Novel tool for modifying front edge of wind power blade

By designing a new type of wind power blade leading edge repair tooling, the angle of adjustment plates and trimmers is easily adjusted using slide chutes, slide rods, sliders and other components, and the disassembly and replacement of matte blocks is achieved through components such as convex grooves and convex columns. The problems of inconvenient operation of adjustment plates and difficult replacement of matte blocks in the prior art are solved, and the trimming efficiency and applicability of the device are improved.

CN222891688UActive Publication Date: 2025-05-23ZHONG DIAN (SHAN DONG) XIN NENG YUAN TOU ZI YOU XIAN GONG SI
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Patent Information

Application Number
CN202421499481.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-27
Publication Date
2025-05-23
Estimated Expiration
2034-06-27

AI Technical Summary

Technical Problem

The existing wind power blade leading edge repair tool equipment needs to rotate the limit screw multiple times when adjusting the adjustment plate, and can only be adjusted after canceling the limit, which is relatively inconvenient to operate.

Method used

A new type of wind power blade leading edge repair tool is designed. By setting up an adjustment mechanism and disassembly and assembly mechanism, the sliding grooves, slide rods, sliders, springs, connecting blocks, adjustment rods, pull rods and other components can be used to easily adjust the angle of the adjustment plate and the trimmer, and the disassembly and replacement of the matte blocks can be achieved through convex grooves, convex columns, fixing plates, bolts and other components.

Benefits of technology

It realizes rapid adjustment of the angle of the adjustment plate and trimmer, which is simple and convenient to operate, improves the trimming efficiency, and through the design of the disassembly and assembly mechanism, it increases the convenience of replacement of the matte blocks and extends the service life of the device.

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Abstract

The utility model relates to the technical field of wind power blades, and discloses a novel tool for shaping the front edge of a wind power blade, which comprises a trimming plate, a handle fixedly arranged at the upper part of the trimming plate and a connecting assembly arranged at the lower part of the trimming plate, and the connecting assembly comprises an adjusting mechanism arranged at the right side of the trimming plate. A dismounting mechanism is arranged on the right side of the trimming plate, the end, away from the pull rod, of a second spring is fixedly connected with a connecting block, an adjusting rod is clamped to an adjusting groove, adjusting teeth are meshed with fixing teeth, the bottom end of a first spring is fixedly connected with a first sliding block, and one end of a connecting rod is fixedly connected with an adjusting plate. The bolt is matched with the threaded groove, and the fixing plate is attached to the right side of the convex column. The problem that when an existing device is used for adjusting an adjusting plate, limiting between the limiting screw and the adjusting plate can be canceled only by rotating the limiting screw many times, then the adjusting plate can be adjusted, and inconvenience is caused is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of wind turbine blades, in particular to a novel tool for trimming the leading edge of a wind turbine blade. Background Art

[0002] A wind turbine is an electrical device that converts wind energy into mechanical work, which drives the rotor to rotate and ultimately outputs alternating current. With the unsustainability of traditional fossil energy and its continued harm to the global environment, new energy sources with wind power as the mainstream have become an alternative energy source that is prioritized and vigorously developed by countries around the world. Wind turbine blades are the core components of wind turbines that convert natural wind energy into electrical energy for wind turbines, and are also the main basis for measuring the design and technical level of wind turbines.

[0003] According to a new type of tooling for trimming the leading edge of a wind turbine blade disclosed in patent announcement No. CN 209208117 U, the device drives the movement of the trimming knife through the movement of an adjusting plate, which facilitates the adjustment of the angle of the trimming knife and avoids the inconvenience of use caused by the inability to adjust the angle of the trimming knife. A sanding block is arranged on the side of the trimming knife. The sanding block is semicircular and covered with sandpaper on the outside. The hemispherical sanding block and sandpaper facilitate the refinement of the surface of the wind turbine blade after trimming, thereby improving the effect after trimming. However, when the device adjusts the adjusting plate, it is necessary to rotate the limit screw multiple times to cancel the limit with the adjusting plate, and then the adjusting plate can be adjusted, which is relatively inconvenient.

