Blowing mold capable of automatically removing material heads and material tails
By designing blow molds that automatically remove material heads and tails, the problems of low manual operation efficiency and unstable quality in traditional blow molding machines are solved, and an efficient and stable production process is achieved.
Patent Information
- Application Number
- CN202421844744.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-01
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2034-08-01
AI Technical Summary
In traditional blow molding machines, the removal of material heads and tails relies on manual operations, resulting in low production efficiency, unstable product quality and high cost.
A blow mold is designed to automatically remove material head and tail, and the material tail of the material is automatically removed by setting a first support table, a second support table, a left template, a right template, a support column, a connecting piece and a cylinder.
It realizes automatic removal of material head and tail, improves production efficiency, ensures product quality stability, and reduces production costs.
Smart Images
Figure CN222921045U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of blow molding molds, in particular to a blow molding mold capable of automatically removing material heads and tails. Background Art
[0002] In modern manufacturing, blow molding is widely used because it can efficiently produce hollow plastic products. However, in the production process of blow molded products, the treatment of the head and tail of the material has long been a problem that has troubled manufacturers.
[0003] After the blow mold in the traditional blow molding machine completes the molding of the product, the removal of the head and tail of the material often relies on manual operation, which has many obvious defects. First of all, manual processing requires a lot of time and manpower, which undoubtedly increases the production cost. In the scenario of large-scale production, the low efficiency of manual processing has become a bottleneck restricting the production progress. Secondly, the accuracy and consistency of manual operation are difficult to guarantee. Due to differences in workers' skill levels and working conditions, the removal effect of the head and tail of the material varies. Sometimes the removal is incomplete, and the remaining head and tail of the material affect the appearance and quality of the product; sometimes it is over-trimmed, damaging the main part of the product, thereby reducing the product's pass rate.
[0004] In addition, with the intensification of market competition and the continuous improvement of consumers' requirements for product quality, traditional manual processing methods can no longer meet the strict requirements of modern industry for production efficiency, product quality stability and cost control. For enterprises, there is an urgent need for a blow molding mold technology that can automatically remove the head and tail of the material to improve production efficiency, ensure the consistency of product quality, and reduce production costs, thereby enhancing the competitiveness of enterprises in the market. Utility Model Content
[0005] The utility model aims to overcome the shortcomings of the prior art and provide a blow molding mold capable of automatically removing the head and tail of the material, which can automatically remove the head and tail of the material during the blow molding process, thereby improving production efficiency and product quality.
[0006] The utility model solves the technical problem by adopting the following technical solutions:
[0007] A blow molding mold for automatically removing material heads and tails, comprising a first support platform, a second support platform, a left template, a right template, a support column, a first connecting piece, a second connecting piece, a connecting rod assembly and a blowing assembly, wherein the first support platform is located on the upper part of the second support platform, a support column is fixedly provided at the edge between the first support platform and the second support platform, a first connecting piece is movably installed on the support column, the other end of the first connecting piece is fixedly connected to the right template, a first cavity is opened on the inner surface of the right template, a second connecting piece is fixedly provided on the outer surface of the right template, and a connecting rod assembly is installed on the second connecting piece;
[0008] The left template is fixedly installed at the edge of the first support platform and the second support platform, and the left template is arranged opposite to the right template. A second cavity is formed on the inner surface of the left template. A first air needle cavity for fitting with the first air needle is formed on one side at the top of the second cavity, and a second air needle cavity for fitting with the second air needle is formed at the bottom of the second cavity. A blowing assembly is also fixedly installed on the outer surface of the left template.
[0009] Moreover, a first air cylinder is fixedly installed on the first support platform. The first air cylinder is located between the left template and the right template, and a first air needle is fixedly installed inside the telescopic rod of the first air cylinder.
[0010] Moreover, a second air cylinder is fixedly installed at the bottom of the left template through a screw. A second air needle is fixedly installed inside the telescopic rod of the second air cylinder.
[0011] Moreover, the blowing assembly includes a third air cylinder, a fixing plate and a blowing needle. The fixing plate is fixedly installed on the outer surface of the left template, the third air cylinder is fixedly installed on the inner surface of the fixing plate, and the blowing needle is fixedly installed inside the telescopic rod of the third air cylinder.
[0012] Moreover, the connecting rod assembly includes a fixing column, a first connecting rod, a second connecting rod, a third connecting piece and a fourth air cylinder. The fixing column is fixedly installed on the second support platform. One end of the first connecting rod passes through and is locked in the annular bolt of the fixing column. The other end of the first connecting rod is movably connected to the second connecting rod, and a third connecting piece is installed in the middle. The other end of the second connecting rod is movably connected to the second connecting piece; a fourth air cylinder is also fixedly installed on the second support platform, and the telescopic rod of the fourth air cylinder is locked on the annular bolt of the third connecting piece.
