Polyurethane composite board production line
By designing a polyurethane composite board production line that includes down-forming, casting, up-forming, forming and maturing and sawing mechanisms, the existing production line has been solved, and the production effect of high efficiency and low consumables has been achieved.
Patent Information
- Application Number
- CN202421549921.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-03
- Publication Date
- 2025-05-23
- Estimated Expiration
- 2034-07-03
AI Technical Summary
The existing polyurethane composite board production line has low efficiency, complex structure and large amount of consumables, which cannot meet the needs of large-scale production.
A polyurethane composite board production line including a down forming mechanism, a polyurethane casting mechanism, an upper forming mechanism, a forming and maturation device and a sawing mechanism is designed to improve working efficiency through continuous foaming and reduce the use of carrier paper tape consumables.
It achieves simple and reasonable structural design, improves work efficiency, reduces the use of consumables, meets the needs of mass production, and has good promotion and use value.
Smart Images

Figure CN222891560U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of polyurethane composite boards, and in particular relates to a polyurethane composite board production line. Background Art
[0002] The existing Great Wall panels on the market are extruded panels with cavities. In order to solve the problem of heat insulation, the interior is filled with polyurethane foam. The cavity is small and deep, and is generally cast using a strip foaming pouring machine. The polyurethane raw material is poured into the paper slot, and the paper feeding mechanism continuously feeds paper and material into the panel cavity, and the raw material completes foaming in the cavity. This method has low efficiency, complex structure, large amount of consumables, and cannot meet the needs of mass production. Therefore, those skilled in the art have the responsibility to provide a new type of polyurethane composite panel production line with a simple and reasonable structure, precise design, and intelligent compliance. Utility Model Content
[0003] In view of the above-mentioned deficiencies existing in the prior art, the utility model provides a polyurethane composite board production line.
[0004] In order to solve the above technical problems, the utility model adopts the following technical solutions:
[0005] A polyurethane composite board production line, comprising: a lower molding mechanism, a polyurethane pouring mechanism, an upper molding mechanism, a molding and maturation device and a sawing mechanism;
[0006] The lower forming mechanism comprises a first unwinding assembly, a lower forming frame and a lower forming roller, wherein the first unwinding assembly is fixedly connected to the lower forming frame, and the lower forming roller is mounted on the lower forming frame;
[0007] The polyurethane pouring mechanism is connected to the lower molding frame;
[0008] The upper forming mechanism comprises a second unwinding assembly, an upper forming frame and an upper forming roller, wherein the second unwinding assembly and the upper forming frame are fixedly connected above the lower forming frame, and the upper forming roller is installed on the upper forming frame;
[0009] The forming and maturing device is arranged behind the lower forming mechanism, and the forming and maturing device comprises a forming and maturing frame and a forming and maturing pressure roller, and the forming and maturing pressure roller is installed on the forming and maturing frame;
[0010] The sawing mechanism is fixedly connected to the rear of the forming and ripening device.
[0011] Furthermore, the polyurethane pouring mechanism comprises: a low-pressure foaming machine, a pouring head and a feeding pipe, wherein the pouring head is fixedly connected to the lower molding frame, and the pouring head is connected to the low-pressure foaming machine through the feeding pipe.
[0012] Furthermore, the sawing mechanism comprises: a sawing frame and a cutting saw, wherein the sawing frame is fixedly connected to the forming and ripening frame, and the cutting saw is installed at the front end of the sawing frame.
[0013] Furthermore, the sawing mechanism also includes a finished board, and the finished board is fixedly arranged on the sawing frame.
[0014] Compared with the prior art, the utility model has the following beneficial effects:
[0015] The utility model discloses a polyurethane composite board production line, which processes a blanking plate through a lower molding mechanism and processes a loading plate through an upper molding mechanism; after polyurethane is poured on the blanking plate, the blanking plate, polyurethane and loading plate are ripened and formed in a forming and ripening device; the work efficiency is improved through continuous foaming, and the use of carrier paper tape consumables is reduced; the utility model has a simple and reasonable structural design, is a technical innovation that expands the existing technology, and has a good promotion and use value. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the structure of the utility model;
[0017] Figure 2 for Figure 1 The enlarged structural diagram at A in the middle;
[0018] Figure 3 This is a cross-sectional view of a polyurethane composite panel.
