Material taking jig for injection molding discharging equipment
By designing a material extraction fixture including compensation device and pneumatic clamp in the injection molding and cutting equipment, the problem of difficulty in accurately removing the injection molding products during the molding process is solved, efficient and stable cutting operation is achieved, and operating risks are reduced.
Patent Information
- Application Number
- CN202421924195.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-09
- Publication Date
- 2025-05-23
- Estimated Expiration
- 2034-08-09
AI Technical Summary
In injection molding and cutting equipment, the injection molding products are easily stuck to the mold due to their high temperature and small volume during the mold release process, and are difficult to remove accurately, resulting in low efficiency and high labor intensity of the operator.
A material picking fixture for injection molding and cutting equipment is designed. The compensation device and pneumatic clamp are combined. By adjusting the cylinder to push the movable assembly, the compensation shaft swings along the spherical sliding bearing surface, adjust the parallelism between the mounting plate and the mold, ensure that the pneumatic clamp is aligned with the injection molding product on the mold, and achieve accurate grasping.
Through this material extraction fixture, the injection molded product can be removed accurately and stably, which improves the cutting efficiency, reduces the labor intensity of the operator, and reduces the operating risk.
Smart Images

Figure CN222891602U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of blanking equipment, in particular to a material taking fixture for injection molding blanking equipment. Background Art
[0002] Injection molded parts refer to products that are processed by an injection molding machine by molding molten plastic or silicone rubber materials through a mold. When demolding the mold after injection molding, the injection molded product still has a high temperature, generally up to several dozen degrees. Therefore, it is often dangerous to remove the molded injection molded product from the mold. Larger products are easier to demold, while smaller products tend to stick to the mold and are not easy to demold. Manual operation is often required. Due to the high temperature of the injection molded product, the operator needs to wear certain protective gear to operate it to avoid being burned by high temperature. This also leads to the fact that the efficiency of manual unloading cannot be improved. At the same time, working in a high temperature environment increases the labor intensity of the operator.
[0003] At present, a material picking device is usually provided in the unloading equipment of the injection molding machine to remove the workpiece completed by the injection molding machine. However, for some workpieces, higher precision is required during the material picking process. Otherwise, the material picking device and the workpiece cannot be accurately aligned, so that the workpiece cannot be stably clamped or adsorbed, and the material cannot be picked up stably and accurately.
[0004] Therefore, there is an urgent need for a material removal device for injection molding unloading equipment, which can accurately and stably remove the injection molded workpiece. Utility Model Content
[0005] The purpose of the utility model is to provide a material taking fixture for injection molding material feeding equipment. In order to solve the above technical problems, the utility model adopts the following technical solutions:
[0006] A material taking fixture for injection molding material feeding equipment, comprising a mounting seat and
[0007] A compensation device, the compensation device is fixedly mounted on the mounting seat, and comprises
[0008] The bottom plate is fixedly mounted on the mounting seat, and two corresponding edges of the bottom plate are provided with adjusting cylinders, and also includes
[0009] A movable component, wherein the middle portion of the movable component includes a compensation shaft, the compensation shaft is movably connected to the middle portion of the bottom plate, and the piston rod of the regulating cylinder abuts against the movable component;
[0010] A mounting plate is fixedly mounted on the movable component, and at least one pneumatic clamp is mounted on the mounting plate.
[0011] Furthermore, the active component also includes
[0012] A connecting plate, wherein the connecting plate is fixedly connected to the mounting plate, and the compensating shaft is fixedly mounted on a surface of the connecting plate facing away from the mounting plate, and a spherical sliding bearing is fixedly mounted on the compensating shaft;
[0013] A fixing plate is fixedly mounted on the bottom plate, and a mounting hole is provided on the fixing plate for mounting the spherical sliding bearing therein.
[0014] Furthermore, a gasket is fixedly provided at the end of the compensation shaft, and the diameter of the gasket is larger than the diameter of the prime spherical sliding bearing.
[0015] Furthermore, a bearing end cover is fixedly mounted on the fixing plate, and the bearing end cover is used to restrict the spherical sliding bearing within the mounting hole.