[0004] To this end, we proposed a new type of tooling for shaping the leading edge of wind turbine blades to solve the problem. Utility Model Content

[0005] The purpose of the utility model is to provide a novel tool for shaping the leading edge of a wind turbine blade, which solves the problems raised in the above-mentioned background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a novel tool for trimming the leading edge of a wind turbine blade, comprising a trimming plate;

[0007] A handle fixedly mounted on the upper portion of the trimming plate;

[0008] A connecting assembly is arranged at the lower part of the trimming plate, wherein the connecting assembly comprises an adjusting mechanism arranged at the right side of the trimming plate, and a disassembly and assembly mechanism is arranged at the right side of the trimming plate.

[0009] Preferably, the adjusting mechanism comprises a first slide groove provided on the right side of the trimming plate, the first slide groove inner wall is fixedly connected to the first sliding rod, the first slide rod outer wall is slidably connected to the first sliding block, the first slide groove inner wall is fixedly connected to the first spring, the first sliding block is fixedly connected to the outer side of the first sliding block, the connecting block is movably connected to an adjusting rod, the outer end of the adjusting rod is fixedly connected to the pulling rod, the inner side of the pulling rod is fixedly connected to the second spring, the trimming plate is movably connected to the adjusting plate on the right side, the adjusting groove is provided at the front of the adjusting plate, the adjusting tooth is fixedly connected to the bottom of the trimming plate, the trimming plate is rotatably connected to the inside, the bottom of the outer wall of the rotating shaft is fixedly connected to the pruning knife, the upper part of the outer wall of the rotating shaft is fixedly connected to the fixing tooth, the trimming plate is provided with a second slide groove inside, the second slide groove inner wall is fixedly connected to the second sliding rod, the inner wall of the second sliding rod is fixedly connected to the second sliding block, and the outer side of the second sliding block is fixedly connected to the connecting rod.

[0010] Preferably, the disassembly and assembly mechanism includes a convex groove opened on the outer wall of the trimming plate, a convex column is slidably connected to the inner wall of the convex groove, a sanding block is fixedly connected to the outer side of the convex column, a threaded groove is opened on the right side of the trimming plate, a fixing plate is arranged on the right side of the convex column, and a bolt is threadedly connected inside the fixing plate.

[0011] Preferably, the second spring is fixedly connected to the connecting block at one end away from the pull rod, the adjusting rod is clamped in the adjusting groove, and the adjusting tooth is meshed with the fixed tooth. Through the cooperation of the first sliding rod, the first sliding block, the connecting block, the adjusting rod, the second spring, and the adjusting groove, the adjusting plate can be adjusted manually, and the operation is simple and convenient. Subsequently, under the action of the fixed tooth, the adjusting tooth, and the rotating shaft, the angle of the pruning knife can be adjusted.

[0012] Preferably, the bottom end of the first spring is fixedly connected to the first slider, and through the cooperation of the first spring, the first slide rod, the first slider and the connecting block, the adjusting rod can stay in a position away from the adjusting slot, thereby freeing up the hands of the operator, making it easier for the operator to adjust the adjusting plate.

[0013] Preferably, there are four connecting rods, which are arranged in groups of two and symmetrically distributed on both sides of the adjustment plate. One end of the connecting rod is fixedly connected to the adjustment plate. Through the cooperation of the connecting rod, the second sliding rod and the second sliding block, the adjustment plate can be made more stable during use.

[0014] Preferably, the bolt is adapted to the threaded groove, and the fixing plate is fitted with the right side of the convex column. Through the cooperation of the convex groove, the convex column, the fixing plate, the bolt and the threaded groove, it is convenient to manually disassemble the sanding block, thereby facilitating manual replacement of the sanding block with greater wear, thereby increasing the applicability of the device.

