Butt welding column casting mold
By designing a butt welding column casting mold including a pin assembly and a demolding auxiliary, the problem of difficult to quickly release the existing mold is solved, and the rapid release of butt welding columns and the improvement of production efficiency are achieved.
Patent Information
- Application Number
- CN202421868840.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-05
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2034-08-05
AI Technical Summary
The existing butt welding column casting molds are difficult to quickly release, resulting in longer casting time and reduced production efficiency.
A butt welding column casting mold including a base, a mold, a pin assembly and a demolding auxiliary is designed. The ejector assembly is driven by a hydraulic system to quickly eject the molded butt welding column; the mold release auxiliary parts include limiting grooves, clamping grooves, sliders and positioning springs to ensure that the ejector can be smoothly removed from the molded butt welding column when the ejector retracts, and complete rapid mold release.
The rapid and smooth mold release of butt welding columns is achieved, which significantly reduces casting time and improves production and processing efficiency.
Smart Images

Figure CN222919617U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of casting molds, and more specifically, the utility model relates to a butt welding column casting mold. Background Art
[0002] The butt welding column is an "L"-shaped metal casting used for connecting the inner plates of lead-acid batteries, and the usage amount is relatively large; most of the existing molds for casting butt welding columns are composed of a simple bottom mold and a top mold cover plate. Such casting molds are extremely difficult to demold, greatly increasing the casting time and slowing down the production and processing efficiency. Therefore, it is necessary to develop a new type of butt welding column casting mold to solve the deficiencies existing in the prior art. Summary of the Utility Model
[0003] In order to overcome the deficiencies of the prior art, the utility model provides a butt welding column casting mold.
[0004] To achieve the above object, the utility model provides the following technical solution: a butt welding column casting mold, including a base, a mold is movably installed on the top of the base, the mold is composed of a bottom mold and a top mold, and the opposite surfaces of the bottom mold and the top mold are closely attached;
[0005] A mold cavity is opened on one side of the outer surface of the bottom mold close to the top mold, a mold core is fixedly connected to one side of the outer surface of the top mold close to the bottom mold, and the outer surface of the mold core is movably clamped inside the mold cavity; a ejector rod assembly is arranged on one side of the bottom mold far from the top mold, and a plurality of demolding auxiliary parts are arranged on one side of the bottom mold close to the top mold.
[0006] As a preferred technical solution of the utility model, the ejector rod assembly includes a sealing cavity opened inside the bottom mold, a communicating cavity is also opened inside the sealing cavity, the communicating cavity communicates with one side of the sealing cavity far from the mold cavity, and the inner diameter of the sealing cavity is larger than the inner diameter of the communicating cavity.
[0007] A piston plate is hermetically sleeved inside the sealing cavity, a plurality of ejector rods are fixedly connected to one side of the outer surface of the piston plate far from the communicating cavity, one end of the ejector rod far from the piston plate penetrates through the sealing cavity and extends into the mold cavity, and one end of the ejector rod far from the piston plate is flush with the inner wall of the mold cavity.
[0008] As a preferred technical solution of the utility model, the demolding auxiliary part includes a limiting groove opened on the front surface of the bottom mold, a clamping groove is opened inside the bottom mold, the clamping groove communicates with the limiting groove, the inner diameter of the limiting groove is smaller than the inner diameter of the clamping groove, one end of the limiting groove extends into the mold cavity, and one end of the clamping groove is not connected to the mold cavity.
[0009] As a preferred technical solution of the present utility model, a slider is slidably clamped inside the limiting groove and the clamping groove. The front end of the slider is a smooth triangular tip, and the smooth triangular tip extends into the interior of the mold cavity;
[0010] At the other end of the inner cavities of the limiting groove and the clamping groove, a positioning spring is provided. One end of the positioning spring is connected to the inner walls of the limiting groove and the clamping groove, and the other end of the positioning spring is connected to the slider.
[0011] As a preferred technical solution of the present utility model, a sliding groove is formed at the top of the base. Two left and right sliders are slidably clamped inside the sliding groove. The tops of the two sliders both extend above the sliding groove and are respectively fixedly connected to the bottoms of the bottom mold and the top mold.
