IML diaphragm assembling and positioning device

By setting up a plurality of cavity units and connecting components in the IML diaphragm assembly positioning device, and fixing the cavity unit with the elastic force of the limiting spring, the problem that the diaphragm cavity size cannot be adjusted according to the diaphragm size in the prior art, and improving the accuracy of positioning and production efficiency.

CN222904698UActive Publication Date: 2025-05-27HEFEI JUNHANG ELECTRIC APPLIANCE FITTINGS MFG CO LTD
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Patent Information

Application Number
CN202421940108.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-12
Publication Date
2025-05-27
Estimated Expiration
2034-08-12

AI Technical Summary

Technical Problem

The existing IML diaphragm assembly positioning device cannot adjust the size of the diaphragm cavity according to diaphragm of different sizes, resulting in inaccurate positioning and low production efficiency.

Method used

An IML diaphragm assembly positioning device is designed. By setting multiple cavity units and connecting components in the diaphragm cavity, the cavity unit is fixed by using the elastic force of the limiting spring to achieve flexible increase and decrease and adjustment of the cavity unit.

Benefits of technology

The diaphragm cavity size is flexibly adjusted according to diaphragm sizes, improving positioning accuracy and production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an IML diaphragm assembling and positioning device which comprises a fixed seat, a diaphragm cavity is arranged on the outer wall of the bottom end of the fixed seat, the diaphragm cavity comprises a groove and a plurality of cavity units, the groove is arranged on the outer wall of the bottom end of the fixed seat, the plurality of cavity units are fixed on the inner wall of the groove through a connecting assembly, and the cavity units are arranged in the groove. The multiple cavity units are linearly arranged and protrude out of the outer wall of the bottom end of the fixing base, air holes are formed in the cavity units, the top ends of the air holes are connected with connecting pipes inserted into the air channels, multiple guide rods are fixed to the top end of the fixing base, and the outer walls of the multiple guide rods are in sliding fit with the same fixing plate. A handle is fixed to the outer wall of the top end of the fixing plate. According to the utility model, the diaphragm cavity is divided into a plurality of cavity units, so that the size of the diaphragm cavity can be flexibly adjusted according to the size of the diaphragm so as to adapt to diaphragms with different sizes.
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Description

Technical Field

[0001] The utility model relates to the technical field of IML film production, in particular to an IML film assembly positioning device. Background Technique

[0002] IML (also known as in-mold insert injection molding) is a molding method in which ink is printed on the inner surface of a sheet, the printed sheet is hot-pressed into a 3D shape, then the outer shape and inner holes are punched, and then placed into an injection mold cavity, and then the injection resin is injected into the metal mold cavity to be joined with the sheet to form a whole and cured into a product. In actual production, when assembling IML films, cavity and electrostatic attachment positioning are mostly used.

[0003] After retrieval, a patent with the Chinese patent publication number CN217833321U discloses an IML film placement and positioning device, including an IML film cavity. The IML film cavity includes an IML film contact end and a cavity fixed end. A cavity is formed between the IML film contact end and the cavity fixed end. Air holes are provided on the IML film contact end, and a gas pipeline is provided on the cavity fixed end. The air holes penetrate into the cavity, and the gas pipeline penetrates into the cavity; a positioning member is provided on the IML film cavity.

[0004] This patent can effectively reduce the risk of font position deviation and injection molding die misalignment caused by inaccurate positioning of the IML film by providing a positioning member; however, the shape of its IML film cavity is fixed and cannot be adjusted according to the size of the adsorbed film during production. Content of the Utility Model

[0005] The purpose of the utility model is to solve the deficiencies existing in the prior art, and to propose an IML film assembly positioning device.

[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0007] An IML film assembly positioning device includes a fixed seat. An outer wall at the bottom end of the fixed seat is provided with a film cavity. The film cavity includes a groove and a plurality of cavity units. The groove is opened on the outer wall at the bottom end of the fixed seat. The plurality of cavity units are fixed to the inner wall of the groove through a connecting component. The plurality of cavity units are arranged in a straight line, and the cavity units protrude from the outer wall at the bottom end of the fixed seat. Air holes are opened inside the cavity units, and the top ends of the air holes are connected with connecting pipes inserted into an air duct.

[0008] As a further solution of the present utility model: A plurality of guide rods are fixed to the top end of the fixed seat, and the outer walls of the plurality of guide rods are slidably fitted with the same fixing plate. A handle is fixed to the outer wall of the top end of the fixing plate, a control switch is arranged inside the handle, a return spring is sleeved on the outer wall of the guide rod, and two ends of the return spring are respectively connected to the fixing plate and the fixed seat.

