Water hose forming machine
By designing the flow guide and multiple pipes in the water belt forming machine, the molten raw materials are uniformly injected into the cavity of the annular tube, and the heating rod is used to improve the flowability of raw materials, the problem of uneven distribution of raw materials is solved, and the uniformity of the water belt thickness and production quality are improved.
Patent Information
- Application Number
- CN202421890522.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-06
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-08-06
AI Technical Summary
When the existing water belt forming machines inject molten plastic raw materials into the molding cavity, the raw materials are unevenly distributed, resulting in inconsistent thickness of the water belt produced, affecting the use effect and safety.
A water belt forming machine is designed to introduce molten raw materials into the transfer chamber through a flow guide, and then inject raw materials into different locations in the inner cavity of the annular tube through multiple pipes to ensure uniform distribution of raw materials. At the same time, the raw materials in the transfer chamber are heated by heating rods to improve the flowability of the raw materials.
The uniformity of the thickness of the water belt is achieved, the production quality of the water belt is improved, the raw materials are avoided cooling during the transportation process, and the fluidity and production efficiency of the raw materials are ensured.
Smart Images

Figure CN222904805U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of water hose forming machines, in particular to a water hose forming machine. Background Art
[0002] A water hose forming machine is a highly specialized production equipment, mainly used for manufacturing various types of water hoses, including but not limited to fire hoses, agricultural irrigation hoses, and industrial water hoses, etc. This machine integrates advanced processing technologies and an automated control system, and can efficiently and precisely complete the entire production process of water hoses. The working principle of a water hose forming machine usually involves the supply, melting, extrusion molding, and cooling and shaping of plastic raw materials.
[0003] For example, a rubber extrusion integrated molding extruder with the publication number of CN107364105B, which relates to rubber molding equipment, aims to provide a rubber extrusion integrated molding extruder with the advantage of reducing the moisture contained in the rubber raw material during transportation in the extruder. The key points of its technical solution are: the barrel includes a plurality of fixed barrels and air extraction barrels arranged coaxially, the inner diameter of the air extraction barrel is smaller than that of the fixed barrel and is arranged at intervals with the fixed barrel, an air extraction hole is opened at the upper end of the air extraction barrel, an exhaust baffle block covering the air extraction hole is provided on the air extraction barrel, and a vacuum pumping device for extracting water vapor in the air extraction barrel is provided on the exhaust baffle block.
[0004] During the working process of the water hose forming machine, molten plastic raw materials are injected into the molding cavity. Since in the existing molding device, the raw materials are injected from a fixed position of the cavity, the raw materials cannot be evenly distributed inside the cavity. Uneven distribution of the raw materials will directly result in inconsistent thickness of the produced water hoses. Water hoses with uneven thickness may have problems such as insufficient strength and easy breakage during use, affecting the use effect and safety. For this reason, we propose a water hose forming machine. Content of the Utility Model
[0005] Aiming at the deficiencies of the prior art, the utility model provides a water hose forming machine, which solves the problems raised in the above background art.
[0006] To achieve the above objectives, the utility model is realized through the following technical solutions: a water hose forming machine, including a machine base, a material barrel is fixedly installed at the upper end of the machine base, the lower end of the material barrel is funnel-shaped, a plurality of heating wires are arranged inside the material barrel, the lower end of the material barrel is communicated and fixedly installed with a diversion pipe, one end of the diversion pipe is communicated and fixedly installed with a transfer cavity, an annular pipe is arranged on one side of the transfer cavity, an annular cavity is arranged inside the annular pipe, the annular pipe is fixedly connected to the machine base, and the transfer cavity and the annular pipe are communicated through a plurality of pipes.
[0007] A plurality of heating rods distributed in a circumferential array are fixedly installed inside the transfer cavity. A conveying screw is rotatably installed inside the diversion pipe. A movable rod penetrates through the machine base. A disc is fixedly installed at one end of the movable rod. A spring is sleeved on the movable rod. Two ends of the spring are respectively fixedly connected to the disc and the machine base. A driving mechanism is arranged on the machine base. The driving mechanism is connected to the conveying screw and the disc. The driving mechanism can drive the conveying screw to rotate and drive the movable rod to move horizontally.
[0008] As a further technical solution of the present invention, a soft pad is fixedly installed at one end of the movable rod facing the material cylinder.
[0009] As a further technical solution of the present invention, the driving mechanism includes a connecting shaft. The connecting shaft is rotatably installed on the machine base and one end is fixedly connected to the conveying screw. A rack is fixedly installed on the disc. A transmission shaft is rotatably installed on the machine base. An incomplete gear is fixedly installed on the transmission shaft. The incomplete gear meshes with the rack.
[0010] As a further technical solution of the present invention, the driving mechanism further includes a linkage shaft. The linkage shaft is rotatably installed on the machine base. Conical gears are fixedly installed at opposite ends of the linkage shaft and the transmission shaft. The two conical gears mesh. A belt mechanism is installed on the linkage shaft and the connecting shaft. A motor is fixedly installed on the machine base. An output shaft of the motor is fixedly connected to the connecting shaft.