[0019] The reference numerals involved in the accompanying drawings are:
[0020] 1. Lower forming mechanism; 11. First unwinding assembly; 12. First frame; 121. Lower forming roller; 21. Low-pressure foaming machine; 22. Pouring head; 23. Feeding pipe; 3. Upper forming mechanism; 31. Second unwinding assembly; 32. Upper forming frame; 321. Upper forming roller; 4. Forming and maturation device; 41. Forming and maturation frame; 42. Forming and maturation roller; 5. Sawing mechanism; 51. Fourth frame; 52. Cutting saw; 53. Finished board. DETAILED DESCRIPTION
[0021] In order to enable those skilled in the art to better understand the present invention, the technical solution of the present invention is further described below in conjunction with the accompanying drawings and embodiments.
[0022] In the description of the present application, it should be noted that directional words, such as the terms "center", "lateral", "longitudinal", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", etc., indicating directions and positional relationships are based on the directions or positional relationships shown in the accompanying drawings, which are only for the convenience of narrating the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and cannot be understood as limiting the specific scope of protection of the present application.
[0023] It should be noted that the terms "first", "second", etc. in the description and claims of the present application are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence.
[0024] See also Figures 1 to 3 As shown, a polyurethane composite board production line includes: a lower molding mechanism 1 for extrusion molding of a blanking board, a polyurethane pouring mechanism for pouring polyurethane on the end surface of the blanking board, an upper molding mechanism 3 for extrusion molding of a loading board, a forming and maturation device 4 for a polyurethane composite board, and a sawing mechanism 5 for cutting the polyurethane composite board to a desired size.
[0025] The lower forming mechanism 1 includes a first unwinding component 11, a lower forming frame 12 and a lower forming roller 121. The first unwinding component 11 is fixedly connected to the lower forming frame 12, and the lower forming roller 121 is installed on the lower forming frame 12. It can be understood that the blank of the blanking plate enters the lower forming roller 121 from the first unwinding component 11, and the driving motor starts the lower forming roller 121 to rotate. This part of the technology is the existing technology and will not be described here. After that, the lower forming roller 121 presses a groove on the blank of the blanking plate to form a blanking plate, and at the same time drives the blanking plate to move like a polyurethane casting mechanism.
[0026] The polyurethane pouring mechanism is connected to the lower molding frame 12. Specifically, the polyurethane pouring mechanism includes: a low-pressure foaming machine 21, a pouring head 22 and a feeding pipe 23. The pouring head 22 is fixedly connected to the lower molding frame 12. The pouring head 22 is connected to the low-pressure foaming machine 21 through the feeding pipe 23. It can be understood that the low-pressure foaming machine 21 feeds the two raw materials into the pouring head 22 through the feeding pipe 23, and the polyurethane obtained after the two raw materials are mixed in the pouring head 22 is evenly poured onto the blanking plate below.
[0027] The upper forming mechanism 3 includes a second unwinding assembly 31, an upper forming frame 32 and an upper forming roller 321. The second unwinding assembly 31 and the upper forming frame 32 are fixedly connected above the lower forming frame 12. The upper forming roller 321 is installed on the upper forming frame 32. It can be understood that the loading plate blank enters the upper forming roller 321 of the upper forming mechanism 3 from the second unwinding assembly 31, and enters the forming and maturation device 4 under the drive of the upper forming roller 321, and is processed flat by the upper forming roller 321 to become a loading plate.