[0016] Furthermore, the piston rod end of the regulating cylinder is provided with a conical structure;
[0017] The connecting plate and the regulating cylinder are provided with a docking hole at a position corresponding to the regulating cylinder, and the inner diameter of the docking hole is smaller than the maximum diameter of the piston rod of the regulating cylinder.
[0018] Furthermore, the compensation device also includes a buffer assembly, which includes a plurality of buffers that are spaced apart from each other and arranged in a matrix. The buffers are fixedly mounted on the base plate, and the buffer pads thereof abut against the mounting plate.
[0019] Furthermore, the buffer assembly also includes a buffer plate, one end of which is fixedly mounted on the bottom plate, and the other end of which extends outward from the bottom plate, and the buffer is fixedly mounted on the outwardly extending portion of the buffer plate.
[0020] Furthermore, the pneumatic clamp includes a bidirectional cylinder, and a clamping arm is connected to the piston rod of the bidirectional cylinder. The two clamping arms move toward each other to clamp or release the material.
[0021] Furthermore, the pneumatic clamp also includes an auxiliary adsorption component, and the auxiliary adsorption component includes
[0022] An auxiliary cylinder, the auxiliary cylinder is fixedly mounted on the mounting plate beside the bidirectional cylinder, and the piston rod of the auxiliary cylinder is retracted along the axis direction of the mounting plate;
[0023] An auxiliary plate, wherein the auxiliary plate and the mounting plate are arranged parallel to each other on the upper side of the bidirectional cylinder and located between the two clamping arms, and the piston rod of the auxiliary cylinder is fixedly connected to the surface of the auxiliary plate facing the mounting plate; a plurality of mutually distributed suction nozzles are fixedly installed on the surface of the auxiliary plate facing away from the mounting plate.
[0024] Furthermore, at least two pin columns are fixedly mounted on the mounting plate, and the pin columns are arranged at equal intervals. The length dimension of the pin columns extending out of the mounting plate is greater than the length dimension of the pneumatic clamp extending out of the surface dimension of the mounting plate.
[0025] The beneficial effects produced by the utility model are as follows:
[0026] During the material picking process, the cylinder is adjusted to push the movable component so that the compensation shaft can swing along the surface of the spherical sliding bearing until the mounting plate and the surface of the mold are parallel to each other, so that the pneumatic clamp can be aligned with the injection molded product on the mold and the injection molded product can be accurately grasped.
[0027] The embodiment of the utility model adjusts the swing position of the movable component by adjusting the cylinder, thereby adjusting and compensating the inclination angle between the mounting plate and the mold, so that the mounting plate and the pneumatic clamp located thereon can be aligned with the injection molded product on the mold, ensuring that the injection molded product can be accurately grasped. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.
[0029] Figure 2 It is a structural schematic diagram of the material taking device in the utility model.
[0030] Figure 3 It is a schematic diagram of the explosion structure of the base and the compensation device in the utility model.
[0031] Figure 4 It is a schematic diagram of the structure of the compensation device in the utility model.
[0032] Figure 5 It is a schematic diagram of the explosion structure of the compensation device in the utility model.
[0033] Figure 6 It is a cross-sectional view of the compensation device in the utility model.
[0034] Figure 7 It is a structural schematic diagram of the mounting plate and the pneumatic clamp in the utility model.
[0035] Figure 8 It is a schematic diagram of the structure of the pneumatic clamp in the utility model.
[0036] Fig. 9 It is a schematic diagram of the explosion structure of the pneumatic clamp in the utility model.
[0037] In the figure: 100-mounting seat; 200-compensation device; 201-base plate; 202-adjusting cylinder; 210-movable component; 211-compensation shaft; 300-mounting plate; 310-pneumatic clamp; 212-connecting plate; 213-spherical sliding bearing; 214-fixing plate; 215-mounting hole; 216-gasket; 217-bearing end cover; 218-docking hole; 230-buffer assembly; 231-buffer; 232-buffer plate; 311-bidirectional cylinder; 312-clamping arm; 313-auxiliary adsorption assembly; 314-auxiliary cylinder; 315-auxiliary plate; 316-suction nozzle; 301-pin column. DETAILED DESCRIPTION
[0038] In order to facilitate the understanding of those skilled in the art, the present invention is further described below in conjunction with the embodiments and drawings, and the contents mentioned in the implementation modes are not intended to limit the present invention. The present invention is described in detail below in conjunction with the drawings.
