Hot press forming die

By designing the material guide mechanism and adjustment mechanism of the hot press forming mold, the problem of the existing technology being unable to effectively fix and pull the film roll is solved, high-precision hot press forming of the film roll is achieved, and the application range of the equipment is expanded.

CN222921049UActive Publication Date: 2025-05-30SUZHOU CHUANGJIA ELECTRONICS MATERIALS
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Patent Information

Application Number
CN202421733567.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-22
Publication Date
2025-05-30
Estimated Expiration
2034-07-22

AI Technical Summary

Technical Problem

The existing hot press forming devices cannot effectively fix and pull the film roll, and there are limitations in use and cannot meet the hot press forming processing needs of the film roll.

Method used

A hot press forming mold is designed, including a workbench, a lower heating mold and an upper heating mold. The material guide mechanism and an adjustment mechanism are adopted. Through the cooperation of the fixed guidance mechanism, a movable guidance mechanism and an adjustment mechanism, the stable guide and height adjustment of the film coil is achieved to ensure that the film is in a tight state.

Benefits of technology

The accuracy of hot press forming is improved, and it is suitable for hot press forming processing of film rolls, overcomes the shortcomings in the fixing and pulling of film rolls in the prior art, and expands the application range of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of thin film processing, and particularly relates to a hot press forming die which comprises a working table, a lower heating die and an upper heating die, the lower heating die is fixed on the working table, the upper heating die is located right above the lower heating die, the hot press forming die further comprises two sets of material guiding mechanisms, and the two sets of material guiding mechanisms are symmetrically distributed. The material guiding mechanism comprises two fixed guiding mechanisms, the two fixed guiding mechanisms are distributed at intervals, and each fixed guiding mechanism comprises a fixed side plate and a fixed rotating roller; a movable guide mechanism; the movable side plate penetrates through the workbench, and the adjusting mechanism is connected to the movable side plate in a drivable mode; according to the utility model, the two groups of material guiding mechanisms are arranged to stably guide the film coiled material, the height of the movable rotating roller can be adjusted by utilizing the adjusting mechanism, and the film coiled material is in a tensioned state in cooperation with the fixed rotating roller, so that the hot-press forming precision is improved, and the hot-press forming device is suitable for hot-press forming processing of the film coiled material.
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Description

Technical Field

[0001] The utility model belongs to the technical field of film processing, and particularly relates to a hot pressing and forming die. Background Art

[0002] Film hot pressing processing refers to a technology that uses a heating die to apply pressure to a film, making the film soften by heating, and then forming the required shape through pressure, enabling the film to generate the required shape or pattern.

[0003] In the prior art, usually two heatable dies are used to heat and soften the film and press the film. The processed film usually has two specifications: sheet material and coil material. During the processing, to ensure the stability of the film raw material, the film raw material is usually fixed from both ends.

[0004] It is retrieved that in the prior art, the Chinese utility model patent with the authorization announcement number CN220742109U discloses "a hot pressing and forming device", including: a storage box, a box door, a vertical rod, and a top plate. The top plate is connected to the storage box through four vertical rods. A hydraulic cylinder is installed in the middle below the top plate, and a support plate is installed in the middle above the storage box. The lower pressing plate is connected below the hydraulic cylinder. An electric heating plate of the same size is symmetrically installed below the lower pressing plate and above the support plate respectively. A bottom plate is installed on the left and right sides below the storage box respectively, a vertical plate is installed above each of the two bottom plates respectively, and a set of stretching components is installed above each of the two vertical plates respectively. By setting the stretching components, the film can be stretched and straightened before hot pressing.

[0005] The hot pressing and forming devices in the prior art including the above-mentioned ones, although having certain positive effects and being able to ensure the stability of the film to a certain extent during hot pressing, can only fix and pull the film sheet material and cannot fix the film coil material, with high limitations in use.

[0006] To solve the above problems, a hot pressing and forming die is proposed in this application. Content of the Utility Model

[0007] To solve the above problems existing in the prior art, the utility model provides a hot pressing and forming die, which has the characteristics of convenient use, easy adjustment, and high stability.

[0008] To achieve the above purpose, the utility model provides the following technical solution: A hot pressing and forming die includes a workbench, a lower heating die, and an upper heating die. The lower heating die is fixed on the workbench, and the upper heating die is located directly above the lower heating die. It further includes a material guiding mechanism. Two groups of the material guiding mechanisms are symmetrically distributed, and the material guiding mechanism includes:

[0009] Fixed guiding mechanism, two groups of the fixed guiding mechanisms are distributed at intervals, and the fixed guiding mechanism includes two symmetrically fixed fixed side plates on the workbench and a fixed roller rotatably installed between the two fixed side plates;

[0010] Movable guiding mechanism, the movable guiding mechanism is located between two groups of fixed guiding mechanisms, and the movable guiding mechanism includes two symmetrically distributed movable side plates and a movable roller rotatably installed between the two movable side plates;

[0011] Adjusting mechanism, the movable side plate penetrates through the workbench, and the adjusting mechanism is drivingly connected to the movable side plate for adjusting the height of the movable side plate.

[0012] As a preferred technical solution of the present invention, the adjusting mechanism includes:

[0013] Cross beam, the cross beam is fixed to the bottom end of the movable side plate;

[0014] Vertical cylinder, the vertical cylinder is fixed to the bottom surface of the workbench, and the piston rod of the vertical cylinder is fixedly connected to the cross beam.

