column 6 is installed on the upper surface of the U-shaped frame 9, and an ejection hydraulic rod 16 is installed on the top of the fixed column 6. A circular plate 15 is installed on the top of the ejection hydraulic rod 16. A plurality of touch rods 14 are distributed circumferentially on the upper surface of the circular plate 15. The circular plate 15 is pushed upward by the top of the ejection hydraulic rod 16, and then the circular plate 15 drives the circumferentially distributed touch rods 14 to move upward synchronously, so that the transverse protrusion on the top of each touch rod 14 can continuously touch the corresponding radially arranged plurality of spring sheets 13 as the circular plate 15 moves upward, thereby causing the mold barrel 10 itself to vibrate continuously, causing the compression-molded sand core to loosen inside the mold barrel 10, and further facilitating the separation between the sand core and the mold barrel 10.

[0021] Reference Figure 1 and Figure 2 An I-shaped gear ring 7 is fixedly connected to the bottom of the mold base 11, and the I-shaped gear ring 7 is sleeved on the center of the support plate 12. A driving motor 8 is installed on one side of the upper surface of the U-shaped frame 9, and a driving gear 5 is installed on the top of the driving motor 8, and the driving gear 5 is meshed with the I-shaped gear ring 7. When in use, by starting the driving motor 8, the output end of the driving motor 8 drives the driving gear 5 to rotate, and then the driving gear 5 can drive the I-shaped gear ring 7 to rotate, and then the I-shaped gear ring 7 can drive the mold base 11 to rotate, so that several mold barrels 10 can rotate to achieve continuous automatic compression molding.

[0022] Reference Figure 4 A top plate 18 is attached to the inner wall of the mold barrel 10, a top rod 17 is fixed at the center of the top plate 18, and the outside of the top rod 17 passes through the bottom of the mold barrel 10, so that the circular plate 15 moves up to push the bottom of the top rod 17 to move, and then pushes the top plate 18 to move up inside the mold barrel 10, so as to facilitate the separation of the sand core from the mold barrel 10 after compression molding.

[0023] Reference Figure 1and Figure 2 A downward pressing hydraulic rod 2 is installed on the top of the support frame 1, and a compression molding head 3 is installed at the bottom of the downward pressing hydraulic rod 2. By starting the downward pressing hydraulic rod 2, the bottom of the downward pressing hydraulic rod 2 pushes the compression molding head 3 into the mold barrel 10, so that the sand core placed at the barrel mouth of the mold barrel 10 can be compression molded.

[0024] Reference Figure 3 and Figure 4 Each contact rod 14 corresponds to each group of spring sheets 13 in a one-to-one distribution angle, and the upward movement path of the protruding part of the contact rod 14 partially overlaps with the distribution position of the corresponding arranged spring sheets 13, ensuring that when the contact rod 14 moves upward, its protruding part can touch the corresponding spring sheet 13.

[0025] The implementation principle of a brake forming mold in the embodiment of the present application is:

[0026] When the compression-molded sand core needs to be ejected from the mold barrel 10, the ejection hydraulic rod 16 can be started, and then the top of the ejection hydraulic rod 16 pushes the circular plate 15 upward, and then the circular plate 15 moves upward to drive a plurality of circumferentially distributed contact rods 14 to move upward synchronously, so that the transverse protruding portion on the top of each contact rod 14 can continuously contact with a plurality of radially arranged spring sheets 13 as the circular plate 15 moves upward, thereby causing the mold barrel 10 itself to vibrate continuously, causing the compression-molded sand core to loosen inside the mold barrel 10, effectively reducing the instantaneous pulling force on the subsequent sand core when it is ejected, avoiding damage to the sand core as much as possible, and improving the processing quality of the sand core.

[0027] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change;

[0028] Secondly: In the drawings of the embodiments disclosed in the present utility model, only the structures related to the embodiments disclosed in the present utility model are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;

[0029] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the protection scope of the present utility model.

[0030] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A brake forming mold, comprising a support plate (12), a support frame (1), and support legs (4) mounted at four corners of the lower surface of the support plate (12), characterized in that: A mold base (11) is rotatably connected above the support plate (12), and a plurality of mold barrels (10) are integrally formed inside the mold base (11). A plurality of groups of spring sheets (13) are circumferentially arranged on the outer ring of the mold barrel (10), and each group of the spring sheets (13) is radially equidistantly arranged outside the mold barrel (10). A U-shaped frame (9) is fixed to the lower surface of the support plate (12), and a fixed column (6) is installed on the upper surface of the U-shaped frame (9). An ejection hydraulic rod (16) is installed on the top of the fixed column (6), and a circular plate (15) is installed on the top of the ejection hydraulic rod (16). A plurality of contact rods (14) are circumferentially distributed on the upper surface of the circular plate (15).

2. A brake forming mold according to claim 1, characterized in that: The bottom of the mold base (11) is fixedly connected with an I-shaped gear ring (7), and the I-shaped gear ring (7) is sleeved on the center of the support plate (12). A driving motor (8) is installed on one side of the upper surface of the U-shaped frame (9), and a driving gear (5) is installed on the top of the driving motor (8), and the driving gear (5) is meshed with the I-shaped gear ring (7).

3. The brake forming mold according to claim 1, characterized in that: The inner wall of the mold barrel (10) is fitted with a top plate (18), a top rod (17) is fixed at the center of the top plate (18), and the outside of the top rod (17) passes through the bottom of the mold barrel (10).

4. The brake molding die according to claim 1, characterized in that: A downward pressing hydraulic rod (2) is installed on the top of the support frame (1), and a compression molding head (3) is installed on the bottom of the downward pressing hydraulic rod (2).

5. The brake molding die according to claim 1, characterized in that: The distribution angles of each of the contact rods (14) and each group of spring sheets (13) correspond one to one.

Citation Information

Patent Citations

  • Molding die for casting resin sand core of brake cylinder body

    CN215824191U