[0039] The embodiment of the utility model provides a material picking fixture for injection molding unloading equipment, which is provided with a compensation device 200, and can compensate for the position of a pneumatic clamp 310 used to grab the injection molded product. Specifically, since the fixture has a certain inclination angle with the injection mold during the process of grabbing the injection molded product, and thus cannot be aligned with the injection molded product, the compensation device 200 can supplement the inclination angle of the pneumatic clamp 310 relative to the injection mold, so that the position of the pneumatic clamp 310 can be adjusted to be parallel to the mold, so that the material can be picked up accurately.
[0040] In this embodiment, if Figure 1-9 As shown, this embodiment provides a material picking fixture for injection molding unloading equipment, including a mounting seat 100, a compensation device 200 and a mounting plate 300, wherein the compensation device 200 is fixedly mounted on the mounting seat 100, and the compensation device 200 includes a base plate 201 and a movable component 210, the base plate 201 is fixedly mounted on the mounting seat 100, and an adjusting cylinder 202 is installed at two corresponding edges of the base plate 201, and the movable component 210 includes a compensation shaft 211 in the middle, the compensation shaft 211 is movably connected to the middle of the base plate 201, and the piston rod of the adjusting cylinder 202 is in contact with the movable component 210; the mounting plate 300 is fixedly mounted on the movable component 210, and at least one pneumatic clamp 310 is mounted on the mounting plate 300.
[0041] During the material picking process, the adjusting cylinder 202 pushes the movable component 210 so that the compensation shaft 211 can swing along the surface of the spherical sliding bearing 213 until the mounting plate 300 and the surface of the mold are parallel to each other, so that the pneumatic clamp 310 can be aligned with the injection molded product on the mold, and the injection molded product can be accurately grasped.
[0042] The embodiment of the utility model adjusts the swing position of the movable component 210 by adjusting the cylinder 202, thereby adjusting and compensating the inclination angle between the mounting plate 300 and the mold, so that the mounting plate 300 and the pneumatic clamp 310 located thereon can be aligned with the injection molded product on the mold, ensuring that the injection molded product can be accurately grasped.
[0043] In this embodiment, the movable component 210 also includes a connecting plate 212 and a fixed plate 214, wherein the connecting plate 212 is fixedly connected to the mounting plate 300, and the compensation shaft 211 is fixedly mounted on the surface of the connecting plate 212 away from the mounting plate 300, and a spherical sliding bearing 213 is fixedly mounted on the compensation shaft 211; the fixed plate 214 is fixedly mounted on the base plate 201, and a mounting hole 215 is opened on the fixed plate 214 for mounting the spherical sliding bearing 213 therein.
[0044] During the assembly of the movable component 210, the compensation shaft 211 is fixedly installed on the connecting plate 212. At the same time, the spherical sliding bearing 213 is fixedly assembled on the compensation shaft 211, and the fixed plate 214 is fixedly installed on the base plate 201. The compensation shaft 211 equipped with the spherical sliding bearing 213 is placed in the mounting hole 215, and the outer ball of the spherical sliding bearing 213 is fixedly set in the mounting hole 215. At this time, the compensation shaft 211 and the connecting plate 212 can swing with the spherical sliding bearing 213 as the origin. The connecting plate 212 is fixedly connected to the mounting plate 300, so that when the adjusting cylinder 202 pushes the connecting plate 212, the connecting plate 212 and the mounting plate 300 can swing along the spherical sliding bearing 213 as the origin, so that the inclination of the mounting plate 300 can be adjusted and swung, and it is adjusted to a state of being aligned and parallel with the mold.
[0045] In this embodiment, in order to make the spherical sliding bearing 213 more stably located within the compensation shaft 211 and the mounting hole 215, a gasket 216 is fixedly provided at the end of the compensation shaft 211, and the diameter of the gasket 216 is larger than the diameter of the prime spherical sliding bearing 213; at the same time, a bearing 213 end cover 217 is fixedly installed on the fixing plate 214, and the bearing 213 end cover 217 is used to limit the bearing 213 within the mounting hole 215.
[0046] The washer 216 fixes the spherical sliding bearing 213 on the assembled compensation shaft 211, and the spherical sliding bearing 213 can be confined within the mounting hole 215 through the end cover 217 of the bearing 213, thereby preventing the spherical sliding bearing 213 from detaching.
