Single-glass assembly vertical lead shaping device

Abstract

The utility model discloses a single-glass assembly vertical lead shaping device. The device comprises a mounting vertical plate, a motor fixed on the mounting vertical plate, a first supporting plate driven by the motor to move up and down, and a vertical lead module and a lead picking module which are fixed on the first supporting plate, the first camera module is fixed on the first supporting plate and is positioned above the lead wire picking module; and the second camera module is positioned on the rear side of the lead wire erecting module. According to the utility model, the inner-lying lead on the single-glass assembly can be lifted and shaped to a vertical state, and shaping is reliable, effective and efficient.

Description

Technical Field

[0001] The utility model belongs to the technical field of photovoltaic module assembly equipment, and particularly relates to a single-glass module vertical lead shaping device.

Background Art

[0002] Before assembling the junction box of a photovoltaic module, it is necessary to tear off the high-temperature cloth at the lead and shape the corresponding two leads into a vertical state. However, for double-glass modules and single-glass modules, the bending states of the leads in the two are different. For double-glass modules, the leads are bent outwards and then pressed under the high-temperature cloth, as shown in Figure 1 ; while for single-glass modules, the leads are bent inwards and then pressed under the high-temperature cloth, as shown in Figure 2 . In the prior art, the patent publication number CN117393656B discloses a device and equipment for removing high-temperature tape and shaping leads of a photovoltaic module. Although this device realizes the automatic removal of the high-temperature cloth and the vertical shaping of the leads, the lead shaping module in this device can only shape the leads bent outwards and cannot shape the leads in single-glass modules.

[0003] Therefore, it is necessary to provide a new single-glass module vertical lead shaping device to solve the above technical problems.

Content of the Utility Model

[0004] The main purpose of the utility model is to provide a single-glass module vertical lead shaping device, which can lift and shape the inward-lying leads on the single-glass module into a vertical state, with reliable, effective and high-efficiency shaping.

[0005] The utility model realizes the above purpose through the following technical scheme: a single-glass module vertical lead shaping device, which includes an installation vertical plate, a motor fixed on the installation vertical plate, a first support plate driven by the motor to move up and down, a vertical lead module and a lead picking module fixed on the first support plate, a first camera module fixed on the first support plate and above the lead picking module, and a second camera module located behind the vertical lead module.

[0006] Further, the vertical lead module includes a first cylinder and a second cylinder fixed on the first support plate, a second support plate driven by the first cylinder to move up and down, a third cylinder fixed on the second support plate, a pair of shaping claws driven by the third cylinder to open or close in the left-right direction, and a pair of outer limit plates located on the left and right sides of the pair of shaping claws and driven by the second cylinder to move up and down.

[0007] Further, the opposite surfaces of the two outer limit plates form an outer vertical limit surface during lead shaping, and the end of the shaping claw is a flat pointed structure.

[0008] Further, the lead picking module includes a fourth cylinder fixed on the first support plate, a fifth cylinder driven by the fourth cylinder to move up and down, and a pair of lead hooks driven by the fifth cylinder to open or close in the front-rear direction.

[0009] Further, the end of the lead hook is a flat pointed structure.

[0010] Further, the lead hook is located on the front side of the shaping pawl, and the second camera module is located on the rear side of the shaping pawl.

[0011] Further, the mounting vertical plate is arranged on an XY-axis transfer module and is driven by the XY-axis transfer module to move in the plane position.

[0012] Compared with the prior art, the beneficial effect of the single-glass component vertical lead shaping device of the present utility model is that: by setting the lead picking module, before shaping the lead, first use the lead hook to extend into the lower part of the two inwardly lying leads from the front-rear direction, and lift the inwardly extending and lying flat lead upward to the inwardly inclined and upturned state, so that the shaping pawl in the vertical lead module can smoothly extend between the two leads and be located below the leads; then use the two outer limit plates to limit the outer vertical surface during lead shaping, cooperate with the outward expansion of the shaping pawl to push the lead outward, and then cooperate with the independent up and down movement of the shaping pawl relative to the outer limit plates to shape the lead into a vertical state, ensuring the reliability and effectiveness of the lead shaping process.

