Composite sponge shaping and foaming device

By designing a composite sponge shaped foaming device, the hydraulic rod and the extrusion plate are used to form a closed space for foaming and shaping, and the fixed foam frame is raised through the telescopic rod to facilitate the removal of the composite sponge, which solves the problems of uneven top and inconvenient removal of the traditional composite sponge shaped foaming frame, and improves production efficiency.

CN222891555UActive Publication Date: 2025-05-23ZHEJIANG ANJI SHENGAN SPONGE CO LTD
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Patent Information

Application Number
CN202421848666.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-01
Publication Date
2025-05-23
Estimated Expiration
2034-08-01

AI Technical Summary

Technical Problem

The traditional composite sponge shaped foam frame lacks restrictions on the top when used, resulting in uneven top after foaming of the composite sponge and requires later cutting; and the composite sponge is not convenient to be removed from the inside of the fixed foam frame after molding.

Method used

A composite sponge shaped foaming device is designed, including a shaping table, a shaping plate, a telescopic rod, a support plate, a butt plate, a hydraulic rod, an extrusion plate and a conveying assembly. The hydraulic rod pushes the extrusion plate into the fixed foam frame, and combines the coordination between the fixed plate and the extrusion plate to form a confined space for foaming and shaping, and the fixed foam frame is raised through the telescopic rod to facilitate the removal of the composite sponge.

Benefits of technology

The problem of uneven top of the composite sponge after setting is avoided, and the composite sponge is conveniently removed after setting is completed, improving production efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222891555U_ABST
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Abstract

The utility model provides a composite sponge shaping and foaming device. According to the composite sponge shaping and foaming device, a shaping plate is installed at the top of a shaping table, telescopic rods are fixedly connected to the positions, close to the two sides, of the top of the shaping table, supporting plates are fixedly connected to the top ends of the telescopic rods, and butt joint plates are installed at the tops of the supporting plates through fixing bolts; and the adjacent sides of the two butt joint plates are fixedly connected with a shaping foaming frame, the top, fixedly connected with the shaping table, of the mounting frame is located at the position of the back face, the top of the mounting frame is fixedly connected with a hydraulic rod, and the bottom end of the hydraulic rod is fixedly connected with a movable plate. According to the composite sponge shaping and foaming device provided by the utility model, the shaping plate and the extrusion plate are matched to enable the shaping and foaming frame to extrude and shape a composite sponge material through the structure, so that the problem that the top of the shaped composite sponge is uneven can be avoided, and the shaping and foaming frame is lifted after shaping is completed, so that the composite sponge is convenient to take down.
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Description

Technical Field

[0001] The utility model relates to the technical field of composite sponge shaping and foaming, in particular to a composite sponge shaping and foaming device. Background Art

[0002] Sponge is a porous material with good water absorption and can be used to clean objects. The commonly used sponges are made of wood cellulose fibers or foamed plastic polymers. There are also natural sponges made from sponge animals. Most natural sponges are used for body cleaning or painting.

[0003] In the production process of composite sponge, the sponge raw materials are generally injected into a shaped foaming frame surrounded by wooden boards. After the composite sponge is shaped, it is taken out and cut into corresponding shapes according to needs by a cutting machine.

[0004] However, the traditional composite sponge shaping foaming frame lacks restrictions on the top when in use, resulting in an uneven top of the composite sponge that requires later cutting, and it is inconvenient to remove the composite sponge from the shaping foaming frame after foaming and shaping.

[0005] Therefore, it is necessary to provide a composite sponge shaping and foaming device to solve the above-mentioned technical problems. Utility Model Content

[0006] The utility model provides a composite sponge shaping and foaming device, which solves the problem that the composite sponge shaping and foaming frame lacks restriction on the top when in use, resulting in uneven top of the composite sponge after foaming, which requires later cutting, and the composite sponge is inconvenient to take out after being shaped inside the shaping and foaming frame.

[0007] In order to solve the above technical problems, the composite sponge shaping and foaming device provided by the utility model comprises: a shaping table;

[0008] A shaping plate, the shaping plate is installed on the top of the shaping table, the top of the shaping table near the two sides is fixedly connected with telescopic rods, the top of the telescopic rods is fixedly connected with support plates, the top of the support plates is installed with docking plates through fixing bolts, and the adjacent sides of the two docking plates are fixedly connected with shaping foaming frames;

[0009] A mounting frame, wherein the mounting frame is fixedly connected to the top of the calibrating table at a position at the back, the top of the mounting frame is fixedly connected to a hydraulic rod, the bottom end of the hydraulic rod is fixedly connected to a movable plate, the bottom of the movable plate is fixedly installed with an extrusion plate by bolts, the bottom of the extrusion plate is provided with an installation port, and an injection head is installed inside the installation port;

[0010] A mounting plate is fixedly connected to the back of the shaping table, and a conveying assembly is installed on the top of the mounting plate.