[0015] The utility model provides a novel tool for shaping the leading edge of a wind turbine blade. The novel tool for shaping the leading edge of a wind turbine blade has the following beneficial effects:

[0016] (1) The novel wind turbine blade leading edge trimming tool is provided with an adjustment mechanism. Under the action of the first slide bar, the first slider, the connecting block, the adjustment rod, the second spring, and the adjustment slot, the adjustment plate can be manually adjusted. The operation is simple and convenient. Subsequently, under the action of the fixed teeth, the adjustment teeth, and the rotating shaft, the angle of the trimming knife can be adjusted.

[0017] (2) The new wind turbine blade leading edge shaping tool is provided with a disassembly and assembly mechanism. Under the action of the convex groove, convex column, fixing plate, bolt and threaded groove, it is convenient for manual disassembly of the sanding block, thereby facilitating manual replacement of the sanding block with greater wear, thereby increasing the applicability of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 This is a schematic diagram of the overall cross-sectional structure of the utility model;

[0020] Figure 3 This is a schematic diagram of the structure of the adjustment mechanism of the utility model;

[0021] Figure 4 This is a schematic diagram of the partial structure of the adjustment mechanism of the utility model;

[0022] Figure 5 This is a schematic diagram of the disassembly and assembly mechanism structure of the utility model;

[0023] In the figure: 1. trimming plate; 2. handle; 3. connecting assembly; 31. adjusting mechanism; 311. first slide groove; 312. first slide bar; 313. first slider; 314. first spring; 315. connecting block; 316. adjusting rod; 317. pull rod; 318. second spring; 319. adjusting plate; 3110. adjusting groove; 3111. adjusting tooth; 3112. rotating shaft; 3113. trimming knife; 3114. fixing tooth; 3115. second slide groove; 3116. second slide bar; 3117. second slider; 3118. connecting rod; 32. disassembling mechanism; 321. convex groove; 322. convex column; 323. grinding block; 324. threaded groove; 325. fixing plate; 326. bolt. DETAILED DESCRIPTION

[0024] In order to have a clearer understanding of the technical features, purposes and effects of the utility model, the specific implementation methods of the utility model are now described with reference to the accompanying drawings.

[0025] Example 1

[0026] like Figure 1-5 As shown, the utility model provides a technical solution: a novel tool for trimming the leading edge of a wind turbine blade, comprising a trimming plate 1, a handle 2 fixedly mounted on the upper portion of the trimming plate 1, a connecting assembly 3 arranged at the lower portion of the trimming plate 1, the connecting assembly 3 comprising an adjusting mechanism 31 arranged on the right side of the trimming plate 1, a disassembly and assembly mechanism 32 arranged on the right side of the trimming plate 1, the adjusting mechanism 31 comprising a first slide groove 311 opened on the right side of the trimming plate 1, a first slide bar 312 fixedly connected to the inner wall of the first slide groove 311, a first slider 313 slidably connected to the outer wall of the first slider 312, a first spring 314 fixedly connected to the inner wall of the first slide groove 311, a connecting block 315 fixedly connected to the outer side of the first slider 313, an adjusting rod 316 movably connected to the inner side of the connecting block 315, and a first adjusting rod 316 movably connected to the inner side of the adjusting rod 316. A pull rod 317 is fixedly connected to the outer end of the section rod 316, and a second spring 318 is fixedly connected to the inner side of the pull rod 317. An adjusting plate 319 is movably connected to the right side of the trimming plate 1, and an adjusting slot 3110 is provided at the front of the adjusting plate 319. An adjusting tooth 3111 is fixedly connected to the bottom of the trimming plate 1. A rotating shaft 3112 is rotatably connected inside the trimming plate 1. A pruning knife 3113 is fixedly connected to the bottom of the outer wall of the rotating shaft 3112, and a fixing tooth 3114 is fixedly connected to the upper part of the outer wall of the rotating shaft 3112. A second sliding groove 3115 is provided inside the trimming plate 1, and a second sliding rod 3116 is fixedly connected to the inner wall of the second sliding groove 3115, and a second sliding block 3117 is fixedly connected to the inner wall of the second sliding block 3116, and a connecting rod 3118 is fixedly connected to the outer side of the second sliding block 3117.

