Limiting tool for multi-cavity molten copper nut

Abstract

The utility model relates to the technical field of limiting tools, in particular to a limiting tool for a multi-cavity molten copper nut. According to the technical scheme, the device comprises a bottom plate, a carrier is fixedly arranged on the upper surface of the bottom plate, and a limiting assembly used for conducting hot melting positioning on the copper nut is fixedly arranged at the upper end of the carrier; the stand columns are arranged on the upper surface of the bottom plate and located on the two sides of the carrier, an upper mounting plate is fixedly arranged at the upper ends of the stand columns, and an adjustable stroke air cylinder is fixedly arranged on the upper surface of the upper mounting plate; the inner guide columns are fixedly arranged on the two sides of the stand column, the outer walls of the inner guide columns are fixedly sleeved with fixing blocks, and the fixing blocks are fixedly sleeved with the stand column; the lifting plate is located under the upper mounting plate and movably connected with the inner guide columns in a sleeved mode. By means of the device, it can be guaranteed that four copper nuts can be accurately positioned in the melting process at the same time, the problem that the copper nuts incline due to the fact that a pressing head is not aligned to the center is solved, and therefore the assembling precision and consistency of products are remarkably improved, and the overall quality of the products is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of limiting tooling, in particular to a limiting tooling for multi-cavity molten copper nuts. Background Art

[0002] With the development of modern industry, plastic products have been widely used in various manufacturing industries. In order to improve the assembly efficiency and stability of products, copper nuts, as a connecting and fixing element, play an important role in plastic products. Especially in plastic products with a multi-cavity structure, the installation of copper nuts is more critical. The existing installation of multi-cavity molten copper nuts usually adopts a hot-melt process, which requires the copper nuts to be placed individually in the holes to be melted in sequence through a soldering iron head, and the temperature of the copper nuts is increased by a heating head, so that the plastic hole wall reaches the molten state. After applying a certain external force, the copper nuts can be completely integrated into the holes and form an integral body with the product. This results in manual placement being not only time-consuming and laborious, with low efficiency, but also unable to ensure the consistency of positioning accuracy and insertion depth, affecting the production quality. For this reason, the utility model proposes a limiting tooling for multi-cavity molten copper nuts. Content of the Utility Model

[0003] The purpose of the utility model is to address the problem in the background art that the installation of multi-cavity molten copper nuts usually adopts a hot-melt process, which requires the copper nuts to be placed individually in the holes to be melted in sequence through a soldering iron head. This results in manual placement being not only time-consuming and laborious, with low efficiency, but also unable to ensure the consistency of positioning accuracy and insertion depth, affecting the production quality, and proposes a limiting tooling for multi-cavity molten copper nuts.

[0004] The technical solution of the utility model: A limiting tooling for multi-cavity molten copper nuts, comprising: a bottom plate, on the upper surface of which a carrier is fixedly arranged, and on the upper end of the carrier, a limiting component for hot-melt positioning of copper nuts is fixedly arranged; a group of columns arranged on the upper surface of the bottom plate, and the columns are located on both sides of the carrier. On the upper ends of the columns, an upper mounting plate is fixedly arranged, and on the upper surface of the upper mounting plate, an adjustable-stroke cylinder is fixedly arranged; inner guide columns fixedly arranged on both sides of the columns, on the outer walls of the inner guide columns, fixed blocks are fixedly sleeved, and the fixed blocks are fixedly sleeved with the columns; a lifting plate located directly below the upper mounting plate, the lifting plate is movably sleeved with the inner guide columns, on the upper surface of the lifting plate, a heat insulation block is fixedly arranged, and on the upper end of the heat insulation block, a connecting plate is fixedly arranged, and the connecting plate is fixedly connected with the output end of the adjustable-stroke cylinder; a heating component fixedly arranged on the bottom surface of the lifting plate for melting copper nuts, and the heating component is located directly above the limiting component.

[0005] Optionally, the limiting component includes four reserved hole columns, inside which there are copper nuts. A collar is sleeved on the upper end of the copper nut and is also sleeved with the reserved hole column. A copper column is sleeved inside the collar and is in close contact with the upper end of the reserved hole column.