[0011] The fixing bolt and the supporting plate are threadedly connected, which facilitates the removal of the docking plate. The two docking plates are located at the top positions on both sides of the shaping foaming frame. The shaping foaming frame wraps the shaping plate, and the shaping plate is located at the bottom of the inner wall of the shaping foaming frame. The extrusion plate is located above the shaping foaming frame. The extrusion plate can be inserted into the top of the inner wall of the shaping foaming frame. The conveying component is connected to the injection head, and the conveying component can convey the composite sponge raw material to the interior of the shaping foaming frame.

[0012] Preferably, stabilizing blocks are fixedly connected at the top positions on both sides of the mounting frame, and stabilizing bars are installed at the top of the movable plate near the two sides.

[0013] The stabilizer bar passes through the stabilizer block to increase the stability of the movable plate when it moves up and down.

[0014] Preferably, a control box is fixedly connected to one side of the shaping table, and a box door is rotatably connected to the other side of the control box.

[0015] A controller for controlling the hydraulic rod and the telescopic rod is arranged inside the control box.

[0016] Preferably, a mounting base is fixedly connected to the front of the shaping table, and a control switch is provided on the front of the mounting base.

[0017] The control switch can control the operation of the equipment on the molding table.

[0018] Preferably, the conveying assembly comprises a protective shell, and a conveying pump is installed inside the protective shell.

[0019] The delivery pump is a pump body that can deliver composite sponge raw materials.

[0020] Preferably, the inlet of the delivery pump is fixedly connected with a suction pipe, and the outlet of the delivery pump is fixedly connected with an injection pipe.

[0021] The other end of the injection pipe passes through the movable plate and is connected with the injection head.

[0022] Compared with the related art, the composite sponge shaping and foaming device provided by the utility model has the following beneficial effects:

[0023] The utility model provides a composite sponge shaping and foaming device. When a shaping and foaming frame is needed to make a composite sponge, the shaping and foaming frame is first passed through a docking plate and a supporting plate on a telescopic rod, and the shaping and foaming frame is allowed to wrap the shaping plate. Then, the hydraulic rod is started to push the extrusion plate toward the shaping and foaming frame. After the extrusion plate is inserted into the shaping and foaming frame, the conveying component is started to inject the composite sponge raw material into the shaping plate through an injection head. After the injection is completed, a square enclosed space is formed inside the shaping and foaming frame through the cooperation of the shaping plate and the extrusion plate. The composite sponge raw material is shaped. The internal foaming of the foaming frame is shaped. After the shaping is completed, you only need to start the hydraulic rod to reset the extrusion plate, and then start the two telescopic rods to push the shaped foaming frame upward to separate the shaped foaming frame from the surrounding areas of the composite sponge, so that the composite sponge can be completely exposed. After that, you only need to remove the composite sponge from the shaping plate. Through this structure, the shaping plate and the extrusion plate can cooperate to allow the shaped foaming frame to extrude and shape the sponge material, which can avoid the problem of uneven top of the composite sponge after shaping, and after the shaping is completed, the shaped foaming frame is raised to facilitate the removal of the composite sponge. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 A structural schematic diagram of a preferred embodiment of the composite sponge shaping and foaming device provided by the utility model;

[0025] Figure 2 Provide a structural schematic diagram of a control box for the utility model;

[0026] Figure 3 Provided for the utility model Figure 2 An enlarged view of point A is shown;

[0027] Figure 4 A structural schematic diagram of a mounting plate is provided for the utility model;

[0028] Figure 5 A structural schematic diagram of a telescopic rod is provided for the utility model;

[0029] Figure 6 The utility model provides a structural schematic diagram of a delivery pump.

[0030] Numbers in the figure: 1. Forming table, 2. Forming foaming frame, 3. Mounting base, 4. Control box, 5. Box door, 6. Telescopic rod, 7. Support plate, 8. Docking plate, 9. Fixing bolt, 10. Mounting frame, 11. Extrusion plate, 12. Movable plate, 13. Bolt, 14. Hydraulic rod, 15. Stabilizing rod, 16. Stabilizing block, 17. Control switch, 18. Injection head, 19. Conveying assembly, 191. Protective shell, 192. Conveying pump, 193. Injection pipe, 194. Suction pipe, 20. Mounting plate, 21. Forming plate, 22. Mounting port. DETAILED DESCRIPTION

[0031] The utility model is further described below in conjunction with the accompanying drawings and implementation modes.