[0012] As a preferred technical solution of the present utility model, a hydraulic rod is connected to the opposite sides of the bottom mold and the top mold. The opposite distal ends of the two hydraulic rods are respectively installed at both ends of the base. A first infusion tube is connected between the opposite distal ends of the two hydraulic rods. A second infusion tube is connected to the middle of the first infusion tube. The other end of the second infusion tube is fixedly connected to the bottom mold and is communicated with the communication cavity;
[0013] Electromagnetic valves are provided on both the left and right sides of the second infusion tube on the first infusion tube. An electromagnetic valve is also provided on the second infusion tube. The first infusion tube and the second infusion tube are connected to a hydraulic pump through a hose.
[0014] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0015] Due to the arrangement of the ejector rod assembly in the present utility model, the ejector rod can push the formed butt welding column out of the piston plate with the cooperation of the second infusion tube and the electromagnetic valve, and with the cooperation of the demolding auxiliary part, the retracted ejector rod can be separated from the formed butt welding column, thereby ensuring rapid and smooth demolding. Description of the Drawings
[0016] Figure 1 is a schematic structural diagram of the present utility model;
[0017] Figure 2 is a front view of the present utility model;
[0018] Figure 3 is a schematic structural diagram of the top mold of the present utility model;
[0019] Figure 4 is a schematic structural diagram of the bottom mold of the present utility model;
[0020] Figure 5 is a cross-sectional view of the side of the bottom mold of the present utility model;
[0021] Figure 6 isFigure 5 Partial enlarged schematic view at position A in the middle.
[0022] In the figure: 1. Base; 2. Mold; 21. Bottom mold; 22. Top mold; 23. Mold cavity; 24. Mold core; 25. Ejector rod assembly; 251. Sealing cavity; 252. Connecting cavity; 253. Piston plate; 254. Ejector rod; 26. Demolding auxiliary part; 261. Limiting groove; 262. Card slot; 263. Slide block; 264. Positioning spring; 3. Hydraulic rod; 4. Chute; 5. First infusion tube; 6. Second infusion tube; 7. Solenoid valve. Specific implementation mode
[0023] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.
[0024] As Figures 1 to 6 shown, the present invention provides a butt welding column casting mold, including a base 1, on the top of the base 1, a mold 2 is movably installed, the mold 2 is composed of a bottom mold 21 and a top mold 22, and the facing surfaces of the bottom mold 21 and the top mold 22 are closely attached;
[0025] On one side of the outer surface of the bottom mold 21 close to the top mold 22, a mold cavity 23 is opened, on one side of the outer surface of the top mold 22 close to the bottom mold 21, a mold core 24 is fixedly connected, and the outer surface of the mold core 24 is movably clamped inside the mold cavity 23; on one side of the bottom mold 21 away from the top mold 22 inside, an ejector rod assembly 25 is arranged, and on one side of the bottom mold 21 close to the top mold 22 inside, a plurality of demolding auxiliary parts 26 are arranged; due to the arrangement of the ejector rod assembly 25, the ejector rod 254 can push out the formed butt welding column to the outside of the piston plate 253 under the cooperation of the second infusion tube 6 and the solenoid valve 7, and under the cooperation of the demolding auxiliary part 26, the retracted ejector rod 254 can be separated from the formed butt welding column, so as to ensure rapid and smooth demolding.
[0026] Among them, the ejector rod assembly 25 includes a sealing cavity 251 opened inside the bottom mold 21, a connecting cavity 252 is further opened inside the sealing cavity 251, the connecting cavity 252 is communicated with one side of the sealing cavity 251 away from the mold cavity 23, and the inner diameter of the sealing cavity 251 is larger than the inner diameter of the connecting cavity 252; due to the arrangement of the connecting cavity 252, it can ensure that the second infusion tube 6 can be well communicated with the sealing cavity 251, and then under the action of hydraulic oil, the piston plate 253 drives the ejector rod 254 to reciprocate.