[0006] Optionally, the heating component includes a heating block, inside which there is a heating core. Inside the heating core, there is a heating press head. A temperature probe is fixedly installed inside the heating block.

[0007] Optionally, an insulating board is fixedly arranged on the upper end of the heating block, and heat insulation cotton is arranged at the connection between the insulating board and the heating block.

[0008] Optionally, an electrical control box is fixedly arranged on one side of the bottom plate, and an air pipe joint penetrates through the upper surface of the electrical control box.

[0009] Optionally, a start button and a reset button are arranged on the upper surface of the bottom plate.

[0010] Optionally, a nut is threadedly sleeved on the upper end of the column, and the nut is located on the upper surface of the upper mounting plate.

[0011] Optionally, a guide sleeve is arranged at the socket between the inner guide post and the lifting plate.

[0012] In summary, the present application includes the following beneficial technical effects of the limiting tooling for multi-cavity molten copper nuts at least:

[0013] In the present utility model, by arranging four reserved hole columns inside and cooperating with the collar to limit the copper nut in the hole groove of the reserved hole column, it can ensure accurate positioning during the melting process of the four copper nuts simultaneously, avoiding the problem of copper nut inclination caused by the misalignment of the press head with the center, thus significantly improving the assembly accuracy and consistency of the product and enhancing the overall quality of the product.

[0014] Furthermore, in the present utility model, by using the effective stroke of the copper column as the effective depth of the copper nut, it can prevent the limitations caused by the height difference of the upper end surface of the product, enabling the melting depth of each copper nut to be accurately controlled and avoiding minute errors, thereby greatly improving the qualified rate of the product.

[0015] Even further, in the present utility model, by limiting the copper nut with the collar and conducting heat to the copper nut with the copper column, it effectively prevents the high-temperature surface of the hot press head from contacting the end surface of the reserved hole column, avoiding damage to the reserved hole column and improving the service life. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 The structural schematic diagram of the limiting tooling for multi-cavity molten copper nuts of the present utility model is given;

[0017] Figure 2 is Figure 1 Internal sectional structure schematic diagram of the middle limiting component;

[0018] Figure 3 is Figure 1 Internal sectional structure schematic diagram of the middle heating component.

[0019] Reference numerals:

[0020] 1, bottom plate; 2, carrier;

[0021] 3, limiting component; 32, reserved hole column; 33, copper nut; 34, collar; 35, copper column;

[0022] 4, column; 5, upper mounting plate; 6, adjustable stroke cylinder; 7, inner guide post; 8, fixed block; 9, lifting plate; 10, heat insulation block; 11, connecting plate;

[0023] 12, heating component; 121, heating block; 122, heating core; 123, heating press head; 124, temperature probe;

[0024] 13, heat insulation plate; 14, heat insulation cotton; 15, electrical control box; 16, air pipe joint; 17, start button; 18, reset button; 19, nut; 20, guide sleeve. Detailed implementation manners

[0025] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0026] To facilitate the understanding of the present invention, the present invention will be described more comprehensively below with reference to the relevant accompanying drawings. Several embodiments of the present invention are given in the accompanying drawings. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thorough and comprehensive.

[0027] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or there may also be an intermediate element. When an element is considered to be "connected" to another element, it can be directly connected to the other element or there may be an intermediate element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are only for the purpose of illustration.

[0028] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field to which this utility model belongs. The terms used in the description of this utility model herein are for the purpose of describing specific embodiments only and are not intended to limit this utility model. The term "and / or" used herein includes any and all combinations of one or more of the related listed items.