[0047] In order to enable the adjusting cylinder 202 to accurately and stably push the mounting plate 300 during the process of adjusting the inclination angle of the mounting plate 300, the piston rod end of the adjusting cylinder is provided with a conical structure; at the same time, the connecting plate 212 is provided with a docking hole 218 at the corresponding position of the adjusting cylinder, and the inner diameter of the docking hole 218 is smaller than the maximum diameter of the piston rod of the adjusting cylinder. During the process of pushing the connecting plate 212, the piston rod of the adjusting cylinder extends into the docking hole 218, so that the connecting plate 212 can be pushed stably without slipping and causing errors.
[0048] The compensation device 200 of the present embodiment also includes a buffer component 230. By setting the buffer component 230, the impact force generated between the jig and the mold during the material picking process can be reduced. The impact force is absorbed by the buffer component 230 to avoid affecting the driving components that drive the jig. The buffer component 230 includes a plurality of buffers 231 that are spaced apart from each other and arranged in a matrix. The buffer 231 is fixedly mounted on the base plate 201, and its buffer pad abuts against the mounting plate 300.
[0049] At the same time, in order to facilitate the installation of the buffer 231, the buffer assembly 230 also includes a buffer plate 232, one end of the buffer plate 232 is fixedly mounted on the base plate 201, and the other end extends toward the outside of the base plate 201. The buffer 231 is fixedly mounted on the outwardly extending portion of the buffer plate 232.
[0050] In this embodiment, if Figure 7-9 As shown, a specific structural example of the pneumatic clamp 310 is given. The pneumatic clamp 310 includes a bidirectional cylinder 311. The piston rods of the bidirectional cylinder 311 are connected to clamping arms 312. The two clamping arms 312 move toward each other to clamp or release the material.
[0051] In order to be able to grasp the injection molded product more stably for material removal, the pneumatic clamp 310 also includes an auxiliary adsorption component 313, and the auxiliary adsorption component 313 includes, wherein the auxiliary adsorption component 313 includes an auxiliary cylinder 314 and an auxiliary plate 315, wherein the auxiliary cylinder 314 is fixedly mounted on the mounting plate 300 beside the two-way cylinder 311, and the piston rod of the auxiliary cylinder 314 is retracted along the axial direction of the mounting plate 300; the auxiliary plate 315 and the mounting plate 300 are arranged parallel to each other on the upper side of the two-way cylinder 311, and are located between the two clamping arms, and the piston rod of the auxiliary cylinder 314 is fixedly connected to the surface of the auxiliary plate 315 facing the mounting plate 300; and a plurality of suction nozzles 316 distributed mutually are fixedly mounted on the surface of the auxiliary plate 315 facing away from the mounting plate 300.
[0052] During the process of grabbing the injection molded product, the auxiliary cylinder 314 drives the auxiliary plate 315 to move toward the injection molded product and adsorbs the product through the suction nozzle 316. At the same time, the clamping arms 312 move toward each other under the drive of the two-way cylinder 311, thereby clamping the injection molded product, so that the material can be stably grasped under the dual effects of clamping and adsorption, thereby improving the stability of material collection and unloading of injection molded products, and effectively avoiding the falling of injection molded products due to the vibration of equipment operation during the transportation of injection molded products.
[0053] In order to facilitate the accurate docking of the material taking device and the mold of the injection molding machine, at least two pin columns 301 are fixedly installed on the mounting plate 300. The pin columns 301 are arranged at equal intervals, and the length of the pins extending from the mounting plate 300 is greater than the length of the pneumatic clamp 310 extending from the surface of the mounting plate. When the pneumatic clamp 310 is driven by the driving device and gradually moves toward the injection molding machine, the pin columns 301 are in contact with the injection mold in advance and docked, so as to complete the positioning, which can improve the docking accuracy between the fixture and the injection mold, and ensure that the pneumatic clamp 310 can accurately grab the injection molded product.