[0011] As a further technical solution of the present invention, a dust-proof cover is installed on the motor.
[0012] As a further technical solution of the present invention, a material level scale line is arranged outside the material cylinder.
[0013] The present invention provides a water belt forming machine, which has the following beneficial effects compared with the prior art:
[0014] 1. For the water belt forming machine designed in this way, the molten raw material is introduced into the transfer cavity through the diversion pipe, and then the raw material is injected into different positions in the inner cavity of the annular pipe through a plurality of pipes, so that the raw material is more evenly distributed in the inner cavity of the annular pipe, making the thickness of the produced water belt more uniform and improving the production quality of the water belt. The raw material in the transfer cavity is heated by the heating rods to prevent the raw material from cooling during transportation and improve the fluidity of the raw material.
[0015] 2. A hose forming machine of the present design drives a connecting shaft to rotate through a motor, the connecting shaft drives a conveying screw to rotate, and the conveying screw pushes the raw material in the guide pipe. The movement of the raw material is more rapid and efficient. At the same time, a linkage shaft is driven to rotate through a belt mechanism. When the incomplete gear is separated from the rack, a spring drives a movable rod to strike on the barrel, thereby causing the barrel to vibrate and making the discharge of the raw material from the barrel smoother. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 is a schematic structural diagram of a hose forming machine;
[0017] Figure 2 is a front view of a hose forming machine;
[0018] Figure 3 is a partially enlarged cross-sectional view of a part of a hose forming machine;
[0019] Figure 4 is a partially enlarged schematic diagram of a part at the connecting shaft of a hose forming machine.
[0020] In the figure: machine base 1, barrel 2, guide pipe 3, transfer cavity 4, heating wire 5, annular pipe 6, pipe 7, heating rod 8, conveying screw 9, movable rod 10, disc 11, spring 12, connecting shaft 13, rack 14, transmission shaft 15, incomplete gear 16, linkage shaft 17, bevel gear 18, belt mechanism 19, motor 20. SPECIFIC EMBODIMENTS
[0021] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0022] Please refer to Figures 1-4, the present utility model provides a technical solution for a water hose forming machine: A water hose forming machine includes a machine base 1. A material cylinder 2 is fixedly installed at the upper end of the machine base 1. The lower end of the material cylinder 2 is funnel-shaped. A plurality of heating wires 5 are arranged inside the material cylinder 2. A diversion pipe 3 is connected and fixedly installed at the lower end of the material cylinder 2. One end of the diversion pipe 3 is connected and fixedly installed with a transfer cavity 4. An annular pipe 6 is arranged on one side of the transfer cavity 4. An annular cavity is arranged inside the annular pipe 6. The annular pipe 6 is fixedly connected to the machine base 1. A plurality of pipes 7 are used to connect the transfer cavity 4 and the annular pipe 6. A plurality of heating rods 8 arranged in a circumferential array are fixedly installed inside the transfer cavity 4. A conveying screw 9 is rotatably installed inside the diversion pipe 3. A movable rod 10 penetrates through the machine base 1. A circular plate 11 is fixedly installed at one end of the movable rod 10. A spring 12 is sleeved on the movable rod 10. The two ends of the spring 12 are respectively fixedly connected to the circular plate 11 and the machine base 1. A driving mechanism is arranged on the machine base 1. The driving mechanism is connected to the conveying screw 9 and the circular plate 11. The driving mechanism can drive the conveying screw 9 to rotate and drive the movable rod 10 to move horizontally. A soft pad is fixedly installed at the end of the movable rod 10 facing the material cylinder 2. Plastic raw materials are contained in the material cylinder 2. The raw materials are heated by the heating wires 5 to be melted. The molten raw materials are introduced into the transfer cavity 4 through the diversion pipe 3. Then, the raw materials are injected into different positions inside the inner cavity of the annular pipe 6 through a plurality of pipes 7, so that the raw materials are more evenly distributed in the inner cavity of the annular pipe 6, making the thickness of the produced water hose more uniform and improving the production quality of the water hose.
[0023] Among them, the driving mechanism includes a connecting shaft 13. The connecting shaft 13 is rotatably installed on the machine base 1 and one end is fixedly connected to the conveying screw 9. A rack 14 is fixedly installed on the circular plate 11. A transmission shaft 15 is rotatably installed on the machine base 1. An incomplete gear 16 is fixedly installed on the transmission shaft 15. The incomplete gear 16 meshes with the rack 14. The driving mechanism further includes a linkage shaft 17. The linkage shaft 17 is rotatably installed on the machine base 1. Conical gears 18 are fixedly installed at the opposite ends of the linkage shaft 17 and the transmission shaft 15. The two conical gears 18 mesh with each other. A belt mechanism 19 is installed on the linkage shaft 17 and the connecting shaft 13. A motor 20 is fixedly installed on the machine base 1. The output shaft of the motor 20 is fixedly connected to the connecting shaft 13. A dust-proof cover is installed on the motor 20. A material level scale line is arranged outside the material cylinder 2, which is convenient for checking the amount of materials in the material cylinder 2.