Description of the Drawings

[0013] Figure 1 It is a schematic structural diagram of the lead and the high-temperature cloth in the double-glass component, where the dotted line is the state of the lead upturned outward;

[0014] Figure 2 It is a schematic structural diagram of the lead and the high-temperature cloth in the single-glass component, where the dotted line is the state of the lead upturned inward;

[0015] Figure 3 It is a schematic side view structural diagram of the embodiment of the present utility model;

[0016] Figure 4 It is a partial three-dimensional structural diagram of the embodiment of the present utility model;

[0017] Figure 5 It is a partial side view structural diagram of the embodiment of the present utility model;

[0018] Figure 6 It is a schematic structural diagram of the shaping pawl and the outer limit plate in the embodiment of the present utility model;

[0019] Figures 7-9This is a schematic structural diagram of the process of shaping the leading wire in an embodiment of the present utility model;

[0020] The numbers in the figure represent:

[0021] 100 - Single - glass component vertical lead - wire shaping device;

[0022] 1 - Motor; 2 - First support plate; 3 - Vertical lead - wire module, 31 - First cylinder, 32 - Second cylinder, 33 - Second support plate, 34 - Third cylinder, 35 - Shaping claw, 36 - Outer limiting plate, 361 - Outer vertical limiting surface; 4 - Leading - wire picking module, 41 - Fourth cylinder, 42 - Fifth cylinder, 43 - Lead - wire hook; 5 - First camera module; 6 - Second camera module; 7 - Installation vertical plate.

Specific implementation manner

[0023] Embodiment 1:

[0024] Please refer to Figures 1-9 , this embodiment is a single - glass component vertical lead - wire shaping device 100, which includes an installation vertical plate 7, a motor 1 fixed on the installation vertical plate 7, a first support plate 2 driven by the motor 1 to move up and down, a vertical lead - wire module 3 and a leading - wire picking module 4 fixed on the first support plate 2, a first camera module 5 fixed on the first support plate 2 and above the leading - wire picking module 4, and a second camera module 6 fixed on the installation vertical plate 7 and behind the vertical lead - wire module 3.

[0025] The vertical lead - wire module 3 includes a first cylinder 31 and a second cylinder 32 fixed on the first support plate 2, a second support plate 33 driven by the first cylinder 31 to move up and down, a third cylinder 34 fixed on the second support plate 33, a pair of shaping claws 35 driven by the third cylinder 34 to open or close in the left - right direction, and a pair of outer limiting plates 36 driven by the second cylinder 32 to move up and down and located on the opposite sides of the pair of shaping claws 35. The opposite surfaces of the two outer limiting plates 36 form an outer vertical limiting surface 361 during lead - wire shaping. The end of the shaping claw 35 is a flat pointed structure to ensure that the shaping claw 35 can smoothly and reliably extend below the lead - wire 200.

[0026] The leading - wire picking module 4 includes a fourth cylinder 41 fixed on the first support plate 2, a fifth cylinder 42 driven by the fourth cylinder 41 to move up and down, and a pair of lead - wire hooks 43 driven by the fifth cylinder 42 to open or close in the front - back direction. In order to reliably and effectively lift the lead - wire upward, the end of the lead - wire hook 43 is a flat pointed structure.

[0027] The lead - wire hook 43 is located in front of the shaping claw 35, the second camera module 6 is located behind the shaping claw 35; the outer limiting plates 36 are located on the left and right sides of the shaping claw 35.

[0028] The first camera module 5 is used to identify the positions of the leads on the single-glass component, so that the lead hook claws 43 can extend under the leads by aligning with the middle positions between the two leads and effectively lift the leads.

[0029] The second camera module 6 is used to inspect the state of the shaped leads after the lead shaping is completed.