[0027] Among them, a piston plate 253 is hermetically sleeved inside the sealing cavity 251. On the side of the outer surface of the piston plate 253 away from the communication cavity 252, a number of ejector rods 254 are fixedly connected. One end of the ejector rod 254 away from the piston plate 253 penetrates through the sealing cavity 251 and extends into the interior of the mold cavity 23, and the end of the ejector rod 254 away from the piston plate 253 is flush with the inner wall of the mold cavity 23.
[0028] Among them, the demolding auxiliary part 26 includes a limiting groove 261 opened on the front surface of the bottom mold 21. A clamping groove 262 is opened inside the bottom mold 21. The clamping groove 262 communicates with the limiting groove 261. The inner diameter dimension of the limiting groove 261 is smaller than the inner diameter dimension of the clamping groove 262. One end of the limiting groove 261 extends into the interior of the mold cavity 23, and one end of the clamping groove 262 is not connected to the mold cavity 23; due to the arrangement of the limiting groove 261 and the clamping groove 262, it can ensure that the slider 263 can reciprocate, and at the same time, it can prevent the slider 263 from completely disengaging from the limiting groove 261 and the clamping groove 262.
[0029] Among them, a slider 263 is slidably clamped inside the limiting groove 261 and the clamping groove 262. The front end of the slider 263 is a smooth triangular tip, and the smooth triangular tip extends into the interior of the mold cavity 23;
[0030] At the other ends of the inner cavities of the limiting groove 261 and the clamping groove 262, a positioning spring 264 is arranged. One end of the positioning spring 264 is connected to the inner walls of the limiting groove 261 and the clamping groove 262, and the other end of the positioning spring 264 is connected to the slider 263; due to the arrangement of the positioning spring 264, it can ensure that the mold core 24 can be smoothly inserted into the mold cavity 23, and at the same time, it can block the reverse movement of the formed butt welding column, so that the ejector rod 254 can disengage from the formed butt welding column to complete demolding.
[0031] Among them, a chute 4 is opened at the top of the base 1. Two left and right sliders are slidably clamped inside the chute 4. The tops of the two sliders extend above the chute 4 and are respectively fixedly connected to the bottoms of the bottom mold 21 and the top mold 22.
[0032] Among them, a hydraulic rod 3 is connected to the opposite surfaces of the bottom mold 21 and the top mold 22. The opposite distal ends of the two hydraulic rods 3 are respectively installed at both ends of the base 1. A first infusion pipe 5 is connected between the opposite distal ends of the two hydraulic rods 3. A second infusion pipe 6 is connected to the middle of the first infusion pipe 5. The other end of the second infusion pipe 6 is fixedly connected to the bottom mold 21 and communicates with the communication cavity 252;
[0033] Solenoid valves 7 are arranged on both the left and right sides of the first infusion pipe 5 on the side of the second infusion pipe 6, and a solenoid valve 7 is also arranged on the second infusion pipe 6. The first infusion pipe 5 and the second infusion pipe 6 are connected to a hydraulic pump through a hose.
[0034] The working principle and usage process of the present utility model:
[0035] With the cooperation of the first infusion tube 5 and the solenoid valve 7, hydraulic oil enters the hydraulic rod 3, and then, with the cooperation of the base 1 and the chute 4, the bottom die 21 and the top die 22 move, thus achieving the purpose of mold opening and mold closing;
[0036] After mold opening, with the cooperation of the second infusion tube 6 and the solenoid valve 7, hydraulic oil enters the sealing cavity 251 through the communication cavity 252, and under the restriction of the sealing cavity 251, the piston plate 253 is pushed. Due to the movement of the piston plate 253, the ejector rod 254 can be pushed to move, and then its front end moves in the mold cavity 23, and the butt-welding column formed in the mold cavity 23 can be ejected, so that the butt-welding column can be separated from the mold cavity 23. At this time, when the hydraulic oil is withdrawn, the ejector rod 254 can move in the opposite direction with the cooperation of the communication cavity 252, the sealing cavity 251 and the piston plate 253, and reset to the position where its front end is flush with the inner wall of the mold cavity 23; if there is adhesion between the front end of the ejector rod 254 and the formed butt-welding column, when the ejector rod 254 retracts, the formed butt-welding column can be separated from the ejector rod 254 under the block of the slider 263, thus quickly completing demolding.
