Intermittent blanking type stirring reaction device for preparing polystyrene master batch
By designing an intermittent blanking stirring reaction device, the feeding motor and stirring motor drive the rotation of the cylinder and stirring leaves, the problem of low material mixing efficiency in the preparation of polystyrene masterbatch is solved, and efficient material mixing and preparation is achieved.
Patent Information
- Application Number
- CN202520359285.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-04
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2035-03-04
AI Technical Summary
During the preparation of polystyrene masterbatch, the material in the prior art is poured directly into the mixing barrel, resulting in poor mixing efficiency and requires a long time to mix.
An intermittent blanking stirring reaction device is designed, including a mixing barrel, cylinder, discharge port, stirring shaft and stirring blade. The cylinder is driven by the feeding motor, and the discharge port of different areas is used to achieve fixed-raised loading, and the stirring blade is driven by the stirring motor to achieve intermittent stirring and mixing.
Through batch blanking and stirring mixing, the efficiency of material mixing is significantly improved, the mixing time is shortened, and more efficient preparation of polystyrene masterbatches is achieved.
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Figure CN222920884U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of masterbatch preparation, in particular to an intermittent blanking type stirring reaction device for preparing polystyrene masterbatch. Background Technique
[0002] Polystyrene masterbatch refers to pellet materials obtained by first mixing polystyrene particles with various additives, fillers and carrier resins and then undergoing processing such as melting, extrusion and pelletizing through an extruder, which can obtain plastic injection molded articles with specific functions during the injection molding process.
[0003] When preparing polystyrene masterbatch, various materials are generally directly transported into a stirring barrel for mixing and stirring. However, since various materials are directly poured into the interior of the stirring barrel, it takes a long time to complete the mixing, and the mixing efficiency is poor. Content of the Utility Model
[0004] The purpose of the utility model is to provide an intermittent blanking type stirring reaction device for preparing polystyrene masterbatch, so as to solve the problems put forward in the above background technique.
[0005] To achieve the above purpose, the utility model provides the following technical scheme: An intermittent blanking type stirring reaction device for preparing polystyrene masterbatch, including a stirring barrel, a top cover is fixedly installed at the top of the stirring barrel, a cylinder is rotatably installed at the top end of the stirring barrel, the middle part of the cylinder is set to be vacuum, a plurality of discharge ports are equidistantly arranged on the outer side of the cylinder, the areas of the plurality of discharge ports are different, and various raw materials can be transported into the interior of the cylinder. A stirring shaft is slidably installed in the interior of the stirring barrel, and a plurality of first stirring blades are fixedly installed at equal intervals on the outer side of the stirring shaft, and the first stirring blades can be lifted and lowered.
[0006] As a further preferred of this technical scheme, a feeding motor is fixedly installed on the outer side of the stirring barrel, the output end of the feeding motor is fixedly connected with one end of the cylinder, a plurality of feeding pipes are fixedly installed at equal intervals on the top of the top cover, a feeding hopper is fixedly installed at the top of the feeding pipe, a fixing ring is fixedly installed at the bottom of the feeding pipe, the fixing ring is communicated with the feeding pipe, the fixing ring is rotatably installed on the outer side of the cylinder, and a coincidence port corresponding to the discharge port is opened at the bottom end of the fixing ring.
[0007] As a further preferred of this technical scheme, a plurality of partition plates are fixedly installed at equal intervals in the middle part of the cylinder.
[0008] As a further preferred of this technical scheme, a stirring motor is fixedly installed on the top of the top cover, the output end of the stirring motor passes through the top cover and is fixedly installed with a fixing rod, a plurality of first limiting blocks are symmetrically fixedly installed at the bottom of the fixing rod, and a limiting groove is symmetrically opened on the inner wall of the top end of the stirring shaft, and the limiting groove is slidably connected with the first limiting block.
[0009] As a further preference of the present technical solution, positioning rods are symmetrically and fixedly installed in the middle of the stirring shaft, positioning rings are fixedly installed on the inner wall of the stirring barrel at positions corresponding to the positioning rods, positioning grooves are symmetrically formed in the middle of the positioning rings, the ends of the two positioning grooves are communicated with each other, and the positioning grooves are slidably connected with the positioning rods.
[0010] As a further preference of the present technical solution, a rotating shaft is rotatably installed at the bottom end of the stirring barrel through a bearing, a second stirring blade is fixedly installed on the outer side of the rotating shaft, second limiting blocks are symmetrically and fixedly installed at the top of the rotating shaft, and the second limiting blocks are slidably connected with the limiting grooves.