[0027] In this embodiment, the second spring 318 is fixedly connected to the connecting block 315 at one end away from the pull rod 317, the adjusting rod 316 is clamped with the adjusting groove 3110, and the adjusting tooth 3111 is meshed with the fixed tooth 3114. Through the cooperation of the first sliding rod 312, the first sliding block 313, the connecting block 315, the adjusting rod 316, the second spring 318, and the adjusting groove 3110, it is convenient to manually adjust the adjusting plate 319, and the operation is simple and convenient. Subsequently, under the action of the fixed tooth 3114, the adjusting tooth 3111, and the rotating shaft 3112, the angle of the pruning knife 3113 can be adjusted.

[0028] Furthermore, the bottom end of the first spring 314 is fixedly connected to the first slider 313. Through the cooperation of the first spring 314, the first slide bar 312, the first slider 313, and the connecting block 315, the adjusting rod 316 can be kept at a position away from the adjusting slot 3110, thereby freeing up the hands of the operator, making it easier for the operator to adjust the adjusting plate 319.

[0029] Furthermore, there are four connecting rods 3118, which are arranged in groups of two and symmetrically distributed on both sides of the adjustment plate 319. One end of the connecting rod 3118 is fixedly connected to the adjustment plate 319. Through the cooperation of the connecting rod 3118, the second sliding rod 3116, and the second sliding block 3117, the adjustment plate 319 can be made more stable during use.

[0030] When the angle of the trimmer 3113 needs to be adjusted, the pull rod 317 is firstly manually held to pull the adjustment rod 316 outward to separate the adjustment rod 316 from the adjustment slot 3110, and then the first spring 314 can move the first slider 313 upward through the first slider 312 under the elastic force, so that the connecting block 315 fixedly connected to the outer side of the first slider 313 can be synchronously moved upward, and then the adjustment rod 316 can be stopped at a position away from the adjustment slot 3110, so that the manual hand can be freed, and then the adjustment plate 319 can be manually moved outward or inward. The adjusting teeth 3111 are meshed with the fixed teeth 3114, so that when the adjusting plate 319 drives the adjusting teeth 3111 and the fixed teeth 3114 to slide relative to each other, the rotating shaft 3112 can be rotated, so that the angle of the pruning knife 3113 fixedly connected to the bottom of the rotating shaft 3112 can be adjusted. When adjusted to a suitable position, the adjusting rod 316 is manually matched with the corresponding adjusting groove 3110, and then the adjusting rod 316 and the adjusting groove 3110 are engaged with each other under the action of the elastic force of the second spring 318, so that the adjusting plate 319 can be limited, thereby completing the adjustment operation.

[0031] Example 2

[0032] On the basis of Example 1, a preferred embodiment of a novel wind turbine blade leading edge trimming tool provided by the utility model is as follows: Figures 1 to 5 As shown: the disassembly and assembly mechanism 32 includes a convex groove 321 opened on the outer wall of the trimming plate 1, a convex column 322 is slidably connected to the inner wall of the convex groove 321, a frosting block 323 is fixedly connected to the outer side of the convex column 322, a threaded groove 324 is opened on the right side of the trimming plate 1, a fixing plate 325 is arranged on the right side of the convex column 322, and a bolt 326 is threadedly connected to the inside of the fixing plate 325.

[0033] In this embodiment, the bolt 326 is adapted to the threaded groove 324, and the fixing plate 325 is arranged in a fit with the right side of the convex column 322. Through the cooperation of the convex groove 321, the convex column 322, the fixing plate 325, the bolt 326, and the threaded groove 324, it is convenient to manually disassemble the sanding block 323, thereby facilitating manual replacement of the sanding block 323 with greater wear, thereby increasing the applicability of the device.