[0009] As a further solution of the present utility model: A cavity is formed inside the fixed seat, a connector for connecting the cavity with an external gas control unit is arranged on one side of the fixed seat, and the cavity is communicated with the diaphragm cavity through an air passage.

[0010] As a further solution of the present utility model: Sliding cavities are arranged on both sides of the fixed seat, threaded rods are rotatably connected to the inner walls of the sliding cavities, moving blocks are in threaded fit with the outer walls of the threaded rods, and the moving blocks are slidably fitted with the inner walls of the sliding cavities.

[0011] As a further solution of the present utility model: A positioning rod is connected to the bottom end of the moving block, and the bottom end of the positioning rod is conical.

[0012] As a further solution of the present utility model: A moving groove is formed in the side wall of the air passage, and a closing plate is slidably fitted inside the moving groove.

[0013] As a further solution of the present utility model: A sliding groove is formed in the side wall of the fixed seat, a push button is slidably fitted inside the inner wall of the sliding groove, the push button is connected to the closing plate, an elastic protrusion is fixed to the side wall of the sliding groove, and a concave hole for limiting and cooperating with the elastic protrusion is formed in the side wall of the push button.

[0014] As a further solution of the present utility model: The connecting assembly includes a limiting cavity and a limiting ball head. The limiting cavity is formed in the side wall of the groove, the limiting ball head is slidably connected to the inner wall of the limiting cavity, an arc-shaped groove for cooperating with the limiting ball head is formed in the side wall of the cavity unit, a limiting spring is arranged inside the limiting cavity, and two ends of the limiting spring are respectively connected to the limiting ball head and the limiting cavity.

[0015] Compared with the prior art, the present utility model provides an IML diaphragm assembly positioning device, which has the following beneficial effects:

[0016] 1. In the present utility model, by arranging to divide the diaphragm cavity into a plurality of cavity units, the size of the diaphragm cavity can be flexibly adjusted according to the size of the diaphragm to adapt to diaphragms of different sizes.

[0017] 2. In the present utility model, by arranging to set the bottom end of the positioning rod to be conical, it is convenient for the positioning rod to be inserted into the die positioning hole, thereby improving the positioning efficiency.

[0018] 3. In the present utility model, by providing a connection component and utilizing the elastic force of the limiting spring to push the limiting spring to fix the cavity unit, the increase and decrease of the cavity unit can be quickly realized, and the operation is convenient.

[0019] Parts not involved in this device are the same as or can be realized by the prior art. The structure of the present utility model is simple and the operation is convenient. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 FIG. is a schematic diagram of the overall structure of an IML film assembly positioning device proposed by the present utility model;

[0021] Figure 2 FIG. is a schematic side view structure of an IML film assembly positioning device proposed by the present utility model;

[0022] Figure 3 FIG. is a schematic diagram of the internal structure of an IML film assembly positioning device proposed by the present utility model;

[0023] Figure 4 FIG. is a schematic diagram of a partial structure of a film cavity of an IML film assembly positioning device proposed by the present utility model;

[0024] Figure 5 FIG. is a schematic diagram of a partial structure of a push-twist of an IML film assembly positioning device proposed by the present utility model;

[0025] Figure 6 FIG. is a schematic diagram of the structure of a connection component of an IML film assembly positioning device proposed by the present utility model.

[0026] In the figure: 1, fixed seat; 2, fixed plate; 3, return spring; 4, guide rod; 5, handle; 6, cavity; 7, film cavity; 8, air duct; 9, connection head; 10, groove; 11, cavity unit; 12, air hole; 13, connecting pipe; 14, moving groove; 15, closing plate; 16, sliding cavity; 17, threaded rod; 18, moving block; 19, positioning rod; 20, sliding groove; 21, push-twist; 22, elastic protrusion; 23, limiting ball head; 24, limiting cavity; 25, limiting spring. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0027] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments.

[0028] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present utility model.