[0011] As a further preference of the present technical solution, the feeding port at the bottom end of the stirring barrel is fixedly connected to the feeding port of the injection molding machine through a flange.
[0012] The utility model provides an intermittent blanking type stirring reaction device for preparing polystyrene masterbatch, which has the following beneficial effects:
[0013] (1) In the utility model, various raw materials are injected into the feeding hoppers at different positions, the cylinder is driven to rotate by the feeding motor. When the discharge port on the outer side of the cylinder rotates to the top, the raw materials in the feeding hopper will be conveyed into the interior of the cylinder through the connection of the feeding pipe. When the discharge port on the outer side of the cylinder rotates to the bottom and coincides with the coincidence port at the bottom of the fixed ring, the raw materials inside the cylinder will be discharged from the discharge port. Since the areas of several discharge ports are different, the discharge amounts of different raw materials will also be different, and different raw materials can be proportionally fed into the stirring barrel. As the cylinder rotates, the feeding of the raw materials will be cancelled, and so on, realizing intermittent blanking. At the same time, the stirring motor drives the first stirring blade and the second stirring blade to rotate, so that the materials in the stirring barrel can be fully stirred and mixed, improving the stirring and mixing effect;
[0014] (2) In the utility model, the stirring motor drives the fixed rod to rotate. Through the relative limitation of the limiting groove and the first limiting block and the second limiting block and the limiting groove, the first stirring blade and the second stirring blade will be driven to rotate synchronously, realizing the stirring and mixing of the materials. At the same time, through the guiding and positioning of the positioning groove on the positioning rod, the stirring shaft connected with the positioning rod will be driven to lift synchronously, and the first stirring blade can be driven to lift intermittently, improving the stirring and mixing effect of the materials. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 is one of the overall structural schematic diagrams of the utility model;
[0016] Figure 2 is the other overall structural schematic diagram of the utility model;
[0017] Figure 3 It is a partial structural schematic diagram of the present utility model;
[0018] Figure 4 is Figure 3 an enlarged view of part A in
[0019] Figure 5 is Figure 3 an enlarged view of part B in
[0020] In the figure: 1, stirring barrel; 2, top cover; 3, cylinder; 4, discharge port; 5, stirring shaft; 6, first stirring blade; 7, feeding motor; 8, feeding pipe; 9, feeding hopper; 10, fixing ring; 11, partition board; 12, stirring motor; 13, fixing rod; 14, first limiting block; 15, limiting groove; 16, positioning rod; 17, positioning ring; 18, positioning groove; 19, rotating shaft; 20, second stirring blade; 21, second limiting block; 22, overlapping port. Specific implementation manner
[0021] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model.
[0022] The present utility model provides a technical solution: As Figures 1 to 5 shown, in this embodiment, an intermittent blanking type stirring reaction device for preparing polystyrene masterbatch includes a stirring barrel 1. The top of the stirring barrel 1 is fixedly installed with a top cover 2 through bolts. The top end of the stirring barrel 1 is rotatably installed with a cylinder 3. The middle part of the cylinder 3 is in a vacuum state. The outer side of the cylinder 3 is equidistantly provided with discharge ports 4. The areas of several discharge ports 4 are different. Various raw materials can be transported into the interior of the cylinder 3. The stirring shaft 5 is slidably installed inside the stirring barrel 1. The outer side of the stirring shaft 5 is equidistantly and fixedly installed with first stirring blades 6. The first stirring blades 6 can be lifted and lowered to transport various raw materials into the interior of the cylinder 3. When the discharge port 4 on the outer side of the cylinder 3 rotates to the bottom end, it will drive the raw materials inside the cylinder 3 to be discharged from the discharge port 4. Since the areas of several discharge ports 4 are different, the discharge amounts of different raw materials will also be different, and different raw materials can be proportionally fed into the stirring barrel 1. In this way, intermittent blanking can be realized, and the materials inside the stirring barrel 1 can be fully stirred and mixed, improving the stirring and mixing effect. By controlling the intermittent lifting and lowering of the stirring shaft 5, the first stirring blades 6 can be driven to intermittently lift and lower, which can improve the stirring and mixing effect of the materials.