[0029] Embodiment

[0030] As Figure 1 As shown, the positioning tooling for the multi-hole molten copper nut proposed by this utility model includes: a bottom plate 1, a carrier 2 is fixedly arranged on the upper surface of the bottom plate 1, and a limiting component 3 for hot melting and positioning the copper nut is fixedly arranged at the upper end of the carrier 2; a group of columns 4 arranged on the upper surface of the bottom plate 1, and the columns 4 are located on both sides of the carrier 2, an upper mounting plate 5 is fixedly arranged at the upper end of the columns 4, and an adjustable stroke cylinder 6 is fixedly arranged on the upper surface of the upper mounting plate 5; inner guide columns 7 fixedly arranged on both sides of the columns 4, a fixing block 8 is fixedly sleeved on the outer wall of the inner guide column 7, and the fixing block 8 is fixedly sleeved with the column 4; a lifting plate 9 located directly below the upper mounting plate 5, the lifting plate 9 is movably sleeved with the inner guide column 7, which can guide the lifting plate 9 and make the vertical movement of the lifting plate 9 more stable. A heat insulation block 10 is fixedly arranged on the upper surface of the lifting plate 9, a connecting plate 11 is fixedly arranged at the upper end of the heat insulation block 10, and the connecting plate 11 is fixedly connected with the output end of the adjustable stroke cylinder 6; a heating component 12 for melting the copper nut is fixedly arranged on the bottom surface of the lifting plate 9, and the heating component 12 is located directly above the limiting component 3.

[0031] As Figure 1 and Figure 2 As shown, the limiting component 3 includes four reserved hole columns 32, a copper nut 33 is arranged inside the reserved hole column 32, a collar 34 is sleeved on the upper end of the copper nut 33. The collar 34 is made of ceramic fiber, which can insulate heat and keep warm, so that the heat of the heating head 123 is concentrated on the copper nut 33. The collar 34 is sleeved with the reserved hole column 32, a copper column 35 is sleeved inside the collar 34, and the copper column 35 is in close contact with the upper end of the reserved hole column 32.

[0032] As Figure 1 and Figure 3 As shown, the heating component 12 includes two heating blocks 121. A heating core 122 is arranged inside the heating block 121, a heating head 123 is arranged inside the heating core 122, and a set screw is arranged on the lower side of the heating head 123 to cooperate with the heating core 122 for fixation and prevent slipping. A temperature probe 124 is fixedly installed inside the heating block 121, which can measure the real-time heating temperature data to achieve effective temperature control.

[0033] Furthermore, a heat insulation plate 13 is fixedly arranged at the upper end of the heating block 121. The heat insulation plate 13 is made of ceramic fiber material and has good heat insulation effect. A heat insulation cotton 14 is arranged at the connection between the heat insulation plate 13 and the heating block 121, which can make up for the rigid connection between the heating block 121 and the heat insulation plate 13.

[0034] Secondly, an electric control box 15 is fixedly arranged on one side of the bottom plate 1. The interior of the electric control box 15 is equipped with PLC control, switching power supply, solenoid valve, temperature controller, pressure regulating valve, etc. An air pipe joint 16 penetrates through the upper surface of the electric control box 15, and there are two air pipe joints 16, which are respectively the air inlet and air outlet connecting the adjustable stroke cylinder 6.

[0035] Furthermore, a start button 17 and a reset button 18 are arranged on the upper surface of the bottom plate 1, which are convenient for controlling the start and stop of melting.

[0036] In addition, a nut 19 is threadedly sleeved on the upper end of the column 4. The nut 19 is located on the upper surface of the upper mounting plate 5 to ensure the stable installation of the column 4 and the upper mounting plate 5.

[0037] Finally, a guide sleeve 20 is arranged at the socket of the inner guide post 7 and the lifting plate 9. The guide sleeve 20 is slidably matched with the inner guide post 7, which can make the lifting plate 9 move up and down.

[0038] The working principle of this embodiment is as follows: First, connect the power supply to heat the heating block 121. The heating block 121 heats the heating head 123 through the heat core 122, and the temperature of the heating head 123 reaches 340°C through the temperature probe 124. Subsequently, the copper nuts 33 to be melted are respectively placed in the reserved holes on the four reserved hole columns 32, and then the collar 34 is sleeved on the outer wall of the copper nut 33, and the copper nut 33 is sleeved on the upper end of the reserved hole column 32. Then, the copper column 35 is placed inside the collar 34, and the lower end of the copper column 35 is closely attached to the upper end of the copper nut 33.

[0039] Furthermore, after the copper nut 33 is stably placed, press the start button 17 to start the adjustable stroke cylinder 6 to push the connecting plate 11 to move vertically downward. The connecting plate 11 drives the whole heating assembly 12 to move downward. When the lower end of the heating head 123 touches the upper end of the copper column 35, after the PLC controller receives the position signal, the adjustable stroke cylinder 6 stops moving downward, and the heating head 123 transfers heat to the copper column 35 for 20 seconds. After the timing is up, the adjustable stroke cylinder 6 continues to drive the heating head 123 to press downward. When the upper end of the copper column 35 is horizontal with the end face of the collar 34, it cannot continue to move downward, achieving the limit effect.