[0029] Embodiment 1

[0030] An IML film assembly positioning device, as Figures 1 to 5 shown, includes a fixed seat 1. A plurality of guide rods 4 are fixed to the top end of the fixed seat 1. The outer walls of the plurality of guide rods 4 are slidably fitted with the same fixing plate 2. A handle 5 is fixed to the outer wall of the top end of the fixing plate 2. A control switch is arranged inside the handle 5. A return spring 3 is sleeved on the outer wall of the guide rod 4. The two ends of the return spring 3 are respectively connected to the fixing plate 2 and the fixed seat 1. A film cavity 7 is arranged at the bottom end of the fixed seat 1. A cavity 6 is opened inside the fixed seat 1. A connecting head 9 for connecting the cavity 6 with an external gas control unit is arranged on one side of the fixed seat 1. The cavity 6 communicates with the film cavity 7 through an air duct 8. Sliding cavities 16 are arranged on both sides of the fixed seat 1. A threaded rod 17 is rotatably connected to the inner wall of the sliding cavity 16. A moving block 18 is in threaded fit with the outer wall of the threaded rod 17. The moving block 18 is slidably fitted with the inner wall of the sliding cavity 16. The bottom end of the moving block 18 is connected with a positioning rod 19. The bottom end of the positioning rod 19 is conical. The film cavity 7 includes a groove 10 and a plurality of cavity units 11. The groove 10 is opened on the outer wall of the bottom end of the fixed seat 1. The plurality of cavity units 11 are fixed to the inner wall of the groove 10 through a connecting component. The plurality of cavity units 11 are arranged in a straight line, and the cavity units 11 protrude from the outer wall of the bottom end of the fixed seat 1. An air hole 12 is opened inside the cavity unit 11. A connecting pipe 13 inserted into the air duct 8 is connected to the top end of the air hole 12. A moving groove 14 is opened on the side wall of the air duct 8. A closing plate 15 is slidably fitted inside the moving groove 14. A sliding groove 20 is opened on the side wall of the fixed seat 1. A push button 21 is slidably fitted inside the inner wall of the sliding groove 20. The push button 21 is connected to the closing plate 15. An elastic protrusion 22 is fixed to the side wall of the sliding groove 20. A concave hole for limiting and cooperating with the elastic protrusion 22 is opened on the side wall of the push button 21.

[0031] During use, connect the connector 9 to the pipeline of the external gas control unit. According to the size of the diaphragm, insert the cavity unit 11 into the groove 10, insert the connecting pipe 13 into the corresponding moving groove 14, and then, according to the position of the inserted air hole 12, push the corresponding push knob 21 to move the closing plate 15 to one side, so that the air hole 12 communicates with the cavity 6. Then, rotate the threaded rod 17 to adjust the position of the positioning rod 19 according to the position of the positioning hole opened on the mold. Then, hold the handle 5, and the external gas control unit sucks air to form a negative pressure inside the cavity 6, sucking up the diaphragm. Then, insert the positioning rod 19 into the positioning hole to complete the positioning. Press down the device, and the diaphragm enters the cavity. Then, the external gas control unit deflates to release the adsorption of the diaphragm.

[0032] By dividing the diaphragm cavity 7 into multiple cavity units 11, the size of the diaphragm cavity 7 can be flexibly adjusted according to the size of the diaphragm to adapt to diaphragms of different sizes.

[0033] By providing a taper at the bottom end of the positioning rod 19, it is convenient for the positioning rod 19 to be inserted into the mold positioning hole, improving the positioning efficiency.

[0034] Embodiment 2

[0035] An IML diaphragm assembly positioning device. Based on Embodiment 1, the following improvements are made in this embodiment, as Figure 6 shown, the connection assembly includes a limiting cavity 24 and a limiting ball head 23. The limiting cavity 24 is opened on the side wall of the groove 10. The inner wall of the limiting cavity 24 is slidably connected with the limiting ball head 23. An arc-shaped groove matching with the limiting ball head 23 is opened on the side wall of the cavity unit 11. A limiting spring 25 is arranged inside the limiting cavity 24. Two ends of the limiting spring 25 are respectively connected with the limiting ball head 23 and the limiting cavity 24.

[0036] When the cavity unit 11 is inserted into the groove 10, the limiting ball head 23 is compressed into the limiting cavity 24 under pressure, and the limiting spring 25 is compressed. When the cavity unit 11 is completely inserted, the limiting spring 25 pushes the limiting ball head 23 to snap into the arc-shaped groove to fix the cavity unit 11. When removing the cavity unit 11, pull the cavity unit 11 outwards with force, and the limiting ball head 23 is compressed into the limiting cavity 24 to release the fixation. This pulling force requires the user to pull hard to achieve.

[0037] By providing the connection assembly, the elastic force of the limiting spring 25 is used to push the limiting spring 25 to fix the cavity unit 11, and the increase and decrease of the cavity unit 11 can be quickly realized, with convenient operation.