[0013] The advantages and positive effects of the present utility model are:
[0014] By setting the blow molding die formed integrally, the present utility model realizes the removal of the head and tail of the blow molded product, replacing the traditional way of manually processing the head and tail of the product after blow molding, reducing the manual labor, and greatly improving the production efficiency, and ensuring the stability of the product quality.
[0015] By setting the blow molding die formed integrally, the present utility model avoids the uneven removal effect of the head and tail of the blow molded product caused by the uneven cutting of the artificial blow molded product, which may lead to the situation of low product precision, further improves the cutting precision of the product, and reduces the defective rate. Description of the Drawings
[0016] Figure 1 It is a schematic structural diagram of the present utility model with a support platform.
[0017] Figure 2 It is a schematic structural diagram of the mold opening of the present utility model.
[0018] Figure 3 This is a schematic structural view of the mold closing of the present utility model.
[0019] Figure 4 This is a product view of the blow molding of the present utility model.
[0020] Reference numerals
[0021] 1 - First support platform, 2 - First cylinder, 3 - Fixed column, 4 - Second support platform, 5 - Fourth cylinder, 6 - Support column, 7 - Fixed plate, 8 - Left template, 9 - Second cavity, 10 - First air needle cavity, 11 - First cavity, 12 - Second connecting piece, 13 - Second air needle cavity, 14 - Second cylinder, 15 - Screw, 16 - Third cylinder, 17 - Right template, 18 - First connecting piece, 19 - First connecting rod, 20 - Third connecting piece, 21 - Second connecting rod, 22 - Material tail, 23 - Product, 24 - Material head. Detailed implementation manners
[0022] The present utility model will be further described in detail below in conjunction with the drawings and through specific embodiments. The following embodiments are only descriptive and not restrictive, and the protection scope of the present utility model cannot be limited thereby.
[0023] A blow molding die for automatically removing the material head and material tail includes a first support platform 1, a second support platform 4, a left template 8, a right template 17, a support column 6, a first connecting piece 18, a second connecting piece 12, a connecting rod assembly and a blowing assembly. The first support platform 1 is located above the second support platform 4. A support column 6 is fixedly arranged at the edge between the first support platform 1 and the second support platform 4. A first connecting piece 18 is movably installed on the support column 6. The other end of the first connecting piece 18 is fixedly connected to the right template 17. The inner surface of the right template 17 is provided with a first cavity 11. A second connecting piece 12 is fixedly arranged on the outer surface of the right template 17, and a connecting rod assembly is installed on the second connecting piece 12;
[0024] The left template 8 is fixedly installed at the edge of the first support platform 1 and the second support platform 4, and the left template 8 is arranged opposite to the right template 17. The inner surface of the left template 8 is provided with a second cavity 9. A first air needle cavity 10 for fitting with the first air needle is provided on one side of the top of the second cavity 9. A second air needle cavity 13 for fitting with the second air needle is provided at the bottom of the second cavity 9. A blowing assembly is also fixedly arranged on the outer surface of the left template 8.
[0025] In the embodiment of the present utility model, a blow air pipeline is further connected to the outside of the right template 17. The blow air pipeline is communicated with the first cavity 11, and the first cavity 11 is blown by controlling through an electromagnetic valve so that the formed product 23 drops off.
[0026] A first air cylinder 2 is fixedly installed on the first support platform 1. The first air cylinder 2 is located between the left template 8 and the right template 17. A first air needle is fixedly installed inside the telescopic rod of the first air cylinder 2. The telescopic movement of the telescopic rod of the first air cylinder 2 drives the telescopic movement of the first air needle, so that the first air needle penetrates into the tail end 22 of the material and brings out the tail end 22 of the material.
[0027] A second air cylinder 14 is fixedly installed at the bottom of the left template 8 through a screw 15. A second air needle is fixedly installed inside the telescopic rod of the second air cylinder 14. The telescopic movement of the telescopic rod of the second air cylinder 14 drives the telescopic movement of the second air needle, so that the second air needle penetrates into the head end 24 of the material and brings out the head end 24 of the material.
[0028] The blowing assembly includes a third air cylinder 16, a fixing plate 7 and a blowing needle. The fixing plate 7 is fixedly installed on the outer surface of the left template 8. The third air cylinder 16 is fixedly installed on the inner surface of the fixing plate 7. A blowing needle is fixedly installed inside the telescopic rod of the third air cylinder 16. The telescopic movement of the telescopic rod of the third air cylinder 16 drives the blowing needle to reciprocate into the blank of the material, blow air to the blank of the material, and form the blank of the material to make a product 23.