[0040] Finally, press the reset button 18 to start the adjustable stroke cylinder 6 to retract to the initial state, and then the product can be taken out. It can ensure accurate positioning during the melting process of four copper nuts 33 at the same time, avoid the problem of tilting of the copper nuts 33 caused by the indenter not being aligned with the center, thereby significantly improving the assembly accuracy and consistency of the product and enhancing the overall quality of the product.

[0041] The above specific embodiments are only several alternative embodiments of the present invention. Based on the technical solution of the present invention and the relevant revelations of the above embodiments, those skilled in the art can make various alternative improvements and combinations to the above specific embodiments.

Claims

1. A position limiting tool for a multi-hole molten copper nut, characterized in that: include: A base plate (1), a carrier (2) being fixedly arranged on the upper surface of the base plate (1), and a limiting component (3) for hot-melt positioning of the copper nut being fixedly arranged on the upper end of the carrier (2); A group of columns (4) are arranged on the upper surface of the base plate (1), and the columns (4) are located on both sides of the carrier (2), an upper mounting plate (5) is fixedly arranged on the upper end of the columns (4), and an adjustable stroke cylinder (6) is fixedly arranged on the upper surface of the upper mounting plate (5); Inner guide pillars (7) are fixedly arranged on both sides of the pillars (4), and the outer walls of the inner guide pillars (7) are fixedly sleeved with fixing blocks (8), and the fixing blocks (8) are fixedly sleeved with the pillars (4); A lifting plate (9) is located directly below the upper mounting plate (5), the lifting plate (9) is movably sleeved with the inner guide column (7), a heat insulation block (10) is fixedly provided on the upper surface of the lifting plate (9), a connecting plate (11) is fixedly provided on the upper end of the heat insulation block (10), and the connecting plate (11) is fixedly connected to the output end of the adjustable stroke cylinder (6); A heating component (12) is fixedly arranged on the bottom surface of the lifting plate (9) and is used to melt the copper nut, and the heating component (12) is located directly above the limiting component (3).

2. The position limiting device for the multi-hole molten copper nut according to claim 1 is characterized in that: The limit assembly (3) comprises four reserved hole columns (32), wherein a copper nut (33) is arranged inside the reserved hole column (32), a sleeve ring (34) is sleeved on the upper end of the copper nut (33), and the sleeve ring (34) is sleeved on the reserved hole column (32), and a copper column (35) is sleeved inside the sleeve ring (34), and the copper column (35) is tightly attached to the upper end of the reserved hole column (32).

3. The position limiting device for the multi-hole molten copper nut according to claim 1 is characterized in that: The heating assembly (12) comprises a heating block (121), a heating core (122) is arranged inside the heating block (121), a heating pressure head (123) is arranged inside the heating core (122), and a temperature probe (124) is fixedly installed inside the heating block (121).

4. The position limiting device for the multi-hole molten copper nut according to claim 3 is characterized in that: A heat insulation board (13) is fixedly provided at the upper end of the heating block (121), and heat insulation cotton (14) is provided at the connection between the heat insulation board (13) and the heating block (121).

5. The position limiting device for multi-hole molten copper nuts according to claim 1 is characterized in that: An electrical control box (15) is fixedly arranged on one side of the base plate (1), and an air pipe joint (16) is penetrated through the upper surface of the electrical control box (15).

6. The position limiting device for the multi-hole molten copper nut according to claim 1 is characterized in that: A start button (17) and a reset button (18) are provided on the upper surface of the base plate (1).

7. The position limiting device for multi-hole molten copper nuts according to claim 1 is characterized in that: The upper end of the column (4) is threadedly sleeved with a nut (19), and the nut (19) is located on the upper surface of the upper mounting plate (5).

8. The position limiting device for multi-hole molten copper nuts according to claim 1 is characterized in that: A guide sleeve (20) is provided at the sleeve joint between the inner guide column (7) and the lifting plate (9).

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