[0038] Working principle: When in use, connect the connector 9 to the pipeline of the external gas control unit. According to the size of the diaphragm, insert the cavity unit 11 into the groove 10. The limit ball head 23 is compressed into the limit cavity 24 under pressure, and the limit spring 25 is compressed. When the cavity unit 11 is completely inserted, the limit spring 25 pushes the limit ball head 23 to snap into the arc-shaped groove to fix the cavity unit 11. Insert the connecting pipe 13 into the corresponding moving groove 14, and then push the corresponding push button 21 according to the position of the inserted air hole 12 to move the closing plate 15 to one side, so that the air hole 12 communicates with the cavity 6. Then, rotate the threaded rod 17 to adjust the position of the positioning rod 19 according to the position of the positioning hole opened on the mold. Then hold the handle 5, and the external gas control unit sucks air to form a negative pressure inside the cavity 6 to suck up the diaphragm. Then insert the positioning rod 19 into the positioning hole to complete the positioning. Press down the device, and the diaphragm enters the cavity. Then the external gas control unit deflates to release the adsorption of the diaphragm. When removing the cavity unit 11, pull the cavity unit 11 outwards forcefully. The limit ball head 23 is compressed into the limit cavity 24 to release the fixation. This pulling force requires the user to pull forcefully to achieve.

[0039] The above is only the preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution of the present invention and its inventive concept, makes equivalent substitutions or changes, and should be covered within the protection scope of the present invention.

Claims

1. An IML diaphragm assembly positioning device, comprising a fixing seat (1), characterized in that: The outer wall at the bottom end of the fixing seat (1) is provided with a diaphragm cavity (7), the diaphragm cavity (7) comprises a groove (10) and a plurality of cavity units (11), the groove (10) is provided on the outer wall at the bottom end of the fixing seat (1), the plurality of cavity units (11) are fixed to the inner wall of the groove (10) through a connecting assembly, the plurality of cavity units (11) are arranged in a straight line, and the cavity units (11) protrude from the outer wall at the bottom end of the fixing seat (1), an air hole (12) is provided inside the cavity unit (11), and the top end of the air hole (12) is connected to a connecting pipe (13) inserted into the air channel (8).

2. The IML film assembly positioning device according to claim 1, characterized in that: A plurality of guide rods (4) are fixed to the top of the fixing seat (1); the outer walls of the plurality of guide rods (4) are slidably matched with a same fixing plate (2); a handle (5) is fixed to the outer wall of the top of the fixing plate (2); an operating switch is arranged on the inner wall of the handle (5); a return spring (3) is sleeved on the outer wall of the guide rod (4); and the two ends of the return spring (3) are respectively connected to the fixing plate (2) and the fixing seat (1).

3. The IML film assembly positioning device according to claim 2, characterized in that: A cavity (6) is provided inside the fixing seat (1), and a connector (9) for connecting the cavity (6) to an external gas control unit is provided on one side of the fixing seat (1); the cavity (6) is connected to the diaphragm cavity (7) via an air passage (8).

4. The IML film assembly positioning device according to claim 1, characterized in that: A sliding cavity (16) is provided on both sides of the fixed seat (1), the inner wall of the sliding cavity (16) is rotatably connected to a threaded rod (17), the outer wall of the threaded rod (17) is threadedly matched with a moving block (18), and the moving block (18) is slidably matched with the inner wall of the sliding cavity (16).

5. The IML film assembly positioning device according to claim 4, characterized in that: The bottom end of the moving block (18) is connected to a positioning rod (19), and the bottom end of the positioning rod (19) is conical.

6. The IML film assembly positioning device according to claim 3, characterized in that: A movable groove (14) is provided on the side wall of the air passage (8), and a closing plate (15) is slidably fitted inside the movable groove (14).

7. The IML film assembly positioning device according to claim 1, characterized in that: The side wall of the fixing seat (1) is provided with a sliding groove (20), the inner wall of the sliding groove (20) is slidably matched with a push knob (21), the push knob (21) is connected to the closing plate (15), the side wall of the sliding groove (20) is fixed with an elastic protrusion (22), and the side wall of the push knob (21) is provided with a concave hole that is limitedly matched with the elastic protrusion (22).

8. The IML film assembly positioning device according to claim 1, characterized in that: The connection assembly comprises a limiting cavity (24) and a limiting ball head (23); the limiting cavity (24) is provided on the side wall of the groove (10); the inner wall of the limiting cavity (24) is slidably connected to the limiting ball head (23); the side wall of the cavity unit (11) is provided with an arc groove matched with the limiting ball head (23); a limiting spring (25) is arranged inside the limiting cavity (24); and the two ends of the limiting spring (25) are respectively connected to the limiting ball head (23) and the limiting cavity (24).

Citation Information

Patent Citations

  • IML diaphragm placing and positioning device

    CN217833321U