Chain control compression roller
By designing chain control press rollers, adjusting roller height and increasing ore looseness, the problem of excessive tightness of material layers caused by cutting materials at the front end of the scraper is solved, and the breathability and quality of ore sintering is improved.
Patent Information
- Application Number
- CN202421719671.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-19
- Publication Date
- 2025-05-23
- Estimated Expiration
- 2034-07-19
AI Technical Summary
In the prior art, the cutting material at the front end of the scraper is easy to compact the material layer, resulting in poor breathability of the sintered material layer, thereby reducing the sintering quality of the ore.
A chain-controlled press roller is designed to adjust the roller height by moving the connecting wheel and the support plate, improve the control accuracy of ore thickness and density, and increase the looseness of ore surface of the transport component through the coordination of the cam and air flow, and enhance the breathability.
Accurate control of ore thickness and density is achieved, and the breathability during ore sintering is optimized, thereby improving the quality of ore sintering.
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Figure CN222893218U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steelmaking, in particular to a chain-controlled pressure roller. Background Art
[0002] Sintering refers to the process of transforming powdered materials into dense bodies, usually carried out at high temperatures, so that solid particles are mutually bonded, grains grow, and voids are reduced, ultimately forming a dense polycrystalline sintered body with a specific microstructure.
[0003] During sintering of ore, in order to improve the air permeability of the sintered material and reduce air leakage, and to increase the output and quality of the sintered ore, the method of flattening the material surface is usually adopted to improve the uniformity and flatness of the ore before sintering.
[0004] Before sintering, the existing ore is usually leveled with a scraper leveler. During production and observation, it was found that the cut material accumulated at the front end of the scraper tends to compact the material layer. Excessive compactness of the material layer will lead to poor permeability of the sintering material layer, which will in turn reduce the sintering quality of the ore.
[0005] Therefore, a chain-controlled pressure roller is proposed to solve the above problems. Utility Model Content
[0006] To this end, the technical problem to be solved by the utility model is to overcome the problem in the prior art that the cut material at the front end of the scraper easily compacts the material layer, and the excessive compactness of the material layer will lead to poor permeability of the sintered material layer, thereby reducing the sintering quality of the mineral material.
[0007] In order to solve the above technical problems, the utility model provides a chain-controlled pressure roller, comprising a frame; a lifting plate is fixedly connected to the middle part of the frame; an electric push rod is fixedly connected to the top of the lifting plate; the output end of the electric push rod is fixedly connected to a support plate; the top of the support plate is rotatably connected to a connecting wheel; the top of the lifting plate is fixedly connected to a first chain; the first chain and the connecting wheel are set in contact; the inner side wall of the frame is fixedly connected to a cross plate; the bottom of the cross plate is fixedly connected to a second chain; the bottom of the second chain is fixedly connected to a roller; the roller and the first chain are both fixedly connected; a transport assembly is installed on the inner side wall of the frame; through the above structure, the connecting wheel will move with the support plate to change the height of the first chain and the roller, thereby realizing the device to adjust the roller height, improving the convenience and accuracy of the device to control the thickness and density of the ore, and optimizing the air permeability of the ore during sintering.
[0008] In one embodiment of the utility model, a motor is fixedly connected to the middle of the frame; a rotating shaft is fixedly connected to the output end of the motor; a plurality of cams are fixedly connected to the middle of the rotating shaft; the cams are located inside the transport component; when the cams rotate, they squeeze the transport component so that the mineral material on the surface of the transport component moves, thereby increasing the looseness of the mineral material on the surface of the transport component and enhancing the air permeability of the mineral material during sintering.
[0009] In one embodiment of the utility model, the end of the rotating shaft is rotatably connected to a connecting plate; the connecting plate and the rotating shaft are in a communicating relationship; the connecting plate and the frame are both in a fixed connection relationship; the middle part of the connecting plate is connected to an air intake pipe; the rotating shaft and the cam are both in a communicating relationship; a plurality of air holes are provided in the middle part of the cam; the air flow will pass through the air intake pipe into the interior of the connecting plate and the rotating shaft, and then the air flow will enter the interior of the cam and be ejected from the air holes, the transport component will be impacted by the air flow so that its surface will bulge, thereby causing the mineral material on the surface of the transport component to be subjected to additional force, thereby further increasing the looseness of the mineral material on the surface of the transport component.