[0023] As Figures 1 to 5As shown, a feeding motor 7 is fixedly installed on the outer side of the stirring barrel 1. The output end of the feeding motor 7 is fixedly connected to one end of a cylinder 3. The top of the top cover 2 is fixedly installed with a feeding pipe 8 at equal intervals. The top of the feeding pipe 8 is fixedly installed with a feeding hopper 9. The bottom of the feeding pipe 8 is fixedly installed with a fixing ring 10. The fixing ring 10 is communicated with the feeding pipe 8. The fixing ring 10 is rotatably installed on the outer side of the cylinder 3. The bottom end of the fixing ring 10 is provided with a coincidence port 22 corresponding to the discharge port 4.
[0024] The cylinder 3 is driven to rotate by the feeding motor 7. When the discharge port 4 on the outer side of the cylinder 3 rotates to the top, the raw materials inside the feeding hopper 9 will be conveyed into the inside of the cylinder 3 through the connection of the feeding pipe 8. When the discharge port 4 on the outer side of the cylinder 3 rotates to the bottom and coincides with the coincidence port 22 at the bottom end of the fixing ring 10, the raw materials inside the cylinder 3 will be discharged from the discharge port 4.
[0025] As Figures 1 to 5 shown, partition plates 11 are fixedly installed on the middle part of the cylinder 3 at equal intervals.
[0026] The different raw materials conveyed into the inside of the cylinder 3 can be separated.
[0027] As Figures 1 to 5 shown, a stirring motor 12 is fixedly installed on the top of the top cover 2. The output end of the stirring motor 12 passes through the top cover 2 and is fixedly installed with a fixing rod 13. The bottom of the fixing rod 13 is symmetrically fixedly installed with first limit blocks 14. The inner wall of the top end of the stirring shaft 5 is symmetrically provided with limit grooves 15. The limit grooves 15 are slidably connected with the first limit blocks 14.
[0028] The fixing rod 13 is driven to rotate by the stirring motor 12. Through the relative limitation between the limit grooves 15 and the first limit blocks 14, the first stirring blades 6 and the second stirring blades 20 will be driven to rotate synchronously, realizing the stirring and mixing of the materials.
[0029] As Figures 1 to 5 shown, positioning rods 16 are symmetrically fixedly installed on the middle part of the stirring shaft 5. The inner wall of the stirring barrel 1 is fixedly installed with positioning rings 17 corresponding to the positions of the positioning rods 16. The middle part of the positioning ring 17 is symmetrically provided with positioning grooves 18. The ends of the two positioning grooves 18 are communicated with each other. The positioning grooves 18 are slidably connected with the positioning rods 16.
[0030] During the process of controlling the rotation of the stirring shaft 5, through the guiding and positioning of the positioning grooves 18 on the positioning rods 16, the stirring shaft 5 connected to the positioning rods 16 will be driven to lift synchronously, and the first stirring blades 6 can be driven to lift intermittently.
[0031] As Figures 1 to 5As shown in the figure, the bottom end of the stirring barrel 1 is rotatably installed with a rotating shaft 19 through a bearing. A second stirring blade 20 is fixedly installed on the outer side of the rotating shaft 19. The top of the rotating shaft 19 is symmetrically and fixedly installed with second limiting blocks 21, and the second limiting blocks 21 are slidably connected with the limiting grooves 15.
[0032] When the fixed rod 13 is driven to rotate by the stirring motor 12, the second stirring blade 20 will be driven to rotate synchronously through the relative limitation between the second limiting block 21 and the limiting groove 15, and the materials at the bottom end of the stirring barrel 1 can be stirred.
[0033] As Figures 1 to 5 shown in the figure, the bottom discharge port of the stirring barrel 1 is fixedly connected with the feed port of the injection molding machine through a flange.
[0034] The mixed materials can be directly transported into the injection molding machine, which is convenient for the preparation of polystyrene masterbatch.