[0054] The above are only preferred embodiments of the present invention, and are not intended to limit the present invention in any form. Although the present invention is disclosed as a preferred embodiment as above, it is not intended to limit the present invention. Any technician familiar with the profession can make some changes or modifications to equivalent embodiments of equivalent changes by using the technical contents disclosed above without departing from the scope of the technical solution of the present invention. However, any simple modifications, equivalent changes and modifications made to the above embodiments according to the technology of the present invention, which do not depart from the content of the technical solution of the present invention, are within the scope of the technical solution of the present invention.
Claims
1. A material handling fixture for injection molding material removal equipment, comprising a mounting seat, characterized in that: Also includes A compensation device, the compensation device is fixedly mounted on the mounting seat, and comprises The bottom plate is fixedly mounted on the mounting seat, and two corresponding edges of the bottom plate are provided with adjusting cylinders, and also includes A movable component, wherein the middle portion of the movable component includes a compensation shaft, the compensation shaft is movably connected to the middle portion of the bottom plate, and the piston rod of the regulating cylinder abuts against the movable component; A mounting plate is fixedly mounted on the movable component, and at least one pneumatic clamp is mounted on the mounting plate.
2. A material taking fixture for injection molding material discharging equipment according to claim 1, characterized in that: The active component also includes A connecting plate, wherein the connecting plate is fixedly connected to the mounting plate, and the compensating shaft is fixedly mounted on a surface of the connecting plate facing away from the mounting plate, and a spherical sliding bearing is fixedly mounted on the compensating shaft; A fixing plate is fixedly mounted on the bottom plate, and a mounting hole is provided on the fixing plate for mounting the spherical sliding bearing therein.
3. A material taking fixture for injection molding material discharging equipment according to claim 2, characterized in that: A gasket is also fixedly arranged at the end of the compensation shaft, and the diameter of the gasket is larger than the diameter of the prime spherical sliding bearing.
4. A material taking fixture for injection molding material discharging equipment according to claim 3, characterized in that: A bearing end cover is also fixedly mounted on the fixing plate, and the bearing end cover is used to restrict the spherical sliding bearing within the mounting hole.
5. The material taking fixture for injection molding material discharging equipment according to claim 2, characterized in that: The piston rod end of the regulating cylinder is provided with a conical structure; The connecting plate and the regulating cylinder are provided with a docking hole at a position corresponding to the regulating cylinder, and the inner diameter of the docking hole is smaller than the maximum diameter of the piston rod of the regulating cylinder.
6. A material taking fixture for injection molding material discharging equipment according to claim 1, characterized in that: The compensation device also includes a buffer assembly, which includes a plurality of buffers that are spaced apart from each other and arranged in a matrix. The buffers are fixedly mounted on the bottom plate, and the buffer pads thereof abut against the mounting plate.
7. A material taking fixture for injection molding material discharging equipment according to claim 6, characterized in that: The buffer assembly also includes a buffer plate, one end of which is fixedly mounted on the bottom plate, and the other end of which extends outward from the bottom plate, and the buffer is fixedly mounted on the outwardly extending portion of the buffer plate.
8. The material taking fixture for injection molding material discharging equipment according to claim 1, characterized in that: The pneumatic clamp includes a bidirectional cylinder, and a clamping arm is connected to the piston rod of the bidirectional cylinder. The two clamping arms move toward each other to clamp or release the material.
9. A material taking fixture for injection molding material discharging equipment according to claim 8, characterized in that: The pneumatic clamp also includes an auxiliary adsorption component, and the auxiliary adsorption component includes: An auxiliary cylinder, the auxiliary cylinder is fixedly mounted on the mounting plate beside the bidirectional cylinder, and the piston rod of the auxiliary cylinder is retracted along the axis direction of the mounting plate; An auxiliary plate, wherein the auxiliary plate and the mounting plate are arranged parallel to each other on the upper side of the bidirectional cylinder and located between the two clamping arms, and the piston rod of the auxiliary cylinder is fixedly connected to the surface of the auxiliary plate facing the mounting plate; a plurality of mutually distributed suction nozzles are fixedly installed on the surface of the auxiliary plate facing away from the mounting plate.
10. The material taking fixture for injection molding material discharging equipment according to claim 1, characterized in that: At least two pin columns are fixedly mounted on the mounting plate. The pin columns are arranged at equal intervals, and the length of the pin columns extending out of the mounting plate is greater than the length of the pneumatic clamp extending out of the surface of the mounting plate.