[0032] Please refer to Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6 ,in, Figure 1 A structural schematic diagram of a preferred embodiment of the composite sponge shaping and foaming device provided by the utility model; Figure 2 Provide a structural schematic diagram of a control box for the utility model; Figure 3 Provided for the utility model Figure 2 An enlarged view of point A is shown; Figure 4 A structural schematic diagram of a mounting plate is provided for the utility model; Figure 5 A structural schematic diagram of a telescopic rod is provided for the utility model; Figure 6 The utility model provides a structural schematic diagram of a delivery pump. The composite sponge shaping and foaming device comprises: a shaping table 1;

[0033] A shaping plate 21, the shaping plate 21 is installed on the top of the shaping table 1, and the top of the shaping table 1 near the two sides is fixedly connected with a telescopic rod 6, and the top of the telescopic rod 6 is fixedly connected with a support plate 7, and the top of the support plate 7 is installed with a docking plate 8 through a fixing bolt 9, and the adjacent side of the two docking plates 8 is fixedly connected with a shaping foaming frame 2;

[0034] A mounting frame 10, the mounting frame 10 is fixedly connected to the top of the calibrating table 1 at the back, the top of the mounting frame 10 is fixedly connected to a hydraulic rod 14, the bottom of the hydraulic rod 14 is fixedly connected to a movable plate 12, the bottom of the movable plate 12 is installed with an extrusion plate 11 through bolts 13, the bottom of the extrusion plate 11 is provided with an installation opening 22, and an injection head 18 is installed inside the installation opening 22;

[0035] The mounting plate 20 is fixedly connected to the back side of the shaping table 1 , and a conveying assembly 19 is installed on the top of the mounting plate 20 .

[0036] The fixing bolt 9 and the supporting plate 7 are threadedly connected, which is convenient for removing the docking plate 8. The two docking plates 8 are located at the top positions on both sides of the shaping foaming frame 2. The shaping foaming frame 2 wraps the shaping plate 21, and the shaping plate 21 is located at the bottom of the inner wall of the shaping foaming frame 2. The extrusion plate 11 is located above the shaping foaming frame 2. The extrusion plate 11 can be inserted into the top of the inner wall of the shaping foaming frame 2. The conveying component 19 is connected to the injection head 18. The conveying component 19 can convey the composite sponge raw material to the inside of the shaping foaming frame 2. The mounting frame 10 is inverted L-shaped. For details, please refer to Figure 1 and Figure 4 .

[0037] Stabilizing blocks 16 are fixedly connected to the top positions of both sides of the mounting frame 10 , and stabilizing rods 15 are installed at the top positions of the movable plate 12 near both sides.

[0038] The stabilizing rod 15 passes through the stabilizing block 16 to increase the stability of the movable plate 12 when it moves up and down. The stabilizing block 16 is provided with a hole for the stabilizing rod 15 to pass through.

[0039] A control box 4 is fixedly connected to one side of the shaping table 1 , and a box door 5 is rotatably connected to the other side of the control box 4 .

[0040] A controller for controlling the hydraulic rod 14 and the telescopic rod 6 is arranged inside the control box 4 , and a lock is arranged on one side of the box door 5 .

[0041] The front of the shaping table 1 is fixedly connected with a mounting base 3 , and the front of the mounting base 3 is provided with a control switch 17 .

[0042] The control switch 17 can control the operation of the equipment on the shaping table 1, and the control switch 17 can be a button type or a touch screen type.

[0043] The delivery assembly 19 includes a protective shell 191 , and a delivery pump 192 is installed inside the protective shell 191 .

[0044] One side of the protective shell 191 is provided with a hole for ventilation.

[0045] The inlet of the delivery pump 192 is fixedly connected with a suction pipe 194 , and the outlet of the delivery pump 192 is fixedly connected with an injection pipe 193 .

[0046] The other end of the injection tube 193 passes through the movable plate 12 and is connected to the injection head 18, and the other end of the suction tube 194 is connected to the composite sponge raw material box.