[0024] The working principle of the present utility model is as follows: Plastic raw materials are contained in the material cylinder 2. The raw materials are heated by the heating wires 5 to be melted. The molten raw materials are introduced into the transfer cavity 4 through the diversion pipe 3. Then, the raw materials are injected into different positions inside the inner cavity of the annular pipe 6 through a plurality of pipes 7, so that the raw materials are more evenly distributed in the inner cavity of the annular pipe 6, making the thickness of the produced water hose more uniform and improving the production quality of the water hose. The raw materials in the transfer cavity 4 are heated by the heating rods 8 to prevent the raw materials from cooling during transportation and improve the fluidity of the raw materials.
[0025] The motor 20 drives the connecting shaft 13 to rotate. The connecting shaft 13 drives the conveying screw 9 to rotate. The conveying screw 9 pushes the raw materials in the diversion pipe 3, making the movement of the raw materials more rapid and efficient. At the same time, the belt mechanism 19 drives the linkage shaft 17 to rotate. The linkage shaft 17 is transmitted to the transmission shaft 15 through two bevel gears 18. The incomplete gear 16 on the transmission shaft 15 intermittently drives the rack 14 to move, thereby driving the movable rod 10 to move. The movable rod 10 moves and the spring 12 is compressed. When the incomplete gear 16 is separated from the rack 14, the spring 12 drives the movable rod 10 to impact on the barrel 2, so that the barrel 2 generates vibration, making the discharge of the raw materials from the barrel 2 more smooth.
[0026] The above are only the preferred embodiments of the present utility model. It should be pointed out that for those of ordinary skill in the art in this technical field, without departing from the principle of the present utility model, several improvements and retouches can also be made, and these improvements and retouches should also be regarded as the protection scope of the present utility model. The structures, devices and operation methods not specifically described and explained in the present utility model, unless otherwise specified and limited, are implemented according to the conventional means in the art.
Claims
1. A hose forming machine, characterized in that: The invention comprises a machine base (1), a barrel (2) is fixedly mounted on the upper end of the machine base (1), the lower end of the barrel (2) is arranged in a funnel shape, a plurality of heating wires (5) are arranged in the barrel (2), the lower end of the barrel (2) is connected to and fixedly mounted with a flow guide tube (3), one end of the flow guide tube (3) is connected to and fixedly mounted with a transfer chamber (4), an annular tube (6) is arranged on one side of the transfer chamber (4), an annular chamber is arranged inside the annular tube (6), the annular tube (6) is fixedly connected to the machine base (1), and the transfer chamber (4) and the annular tube (6) are connected via a plurality of pipes (7); A plurality of heating rods (8) distributed in a circular array are fixedly installed inside the transfer chamber (4); a conveying screw (9) is rotatably installed inside the guide tube (3); a movable rod (10) passes through the machine base (1); a disc (11) is fixedly installed at one end of the movable rod (10); a spring (12) is sleeved on the movable rod (10); two ends of the spring (12) are respectively fixedly connected to the disc (11) and the machine base (1); a driving mechanism is arranged on the machine base (1); the driving mechanism is connected to the conveying screw (9) and the disc (11); the driving mechanism can drive the conveying screw (9) to rotate and drive the movable rod (10) to move horizontally.
2. A water hose forming machine according to claim 1, characterized in that: A soft pad is fixedly mounted on one end of the movable rod (10) facing the barrel (2).
3. A water hose forming machine according to claim 2, characterized in that: The driving mechanism comprises a connecting shaft (13), the connecting shaft (13) is rotatably mounted on the machine base (1) and one end of which is fixedly connected to the conveying screw (9), a rack (14) is fixedly mounted on the disc (11), a transmission shaft (15) is rotatably mounted on the machine base (1), an incomplete gear (16) is fixedly mounted on the transmission shaft (15), and the incomplete gear (16) is meshed with the rack (14).
4. A water hose forming machine according to claim 3, characterized in that: The driving mechanism further comprises a linkage shaft (17), the linkage shaft (17) being rotatably mounted on the machine base (1), bevel gears (18) being fixedly mounted on opposite ends of the linkage shaft (17) and the transmission shaft (15), the two bevel gears (18) being meshed, a belt mechanism (19) being mounted on the linkage shaft (17) and the connecting shaft (13), a motor (20) being fixedly mounted on the machine base (1), and an output shaft of the motor (20) being fixedly connected to the connecting shaft (13).
5. A water hose forming machine according to claim 4, characterized in that: A dust cover is installed on the motor (20).
6. A water hose forming machine according to claim 5, characterized in that: The barrel (2) is provided with material level scale lines on the outside.
Citation Information
Patent Citations
An integrated rubber extrusion molding machine
CN107364105B