[0037] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device.
[0038] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A butt welding column casting mold, comprising a base (1), characterized in that: A mold (2) is movably mounted on the top of the base (1), the mold (2) being composed of a bottom mold (21) and a top mold (22), and the facing surfaces of the bottom mold (21) and the top mold (22) are tightly fitted; A mold cavity (23) is provided on the outer surface of the bottom mold (21) on a side close to the top mold (22); a mold core (24) is fixedly connected to the outer side of the top mold (22) on a side close to the bottom mold (21); the outer surface of the mold core (24) is movably engaged with the inside of the mold cavity (23); a push rod assembly (25) is provided on the inside of the bottom mold (21) on a side away from the top mold (22); and a plurality of demoulding auxiliary parts (26) are provided on the inside of the bottom mold (21) on a side close to the top mold (22).
2. A butt welding column casting mold according to claim 1, characterized in that: The ejector assembly (25) comprises a sealed cavity (251) opened inside the bottom mold (21); a connecting cavity (252) is also opened inside the sealed cavity (251); the connecting cavity (252) is connected to a side of the sealed cavity (251) away from the mold cavity (23); and the inner diameter of the sealed cavity (251) is larger than the inner diameter of the connecting cavity (252).
3. A butt welding column casting mold according to claim 2, characterized in that: The sealing cavity (251) is internally sealed with a piston plate (253), and a plurality of push rods (254) are fixedly connected to the outer surface of the piston plate (253) on the side away from the connecting cavity (252). One end of the push rod (254) away from the piston plate (253) passes through the sealing cavity (251) and extends to the interior of the mold cavity (23), and one end of the push rod (254) away from the piston plate (253) is flush with the inner wall of the mold cavity (23).
4. A butt welding column casting mold according to claim 1, characterized in that: The demoulding auxiliary component (26) comprises a limiting groove (261) provided on the front side of the bottom mold (21); a clamping groove (262) is provided inside the bottom mold (21); the clamping groove (262) and the limiting groove (261) are communicated with each other; the inner diameter of the limiting groove (261) is smaller than the inner diameter of the clamping groove (262); one end of the limiting groove (261) extends into the mold cavity (23); and one end of the clamping groove (262) is not communicated with the mold cavity (23).
5. A butt welding column casting mold according to claim 4, characterized in that: The limiting groove (261) and the clamping groove (262) are internally slidably clamped with a slider (263), the front end of the slider (263) is a smooth triangular tip, and the smooth triangular tip extends into the interior of the mold cavity (23); A positioning spring (264) is provided at the other end of the inner cavity of the limiting groove (261) and the clamping groove (262); one end of the positioning spring (264) is connected to the inner wall of the limiting groove (261) and the clamping groove (262); and the other end of the positioning spring (264) is connected to the slider (263).
6. A butt welding column casting mold according to claim 1, characterized in that: A slide groove (4) is provided on the top of the base (1), and two left and right sliders are slidably engaged inside the slide groove (4). The tops of the two sliders extend above the slide groove (4) and are fixedly connected to the bottoms of the bottom mold (21) and the top mold (22), respectively.
7. A butt welding column casting mold according to claim 2, characterized in that: The bottom mold (21) and the top mold (22) are both connected to a hydraulic rod (3) at their opposite back sides, the two hydraulic rods (3) are respectively mounted at two ends of the base (1), a first infusion tube (5) is connected between the two hydraulic rods (3) at their opposite ends, a second infusion tube (6) is connected to the middle of the first infusion tube (5), and the other end of the second infusion tube (6) is fixedly connected to the bottom mold (21) and communicates with the connecting cavity (252); The first infusion tube (5) is provided with electromagnetic valves (7) on both sides of the left and right sides of the second infusion tube (6), and the second infusion tube (6) is also provided with an electromagnetic valve (7). The first infusion tube (5) and the second infusion tube (6) are connected to a hydraulic pump via a hose.