[0010] In one embodiment of the utility model, a plurality of elastic rods are fixedly connected to the middle portion of the cam; slide plates are fixedly connected to the ends of adjacent elastic rods; the slide plates and air holes are correspondingly arranged and slidingly matched; when the elastic rods are subjected to pressure, they will bend and cause the slide plates to separate from the air holes, at which time the air flow at the air holes will be greater, thereby enhancing the impact of the air flow on the transport components.
[0011] In one embodiment of the utility model, a plurality of vertical poles are fixedly connected to the middle part of the roller; the vertical poles are arranged in an array; when the mineral material reaches the roller, it will come into contact with the vertical poles, and the vertical poles will divide the mineral material, so that the high-density areas in the mineral material are broken up, further improving the looseness of the mineral material before sintering and enhancing the air permeability inside the mineral material.
[0012] In one embodiment of the utility model, a pair of orifice plates are fixedly connected to the middle part of the vertical pole; the adjacent orifice plates are symmetrically arranged; when the mineral material passes through the vertical pole, it will also come into contact with the orifice plate, and the holes on the surface of the orifice plate will filter the mineral material, so that the block mineral material in the mineral material is crushed, thereby enhancing the cutting effect of the vertical pole on the mineral material.
[0013] In one embodiment of the utility model, an oil storage box is fixedly connected to the middle part of the frame; the middle part of the oil storage box is rotatably connected to a rotating wheel; when the first chain moves, it will contact the rotating wheel and cause the rotating wheel to rotate under the action of friction, and when the rotating wheel rotates, it will dip into the lubricating oil inside the oil storage box, and then the rotating wheel will brush the lubricating oil on the surface to the surface of the first chain, thereby realizing lubrication of the first chain by the device and reducing the wear of the first chain due to friction when the first chain moves.
[0014] In one embodiment of the utility model, a collecting box is fixedly connected to the top of the pick plate; the collecting box is located at the bottom of the oil storage box; when the rotating wheel applies lubricating oil to the first chain, some lubricating oil will splash, and the lubricating oil will drip into the interior of the collecting box and be collected by the collecting box, thereby realizing the recovery of the lubricating oil by the device and improving the utilization rate of the lubricating oil by the device.
[0015] The above technical solution of the utility model has the following advantages compared with the prior art:
[0016] 1. The utility model describes a chain-controlled pressure roller, in which the connecting wheel moves with the support plate so that the height of the first chain and the roller changes, thereby enabling the device to adjust the roller height, improving the convenience and accuracy of the device in controlling the thickness and density of the ore, and optimizing the air permeability of the ore during sintering.
[0017] 2. The chain-controlled pressure roller described in the utility model can squeeze the transport component when the cam rotates, so that the mineral material on the surface of the transport component moves, thereby increasing the looseness of the mineral material on the surface of the transport component and enhancing the air permeability of the mineral material during sintering. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to make the content of the utility model more clearly understood, the utility model is further described in detail below based on specific embodiments of the utility model in combination with the accompanying drawings.
[0019] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0020] Figure 2 This is a schematic diagram of the structure of the horizontal plate in the utility model;
[0021] Figure 3 This is a schematic diagram of the structure of the perforated plate of the utility model;
[0022] Figure 4 It is a structural schematic diagram of the rotating shaft of the utility model;
[0023] Figure 5 It is a structural schematic diagram of the cam in the utility model;
[0024] Figure 6 It is a structural schematic diagram of the oil storage box in the utility model.
[0025] Explanation of the reference numerals in the specification: 1. Frame; 102. Lifting plate; 103. Electric push rod; 104. Support plate; 105. Connecting wheel; 106. First chain; 107. Roller; 108. Transport assembly; 109. Cross plate; 110. Second chain; 2. Motor; 22. Rotating shaft; 23. Cam; 3. Connecting plate; 32. Inlet pipe; 33. Air hole; 4. Elastic rod; 42. Slide plate; 5. Vertical pole; 6. Orifice plate; 7. Oil storage box; 72. Rotating wheel; 8. Collecting box. DETAILED DESCRIPTION
[0026] The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments so that those skilled in the art can better understand the present invention and implement it, but the embodiments are not intended to limit the present invention.