[0029] The connecting rod assembly includes a fixing column 3, a first connecting rod 19, a second connecting rod 21, a third connecting piece 20 and a fourth air cylinder 5. The fixing column 3 is fixedly installed on the second support platform 4. One end of the first connecting rod 19 passes through and is locked in the annular bolt of the fixing column 3. The other end of the first connecting rod 19 is movably connected to the second connecting rod 21, and a third connecting piece 20 is installed in the middle. The other end of the second connecting rod 21 is movably connected to the second connecting piece 12; A fourth air cylinder 5 is also fixedly installed on the second support platform 4. The telescopic rod of the fourth air cylinder 5 is locked on the annular bolt of the third connecting piece 20. The reciprocating movement of the telescopic rod of the fourth air cylinder 5 drives the extension and bending of the first connecting rod 19 and the second connecting rod 21. When the blow molding die rotates under the extruder, the telescopic rod of the fourth air cylinder 5 extends to control the straightening of the first connecting rod 19 and the second connecting rod 21, and further control the closing of the left template 8 and the right template 17 to clamp off the blank of the material extruded by the extruder, preparing for the subsequent blowing and forming by the blowing assembly.
[0030] Working principle:
[0031] When the blow molding die rotates below the extruder, the telescopic rod of the fourth cylinder extends to keep the first connecting rod and the second connecting rod in a straight state, so that the left template and the right template are closed to clamp off the blank. The telescopic rod of the third cylinder extends into the blank, and the blowing needle blows air into the blank to blow the blank into shape. Subsequently, the telescopic rod of the first cylinder extends to drive the first air needle to extend into the tail of the material to cut the tail of the material; at the same time, the telescopic rod of the second cylinder extends to drive the second air needle to extend into the head of the material to cut the head of the material. Furthermore, the telescopic rod of the fourth cylinder retracts to bend the first connecting rod and the second connecting rod, so that the left template and the right template are opened. At this time, the telescopic rods of the first cylinder and the second cylinder retract, and the tail and the head of the material fall off. Subsequently, the electromagnetic valve controls to blow air into the first cavity of the right template, and the formed product falls into the predetermined position.
[0032] Although the embodiments and drawings of the present invention are disclosed for illustrative purposes, those skilled in the art can understand that: various substitutions, changes and modifications are possible without departing from the spirit and scope of the present invention and the appended claims. Therefore, the scope of the present invention is not limited to the content disclosed in the embodiments and drawings.
Claims
1. A blow molding mold that automatically removes the head and tail of the material, characterized in that: It includes a first support platform, a second support platform, a left template, a right template, a support column, a first connecting piece, a second connecting piece, a connecting rod assembly and a blowing assembly, wherein the first support platform is located on the upper part of the second support platform, a support column is fixedly provided at the edge between the first support platform and the second support platform, a first connecting piece is movably installed on the support column, the other end of the first connecting piece is fixedly connected to the right template, a first cavity is opened on the inner surface of the right template, a second connecting piece is fixedly provided on the outer surface of the right template, and a connecting rod assembly is installed on the second connecting piece; The left template is fixedly mounted at the edges of the first support platform and the second support platform, and the left template is arranged opposite to the right template. A second cavity is opened on the inner surface of the left template, a first air needle cavity for fitting with the first air needle is opened on the top side of the second cavity, and a second air needle cavity for fitting with the second air needle is opened at the bottom of the second cavity. A blowing assembly is also fixedly mounted on the outer surface of the left template.
2. A blow molding mold for automatically removing the head and tail of a material according to claim 1, characterized in that: A first air cylinder is fixedly mounted on the first supporting platform, the first air cylinder is located between the left template and the right template, and a first air needle is fixedly mounted in the telescopic rod of the first air cylinder.
3. A blow molding mold for automatically removing the head and tail of a material according to claim 1, characterized in that: A second air cylinder is fixedly mounted on the bottom of the left template via a screw rod, and a second air needle is fixedly mounted in the telescopic rod of the second air cylinder.
4. A blow molding mold for automatically removing the head and tail of a material according to claim 1, characterized in that: The blowing assembly comprises a third cylinder, a fixing plate and a blowing needle. The fixing plate is fixedly mounted on the outer surface of the left template, the third cylinder is fixedly mounted on the inner surface of the fixing plate, and the blowing needle is fixedly mounted in the telescopic rod of the third cylinder.
5. A blow molding mold for automatically removing the head and tail of a material according to claim 1, characterized in that: The connecting rod assembly includes a fixed column, a first connecting rod, a second connecting rod, a third connecting piece and a fourth cylinder. The fixed column is fixedly mounted on the second supporting platform. One end of the first connecting rod is passed through and locked in the annular bolt of the fixed column. The other end of the first connecting rod is movably connected to the second connecting rod with the third connecting piece in the middle. The other end of the second connecting rod is movably connected to the second connecting piece. The fourth cylinder is also fixedly mounted on the second supporting platform. The telescopic rod of the fourth cylinder is locked on the annular bolt of the third connecting piece.