[0034] When the sanding block 323 needs to be disassembled, the bolt 326 only needs to be manually rotated counterclockwise to move the bolt 326 outward. When the bolt 326 moves outward and separates from the threaded groove 324, under the action of the convex column 322 and the convex groove 321, and because the outer side of the convex column 322 is fixedly connected to the sanding block 323, the sanding block 323 can be manually pulled outward, thereby facilitating manual replacement of the sanding block 323 with greater wear, thereby increasing the applicability of the device.

[0035] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A novel tool for trimming the leading edge of a wind turbine blade, comprising a trimming plate (1); A handle (2) fixedly mounted on the upper portion of the trimming plate (1); The connecting assembly (3) arranged at the lower part of the trimming plate (1) is characterized by: The connecting assembly (3) comprises an adjusting mechanism (31) arranged on the right side of the trimming plate (1), and a disassembly mechanism (32) is arranged on the right side of the trimming plate (1).

2. According to claim 1, a novel wind turbine blade leading edge trimming tool is characterized by: The adjustment mechanism (31) comprises a first slide groove (311) provided on the right side of the trimming plate (1); the inner wall of the first slide groove (311) is fixedly connected with a first slide bar (312); the outer wall of the first slide bar (312) is slidably connected with a first slider (313); the inner wall of the first slide groove (311) is fixedly connected with a first spring (314); the outer side of the first slider (313) is fixedly connected with a connecting block (315); the connecting block (315) is movably connected with an adjustment rod (316) inside; the outer end of the adjustment rod (316) is fixedly connected with a pull rod (317); the inner side of the pull rod (317) is fixedly connected with a second spring (318); the right side of the trimming plate (1) is movably connected with an adjustment plate (319) The front part of the adjustment plate (319) is provided with an adjustment groove (3110), the bottom of the trimming plate (1) is fixedly connected with an adjustment tooth (3111), the trimming plate (1) is rotatably connected with a rotating shaft (3112), the bottom of the outer wall of the rotating shaft (3112) is fixedly connected with a pruning knife (3113), the upper part of the outer wall of the rotating shaft (3112) is fixedly connected with a fixing tooth (3114), the trimming plate (1) is provided with a second sliding groove (3115), the inner wall of the second sliding groove (3115) is fixedly connected with a second sliding rod (3116), the inner wall of the second sliding rod (3116) is fixedly connected with a second sliding block (3117), and the outer side of the second sliding block (3117) is fixedly connected with a connecting rod (3118).

3. The novel wind turbine blade leading edge trimming tool according to claim 1 is characterized in that: The disassembly and assembly mechanism (32) comprises a convex groove (321) formed on the outer wall of the trimming plate (1), a convex column (322) being slidably connected to the inner wall of the convex groove (321), a sanding block (323) being fixedly connected to the outer side of the convex column (322), a threaded groove (324) being formed on the right side of the trimming plate (1), a fixing plate (325) being provided on the right side of the convex column (322), and a bolt (326) being threadedly connected to the inside of the fixing plate (325).

4. The novel wind turbine blade leading edge shaping tool according to claim 2 is characterized in that: The end of the second spring (318) away from the pull rod (317) is fixedly connected to the connecting block (315), the adjusting rod (316) is clamped with the adjusting groove (3110), and the adjusting tooth (3111) is meshed with the fixing tooth (3114).

5. The novel wind turbine blade leading edge shaping tool according to claim 2 is characterized in that: The bottom end of the first spring (314) is fixedly connected to the first sliding block (313).

6. A novel wind turbine blade leading edge trimming tool according to claim 2, characterized in that: There are four connecting rods (3118), which are arranged in groups of two and symmetrically distributed on both sides of the adjustment plate (319). One end of the connecting rod (3118) is fixedly connected to the adjustment plate (319).

7. The novel wind turbine blade leading edge trimming tool according to claim 3 is characterized by: The bolt (326) is matched with the thread groove (324), and the fixing plate (325) is arranged to fit the right side of the convex column (322).

Citation Information

Patent Citations

  • Novel tool for modifying front edge of wind power blade

    CN209208117U