[0047] The working principle of the composite sponge shaping and foaming device provided by the utility model is as follows:

[0048] First, pass the shaping foaming frame 2 through the supporting plate 7 on the docking plate 8 and the telescopic rod 6, and let the shaping foaming frame 2 wrap the shaping plate 21, then start the hydraulic rod 14 to push the extrusion plate 11 to move closer to the shaping foaming frame 2. After the extrusion plate 11 is inserted into the shaping foaming frame 2, just start the conveying component 19 to inject the composite sponge raw material into the shaping plate 21 through the injection head 18. After the injection is completed, a square enclosed space is formed inside the shaping foaming frame 2 through the cooperation of the shaping plate 21 and the extrusion plate 11. The composite sponge raw material is foamed and shaped inside the shaping foaming frame 2. After the shaping is completed, it is only necessary to start the hydraulic rod 14 to reset the extrusion plate 11, and then start the two telescopic rods 6 to push the shaping foaming frame 2 to move upward, so that the shaping foaming frame 2 is separated from the surroundings of the composite sponge, so that the composite sponge can be completely exposed, and then it is only necessary to remove the composite sponge from the shaping plate 21.

[0049] Compared with the related art, the composite sponge shaping and foaming device provided by the utility model has the following beneficial effects:

[0050] When it is necessary to use the shaping foaming frame 2 to make a composite sponge, first place the shaping foaming frame 2 on the supporting plate 7 through the docking plate 8 and the telescopic rod 6, and let the shaping foaming frame 2 wrap the shaping plate 21, then start the hydraulic rod 14 to push the extrusion plate 11 to approach the shaping foaming frame 2, after the extrusion plate 11 is inserted into the shaping foaming frame 2, just start the conveying component 19 to inject the composite sponge raw material into the shaping plate 21 through the injection head 18, after the injection is completed, the shaping plate 21 and the extrusion plate 11 cooperate to form a square enclosed space inside the shaping foaming frame 2, and the composite sponge raw material is in the shaping foaming frame 2 is foamed and shaped internally. After the shaping is completed, it is only necessary to start the hydraulic rod 14 to reset the extrusion plate 11, and then start the two telescopic rods 6 to push the shaping foaming frame 2 to move upward, so that the shaping foaming frame 2 is separated from the surrounding of the composite sponge, and the composite sponge can be completely exposed. After that, it is only necessary to remove the composite sponge from the shaping plate 21. Through this structure, the shaping plate 21 and the extrusion plate 11 can cooperate to allow the shaping foaming frame 2 to extrude and shape the sponge material, which can avoid the problem of uneven top of the composite sponge after shaping, and after the shaping is completed, the shaping foaming frame 2 is raised to facilitate the removal of the composite sponge.

[0051] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. Composite sponge shaping and foaming device, characterized in that: include: Forming table; A shaping plate, the shaping plate is installed on the top of the shaping table, the top of the shaping table near the two sides is fixedly connected with telescopic rods, the top of the telescopic rods is fixedly connected with support plates, the top of the support plates is installed with docking plates through fixing bolts, and the adjacent sides of the two docking plates are fixedly connected with shaping foaming frames; A mounting frame, wherein the mounting frame is fixedly connected to the top of the calibrating table at a position at the back, the top of the mounting frame is fixedly connected to a hydraulic rod, the bottom end of the hydraulic rod is fixedly connected to a movable plate, the bottom of the movable plate is fixedly installed with an extrusion plate by bolts, the bottom of the extrusion plate is provided with an installation port, and an injection head is installed inside the installation port; A mounting plate is fixedly connected to the back of the shaping table, and a conveying assembly is installed on the top of the mounting plate.

2. The composite sponge shaping and foaming device according to claim 1, characterized in that: Stabilizing blocks are fixedly connected to the top positions of both sides of the mounting frame, and stabilizing bars are installed at the top positions of the movable plate near both sides.

3. The composite sponge shaping and foaming device according to claim 1, characterized in that: A control box is fixedly connected to one side of the shaping table, and a box door is rotatably connected to the other side of the control box.

4. The composite sponge shaping and foaming device according to claim 1, characterized in that: The front of the shaping table is fixedly connected with a mounting base, and the front of the mounting base is provided with a control switch.

5. The composite sponge shaping and foaming device according to claim 1, characterized in that: The delivery component comprises a protective shell, and a delivery pump is installed inside the protective shell.

6. The composite sponge shaping and foaming device according to claim 5, characterized in that: The inlet of the delivery pump is fixedly connected with a suction pipe, and the outlet of the delivery pump is fixedly connected with an injection pipe.