[0027] Reference Figures 1 to 6 As shown, a chain-controlled roller of the utility model comprises a frame 1; a lifting plate 102 is fixedly connected to the middle part of the frame 1; an electric push rod 103 is fixedly connected to the top of the lifting plate 102; a support plate 104 is fixedly connected to the output end of the electric push rod 103; a connecting wheel 105 is rotatably connected to the top of the support plate 104; a first chain 106 is fixedly connected to the top of the lifting plate 102; the first chain 106 and the connecting wheel 105 are in contact; a cross plate 109 is fixedly connected to the inner side wall of the frame 1; a second chain 110 is fixedly connected to the bottom of the cross plate 109; a roller 107 is fixedly connected to the bottom of the second chain 110; the roller 107 and the first chain 106 are both fixedly connected; a transport component 108 is installed on the inner side wall of the frame 1; the transport component 108 will transport the ore. When the thickness of the ore When the material is thicker, the staff can start the electric push rod 103 so that the electric push rod 103 drives the support plate 104 to move. When the support plate 104 moves, it will move with the connecting wheel 105. When the connecting wheel 105 moves, it will contact the first chain 106 and rotate under the action of friction, so that the height of the first chain 106 changes. At this time, the first chain 106 will move with the roller 107 until the roller 107 moves to a suitable height. When the ore passes through the roller 107, it will be squeezed by the roller 107, so that the device can control the height of the ore; the connecting wheel 105 will move with the support plate 104, so that the height of the first chain 106 and the roller 107 will change, so that the device can adjust the height of the roller 107, improve the convenience and accuracy of the device in controlling the thickness and density of the ore, and optimize the air permeability of the ore during sintering.
[0028] Reference Figures 2 to 5As shown, a motor 2 is fixedly connected to the middle of the frame 1; a rotating shaft 22 is fixedly connected to the output end of the motor 2; a plurality of cams 23 are fixedly connected to the middle of the rotating shaft 22; the cam 23 is located inside the transport component 108; when the device is started, the motor 2 will also be started, and the motor 2 will cause the rotating shaft 22 to rotate, and when the rotating shaft 22 rotates, it will rotate with the cam 23, and when the cam 23 rotates, the raised area on its surface will come into contact with the transport component 108 and squeeze the transport component 108, at this time, the mineral material on the surface of the transport component 108 will be dispersed under the action of squeezing, and then the dispersed mineral material will pass through the roller 107 and be flattened by the roller 107; when the cam 23 rotates, it will squeeze the transport component 108 so that the mineral material on the surface of the transport component 108 moves, thereby increasing the looseness of the mineral material on the surface of the transport component 108 and enhancing the air permeability of the mineral material during sintering.
[0029] Reference Figure 4 and Figure 5 As shown, the end of the rotating shaft 22 is rotatably connected with a connecting plate 3; the connecting plate 3 and the rotating shaft 22 are in a communicating relationship; the connecting plate 3 and the frame 1 are both fixedly connected; the middle part of the connecting plate 3 is connected with an air intake pipe 32; the rotating shaft 22 and the cam 23 are both in a communicating relationship; a plurality of air holes 33 are provided in the middle part of the cam 23; after the staff connects the air intake pipe 32 to an air pump, the air pump will fill air into the interior of the air intake pipe 32, and the air flow will pass through the air intake pipe 32 into the interior of the connecting plate 3 and the rotating shaft 22, and then the air flow will enter the interior of the cam 23 and be ejected from the air holes 33, and the transport component 108 will be impacted by the air flow, causing its surface to bulge, thereby causing the mineral material on the surface of the transport component 108 to be subjected to additional force, further increasing the looseness of the mineral material on the surface of the transport component 108.