[0035] The utility model provides an intermittent blanking type stirring reaction device for preparing polystyrene masterbatch. The specific working principle is as follows: when the device is in use, various raw materials are injected into the feed hoppers 9 at different positions. The cylinder 3 is driven to rotate by the feeding motor 7. When the discharge port 4 on the outer side of the cylinder 3 rotates to the top, the raw materials in the feed hopper 9 will be transported into the cylinder 3 through the connection of the feed pipe 8. When the discharge port 4 on the outer side of the cylinder 3 rotates to the bottom and coincides with the coincidence port 22 at the bottom end of the fixed ring 10, the raw materials in the cylinder 3 will be discharged from the discharge port 4. Since the areas of several discharge ports 4 are different, the discharge amounts of different raw materials will also be different, and different raw materials can be fed into the stirring barrel 1 in a fixed ratio. As the cylinder 3 rotates, the feeding of the raw materials will be cancelled, and so on, to realize intermittent blanking. At the same time, the first stirring blade 6 and the second stirring blade 20 are driven to rotate by the stirring motor 12, and the materials in the stirring barrel 1 can be fully stirred and mixed to improve the stirring and mixing effect; the fixed rod 13 is driven to rotate by the stirring motor 12, and the first stirring blade 6 and the second stirring blade 20 are driven to rotate synchronously through the relative limitation between the limiting groove 15 and the first limiting block 14 and between the second limiting block 21 and the limiting groove 15, so as to realize the stirring and mixing of the materials. At the same time, the stirring shaft 5 connected with the positioning rod 16 is driven to lift synchronously through the guiding and positioning of the positioning groove 18 on the positioning rod 16, and the first stirring blade 6 can be driven to lift intermittently, which can improve the stirring and mixing effect of the materials.
[0036] Although the embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.
Claims
1. An intermittent feeding stirring reaction device for preparing polystyrene masterbatch, comprising a stirring barrel (1), a top cover (2) being fixedly mounted on the top of the stirring barrel (1), characterized in that: A cylinder (3) is rotatably mounted on the top of the mixing barrel (1), the middle of the cylinder (3) is in a vacuum configuration, discharge ports (4) are equidistantly provided on the outside of the cylinder (3), the areas of the plurality of discharge ports (4) being different, and various raw materials can be transported to the inside of the cylinder (3), a mixing shaft (5) is slidably mounted on the inside of the mixing barrel (1), first mixing blades (6) are equidistantly fixedly mounted on the outside of the mixing shaft (5), and the first mixing blades (6) can be raised and lowered.
2. The intermittent feeding stirring reaction device for preparing polystyrene masterbatch according to claim 1, characterized in that: A feeding motor (7) is fixedly mounted on the outside of the mixing barrel (1), and the output end of the feeding motor (7) is fixedly connected to one end of the cylinder (3). A feeding pipe (8) is fixedly mounted at an equal distance on the top of the top cover (2), and a feeding hopper (9) is fixedly mounted on the top of the feeding pipe (8). A fixing ring (10) is fixedly mounted on the bottom of the feeding pipe (8), and the fixing ring (10) is connected to the feeding pipe (8). The fixing ring (10) is rotatably mounted on the outside of the cylinder (3), and a coincidence opening (22) corresponding to the discharge opening (4) is provided at the bottom of the fixing ring (10).
3. The intermittent feeding stirring reaction device for preparing polystyrene masterbatch according to claim 2, characterized in that: Partition plates (11) are fixedly installed at equal intervals in the middle of the cylinder (3).
4. The intermittent feeding stirring reaction device for preparing polystyrene masterbatch according to claim 2, characterized in that: A stirring motor (12) is fixedly mounted on the top of the top cover (2); a fixing rod (13) is fixedly mounted on the output end of the stirring motor (12) through the top cover (2); a first limit block (14) is symmetrically fixedly mounted on the bottom of the fixing rod (13); and a limit groove (15) is symmetrically formed on the inner wall of the top end of the stirring shaft (5); the limit groove (15) is slidably connected to the first limit block (14).
5. The intermittent feeding stirring reaction device for preparing polystyrene masterbatch according to claim 4, characterized in that: A positioning rod (16) is symmetrically fixedly mounted in the middle of the stirring shaft (5); a positioning ring (17) is fixedly mounted on the inner wall of the stirring barrel (1) at a position corresponding to the positioning rod (16); a positioning groove (18) is symmetrically opened in the middle of the positioning ring (17); the ends of the two positioning grooves (18) are connected, and the positioning groove (18) is slidably connected to the positioning rod (16).
6. The intermittent feeding stirring reaction device for preparing polystyrene masterbatch according to claim 5, characterized in that: A rotating shaft (19) is rotatably mounted on the bottom end of the mixing barrel (1) via a bearing, a second mixing blade (20) is fixedly mounted on the outer side of the rotating shaft (19), and a second limiting block (21) is symmetrically fixedly mounted on the top of the rotating shaft (19), and the second limiting block (21) is slidably connected to the limiting groove (15).
7. The intermittent feeding stirring reaction device for preparing polystyrene masterbatch according to claim 6, characterized in that: The feeding port at the bottom end of the mixing barrel (1) is fixedly connected to the feeding port of the injection molding machine via a flange.