[0028] The forming and aging device 4 is arranged behind the lower forming mechanism 1, and the forming and aging device 4 includes a forming and aging frame 41 and a forming and aging roller 42, and the forming and aging roller 42 is installed on the forming and aging frame 41. It can be understood that the lower material plate poured with polyurethane enters the forming and aging device 4 under the drive of the lower forming mechanism 1, and the upper material plate is attached to the lower material plate poured with polyurethane. Under the extrusion of the forming and aging roller 42, the lower material plate, polyurethane, and upper material plate are bonded together to form a polyurethane composite plate, and the polyurethane composite plate is driven to enter the sawing mechanism 5 at the same time.
[0029] The sawing mechanism 5 is fixedly connected to the rear of the forming and maturing device 4. Specifically, the sawing mechanism 5 includes: a sawing frame 51 and a cutting saw 52. The sawing frame 51 is fixedly connected to the forming and maturing frame 41, and the cutting saw 52 is installed at the front end of the sawing frame 51. Specifically, the sawing mechanism 5 also includes a finished board 53, and the finished board 53 is fixedly arranged on the sawing frame 51. It can be understood that the cutting saw 52 can cut the polyurethane composite board formed in the forming and maturing device 4 according to a preset size, and transport the cut polyurethane composite board to the finished board 53.
[0030] The above is only an embodiment of the utility model. The common sense such as the known specific structure and characteristics in the scheme is not described in detail here. The ordinary technicians in the relevant field are aware of all the common technical knowledge in the technical field of the utility model before the application date or priority date, can obtain all the existing technologies in the field, and have the ability to apply the conventional experimental means before that date. The ordinary technicians in the relevant field can improve and implement the scheme in combination with their own abilities under the enlightenment given by this application. Some typical known structures or known methods should not become obstacles for ordinary technicians in the relevant field to implement this application. It should be pointed out that for the technicians in this field, without departing from the structure of the utility model, several deformations and improvements can be made, which should also be regarded as the protection scope of the utility model, and these will not affect the effect of the implementation of the utility model and the practicality of the patent.
Claims
1. A polyurethane composite board production line, characterized in that: include: A lower molding mechanism (1), a polyurethane pouring mechanism, an upper molding mechanism (3), a molding and maturing device (4) and a sawing mechanism (5); The lower forming mechanism (1) comprises a first unwinding assembly (11), a lower forming frame (12) and a lower forming roller (121), wherein the first unwinding assembly (11) is fixedly connected to the lower forming frame (12), and the lower forming roller (121) is mounted on the lower forming frame (12); The polyurethane pouring mechanism is connected to the lower molding frame (12); The upper forming mechanism (3) comprises a second unwinding assembly (31), an upper forming frame (32) and an upper forming roller (321); the second unwinding assembly (31) and the upper forming frame (32) are fixedly connected above the lower forming frame (12); and the upper forming roller (321) is mounted on the upper forming frame (32); The forming and maturing device (4) is arranged behind the lower forming mechanism (1), and the forming and maturing device (4) comprises a forming and maturing frame (41) and a forming and maturing pressure roller (42), and the forming and maturing pressure roller (42) is installed on the forming and maturing frame (41); The sawing mechanism (5) is fixedly connected to the rear of the forming and ripening device (4).
2. A polyurethane composite board production line according to claim 1, characterized in that: The polyurethane pouring mechanism comprises: a low-pressure foaming machine (21), a pouring head (22) and a feeding pipe (23); the pouring head (22) is fixedly connected to the lower molding frame (12); the pouring head (22) is connected to the low-pressure foaming machine (21) via the feeding pipe (23).
3. A polyurethane composite board production line according to claim 1, characterized in that: The sawing mechanism (5) comprises: a sawing frame (51) and a cutting saw (52); the sawing frame (51) is fixedly connected to the forming and ripening frame (41); and the cutting saw (52) is installed at the front end of the sawing frame (51).
4. A polyurethane composite board production line according to claim 3, characterized in that: The sawing mechanism (5) further comprises a finished board (53), wherein the finished board (53) is fixedly arranged on the sawing frame (51).