[0030] Reference Figure 5 As shown, a plurality of elastic rods 4 are fixedly connected to the middle part of the cam 23; a slide plate 42 is fixedly connected to the end of the adjacent elastic rod 4; the slide plate 42 and the air hole 33 are correspondingly arranged and are slidably matched; during normal operation, the slide plate 42 will seal the air hole 33, and when the cam 23 rotates, it will also drive the elastic rod 4 and the slide plate 42 to move the rod together. When the elastic rod 4 moves, it will come into contact with the transport component 108 and be squeezed by it. After the elastic rod 4 is subjected to pressure, it will bend and cause the slide plate 42 to slide along the air hole 33, and then the slide plate 42 will detach from the air hole 33 and leave the air hole 33 in an open state. Because the total air flow in the cam 23 remains unchanged, the remaining air holes 33 will be closed by the slide plate 42, and the air flow at the open air hole 33 will be larger at this time, thereby enhancing the impact of the air flow on the transport component 108.
[0031] Reference Figure 3As shown, a plurality of vertical poles 5 are fixedly connected to the middle of the roller 107; the vertical poles 5 are arranged in an array; when the ore reaches the roller 107, it will come into contact with the vertical poles 5, and the vertical poles 5 will divide the ore, so that the high-density areas in the ore are broken up, further improving the looseness of the ore before sintering and enhancing the air permeability inside the ore.
[0032] Reference Figure 3 As shown, a pair of orifice plates 6 are fixedly connected to the middle of the vertical pole 5; the adjacent orifice plates 6 are symmetrically arranged; when the mineral material passes through the vertical pole 5, it will also come into contact with the orifice plate 6, and the holes on the surface of the orifice plate 6 will filter the mineral material, so that the block mineral material in the mineral material is crushed, thereby enhancing the cutting effect of the vertical pole 5 on the mineral material.
[0033] Reference Figure 6 As shown, an oil storage box 7 is fixedly connected to the middle part of the frame 1; the middle part of the oil storage box 7 is rotatably connected to a rotating wheel 72; when the first chain 106 moves, it will come into contact with the rotating wheel 72 and cause the rotating wheel 72 to rotate under the action of friction. Because lubricating oil is injected into the interior of the oil storage box 7, the rotating wheel 72 will dip into the lubricating oil inside the oil storage box 7 when it rotates, and then the rotating wheel 72 will brush the lubricating oil on the surface to the surface of the first chain 106, thereby realizing lubrication of the first chain 106 by the device and reducing the wear of the first chain 106 due to friction when the first chain 106 moves.
[0034] Reference Figure 6 As shown, a collecting box 8 is fixedly connected to the top of the pick plate 102; the collecting box 8 is located at the bottom of the oil storage box 7; when the rotating wheel 72 applies lubricating oil to the first chain 106, some lubricating oil will splash, and the lubricating oil will drip into the inside of the collecting box 8 and be collected by the collecting box 8, thereby realizing the recovery of the lubricating oil by the device and improving the utilization rate of the lubricating oil by the device.
[0035] Working principle: the staff can start the electric push rod 103 so that the electric push rod 103 drives the support plate 104 to move. When the support plate 104 moves, it will move with the connecting wheel 105. When the connecting wheel 105 moves, it will contact the first chain 106 and rotate under the action of friction, so that the height of the first chain 106 changes. At this time, the first chain 106 will move with the roller 107 until the roller 107 moves to a suitable height. When the ore passes through the roller 107, it will be squeezed by the roller 107, so that the device can control the height of the ore. When the device is started, the motor 2 will also start, and the motor 2 will rotate the shaft 22. When the shaft 22 rotates, it will The cam 23 rotates together with the cam 23. When the cam 23 rotates, the raised area on the surface of the cam 23 will come into contact with the transport component 108 and squeeze the transport component 108. At this time, the mineral materials on the surface of the transport component 108 will be dispersed under the squeezing action, and then the dispersed mineral materials will pass through the roller 107 and be flattened by the roller 107; after the staff connects the air intake pipe 32 to the air pump, the air pump will fill air into the air intake pipe 32, and the air flow will pass through the air intake pipe 32 into the connecting plate 3 and the interior of the rotating shaft 22, and then the air flow will enter the interior of the cam 23 and be ejected from the air hole 33. The transport component 108 will be impacted by the air flow, causing its surface to bulge, thereby causing the transport component 108 to The mineral material on the surface of the component 108 is subjected to an additional force; when the cam 23 rotates, it will also drive the