[0030] The installation vertical plate 7 is arranged on an XY-axis transfer module (not shown in the figure) and is driven by the XY-axis transfer module to achieve planar position movement.

[0031] The working principle of a single-glass component vertical lead shaping device 100 in this embodiment is as follows: First, the first camera module 5 obtains the positions of the leads 200 on the single-glass component; the motor 1 drives the vertical lead module 3 and the lead lifting module 4 to descend to the working height; the fourth cylinder 41 drives the lead hook claws 43 to descend so that the lower surface of the lead hook claws 43 closely adheres to the surface of the single-glass component; then the fifth cylinder 42 drives the two lead hook claws 43 to approach each other from the front and back sides of the lead 200 and insert under the lead 200; the fourth cylinder 41 drives the lead hook claws 43 to lift the lead 200 upward, and the lead 200 is lifted to an inwardly inclined and upturned state, as Figure 7 shown; if the lead 200 is not lifted upward to an inwardly inclined and upturned state but still remains lying flat and adhering to the surface of the photovoltaic component, then when the subsequent shaping claws 35 extend under the lead, it is possible to push the lead flat and cause it to bend. When the shaping claws 35 expand outward and press the lead, it is easy for the lead to be bent at an oblique angle and then remain upright, so that the end of the lead is not above the root of the lead, and the wire cannot be passed through the junction box; after that, the vertical lead module 3 moves into place, and the second cylinder 32 drives the two outer limiting plates 36 to move downward into place, outside the roots of the two leads 200, forming an upright limiting surface; the first cylinder 31 drives the shaping claws 35 to descend into place so that the lower surface of the shaping claws 35 closely adheres to the surface of the single-glass component, and the XY-axis transfer module drives the whole to translate, so that the two shaping claws 35 extend under the two leads 200. Then, the outer limiting plates 36 remain stationary, and the first cylinder 31 and the third cylinder 34 cooperate to drive the shaping claws 35 to perform one or more outward expansion and upward lifting actions to shape the lead 200 into an upright state; after that, the second camera module 6 detects the state of the shaped lead 200 to ensure that the lead 200 is effectively lifted to an upright state, completing the vertical lead shaping operation.

[0032] For those of ordinary skill in the art, without departing from the creative concept of the present utility model, several modifications and improvements can still be made, and these all belong to the protection scope of the present utility model.

Claims

1. A single-glass module vertical lead shaping device, characterized in that: It includes a mounting plate, a motor fixed on the mounting plate, a first support plate driven by the motor to move up and down, a vertical lead wire module and a lead wire picking module fixed on the first support plate, a first camera module fixed on the first support plate and located above the lead wire picking module, and a second camera module located on the rear side of the vertical lead wire module; the vertical lead wire module includes a first cylinder and a second cylinder fixed on the first support plate, a second support plate driven by the first cylinder to move up and down, a third cylinder fixed on the second support plate, a pair of shaping claws driven by the third cylinder to open or close along the left and right directions, and a pair of outer limit plates driven by the second cylinder to move up and down and located on the left and right sides of the pair of shaping claws; the lead wire picking module includes a fourth cylinder fixed on the first support plate, a fifth cylinder driven by the fourth cylinder to move up and down, and a pair of lead hook claws driven by the fifth cylinder to open or close along the front and back directions.

2. The single-glass component vertical lead shaping device according to claim 1, characterized in that: The surfaces opposite to each other of the two outer limiting plates constitute the outer vertical limiting surfaces during lead shaping, and the end of the shaping claw is a flat pointed structure.

3. The single-glass component vertical lead shaping device according to claim 1, characterized in that: The end of the lead hook is a flat pointed structure.

4. The single-glass component vertical lead shaping device according to claim 3, characterized in that: The lead hook is located at the front side of the shaping claw, and the second camera module is located at the rear side of the shaping claw.

5. The single-glass component vertical lead shaping device according to claim 1, characterized in that: The mounting plate is arranged on an XY axis transfer module and is driven by the XY axis transfer module to achieve movement of the plane position.

Images