elastic rod 4 and the slide plate 42 to move together. When the elastic rod 4 moves, it will come into contact with the transport component 108 and be squeezed by it. After the elastic rod 4 is subjected to the pressure, it will bend and make the slide plate 42 slide along the air hole 33. Then the slide plate 42 will separate from the air hole 33 and make the air hole 33 open. Because the total air flow in the cam 23 remains unchanged, the remaining air holes 33 will be closed by the slide plate 42. At this time, the air flow at the open air hole 33 will be larger; when the mineral material reaches the roller 107, it will come into contact with the vertical rod 5, and the vertical rod 5 will divide the mineral material, making the mineral material dense. The areas with high degree of crushing are broken; when the mineral material passes through the vertical pole 5, it will also come into contact with the orifice plate 6. The holes on the surface of the orifice plate 6 will filter the mineral material, so that the block mineral material in the mineral material is crushed; when the first chain 106 moves, it will come into contact with the rotating wheel 72 and make the rotating wheel 72 rotate under the action of friction. Because the interior of the oil storage box 7 is injected with lubricating oil, the rotating wheel 72 will dip into the lubricating oil inside the oil storage box 7 when it rotates, and then the rotating wheel 72 will brush the surface lubricating oil to the surface of the first chain 106; when the rotating wheel 72 brushes the lubricating oil to the first chain 106, some of the lubricating oil will splash, and these lubricating oils will drip into the interior of the collecting box 8 and be collected by the collecting box 8.
[0036] Obviously, the above embodiments are merely examples for the purpose of clear explanation and are not intended to limit the implementation methods. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived from these are still within the scope of protection of the invention of the utility model.
Claims
1. A chain-controlled roller, comprising a frame (1), characterized in that: A lifting plate (102) is fixedly connected to the middle of the frame (1); an electric push rod (103) is fixedly connected to the top of the lifting plate (102); the output end of the electric push rod (103) is fixedly connected to a support plate (104); the top of the support plate (104) is rotatably connected to a connecting wheel (105); the top of the lifting plate (102) is fixedly connected to a first chain (106); the first chain (106) and the connecting wheel (105) are in contact; the inner side wall of the frame (1) is fixedly connected to a cross plate (109); the bottom of the cross plate (109) is fixedly connected to a second chain (110); the bottom of the second chain (110) is fixedly connected to a roller (107); the roller (107) and the first chain (106) are both in a fixed relationship; and a transport component (108) is installed on the inner side wall of the frame (1).
2. A chain-controlled pressure roller according to claim 1, characterized in that: A motor (2) is fixedly connected to the middle of the frame (1); a rotating shaft (22) is fixedly connected to the output end of the motor (2); a plurality of cams (23) are fixedly connected to the middle of the rotating shaft (22); and the cams (23) are located inside the transport component (108).
3. A chain-controlled pressure roller according to claim 2, characterized in that: The end of the rotating shaft (22) is rotatably connected to a connecting plate (3); the connecting plate (3) and the rotating shaft (22) are in a communicating relationship; the connecting plate (3) and the frame (1) are in a fixed connection relationship; the middle of the connecting plate (3) is in communication with an air intake pipe (32); the rotating shaft (22) and the cam (23) are in a communicating relationship; and a plurality of air holes (33) are provided in the middle of the cam (23).
4. A chain-controlled pressure roller according to claim 3, characterized in that: A plurality of elastic rods (4) are fixedly connected to the middle of the cam (23); a slide plate (42) is fixedly connected to the ends of adjacent elastic rods (4); and the slide plate (42) and the air hole (33) are correspondingly arranged and are slidably matched.
5. A chain-controlled pressure roller according to claim 4, characterized in that: A plurality of vertical poles (5) are fixedly connected to the middle of the roller (107); the vertical poles (5) are arranged in an array.
6. A chain-controlled pressure roller according to claim 5, characterized in that: A pair of orifice plates (6) are fixedly connected to the middle of the vertical pole (5); adjacent orifice plates (6) are symmetrically arranged.
7. A chain-controlled pressure roller according to claim 6, characterized in that: An oil storage box (7) is fixedly connected to the middle of the frame (1); and a rotating wheel (72) is rotatably connected to the middle of the oil storage box (7).
8. The chain-controlled pressure roller according to claim 7, characterized in that: A collection box (8) is fixedly connected to the top of the lifting plate (102); the collection box (8) is located at the bottom of the oil storage box (7).