[0015] As a preferred technical solution of the present invention, the adjusting mechanism further includes:

[0016] Guide post, the guide post is fixed to the bottom surface of the workbench and penetrates through the cross beam, and a limit disk is fixed to the bottom end of the guide post;

[0017] Telescopic spring, the telescopic spring is sleeved on the guide post and is located between the workbench and the cross beam.

[0018] As a preferred technical solution of the present invention, the top surface of the lower heating mold is tangent to the outer wall of the fixed roller.

[0019] As a preferred technical solution of the present invention, it further includes:

[0020] Fixed block, the fixed block is fixed to the bottom surface of the lower heating mold, there is an installation opening on the workbench for the fixed block to penetrate through, and locking grooves are provided at both ends of the fixed block;

[0021] Locking block, the locking block is located in the locking groove, and the contact surface between the locking block and the locking groove is a matching inclined surface;

[0022] Fixed plate, the fixed plate is fixed to the bottom surface of the workbench;

[0023] A horizontal cylinder, which is fixed on the fixed plate, and the piston rod of the horizontal cylinder penetrates through the fixed plate and is fixedly connected to the locking block.

[0024] As a preferred technical solution of the present utility model, it further includes:

[0025] Guide rods, two of which are symmetrically fixed on the locking block, and the guide rods penetrate through the fixed plate.

[0026] As a preferred technical solution of the present utility model, the outer wall of the fixed block abuts against the inner wall of the mounting opening.

[0027] As a preferred technical solution of the present utility model, the length of the locking block is equal to the length of the locking groove.

[0028] Compared with the prior art, the beneficial effects of the present utility model are:

[0029] In the present utility model, two sets of material guiding mechanisms are provided to stably guide the film coil, the height of the movable roller can be adjusted by the adjusting mechanism, and the film coil is in a tensioned state in cooperation with the fixed roller, improving the precision of hot pressing and forming, and being applicable to the hot pressing and forming processing of film coils.

[0030] Other additional advantages and beneficial effects of this application will be partially given in the following description, partially will become obvious from the following description, or be understood through the practice of this application. Description of the Drawings

[0031] The drawings are used to provide a further understanding of the present utility model, and constitute a part of the specification. Together with the embodiments of the present utility model, they are used to explain the present utility model and do not constitute a limitation to the present utility model. In the drawings:

[0032] Figure 1 is a structural schematic diagram of the present utility model;

[0033] Figure 2 For the present utility model Figure 1 is an enlarged structural schematic diagram of the adjusting mechanism in;

[0034] Figure 3 is a sectional structural schematic diagram of the lower heating mold in the present utility model.

[0035] In the figure: 1. Workbench; 11. Installation opening; 2. Lower heating die; 21. Fixed block; 211. Locking groove; 3. Upper heating die; 4. Feeding mechanism; 41. Fixed side plate; 42. Fixed roller; 43. Movable side plate; 44. Movable roller; 5. Adjusting mechanism; 51. Cross beam; 52. Vertical cylinder; 53. Guide post; 531. Limit disc; 54. Telescopic spring; 6. Fixed plate; 7. Locking block; 71. Guide rod; 8. Horizontal cylinder. Detailed implementation manners

[0036] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0037] Please refer to Figures 1 - 3 , the present invention provides the following technical solutions: A hot pressing and forming die, including a workbench 1, a lower heating die 2 and an upper heating die 3. The lower heating die 2 is fixed on the workbench 1, and the upper heating die 3 is located directly above the lower heating die 2. It also includes a feeding mechanism 4. Two groups of feeding mechanisms 4 are symmetrically distributed, and the feeding mechanism 4 includes: a fixed guiding mechanism, a movable guiding mechanism and an adjusting mechanism 5.

[0038] Furthermore, as Figure 1 shown, in this embodiment, two groups of fixed guiding mechanisms are spaced apart. The fixed guiding mechanism includes two fixed side plates 41 symmetrically fixed on the workbench 1 and a fixed roller 42 rotatably installed between the two fixed side plates 41. The movable guiding mechanism is located between the two groups of fixed guiding mechanisms. The movable guiding mechanism includes two symmetrically distributed movable side plates 43 and a movable roller 44 rotatably installed between the two movable side plates 43. The movable side plate 43 penetrates the workbench 1, and the adjusting mechanism 5 is drivingly connected to the movable side plate 43 for adjusting the height of the movable side plate 43. After adopting the above solution, during use, the film coil is fed by a dedicated feeding device and wound by a dedicated winding device. The upper heating die 3 is driven by a hydraulic cylinder to move in the vertical direction for mold closing and mold opening. During processing, the film is passed around the upper sides of the two fixed rollers 42 and under the movable roller 44. When the processing section of the film moves to the lower heating die 2, the hydraulic cylinder is started to move the upper heating die 3 downward for mold closing, and then the adjusting mechanism 5 is started to drive the movable side plate 43 downward, so that the movable roller 44 moves downward. The film is tightened by the cooperation of the movable roller 44 and the fixed roller 42 to make the film in a tensioned state. The film is heated and pressed into shape by the lower heating die 2 and the upper heating die 3.

[0039] It should be noted that both the lower heating die 2 and the upper heating die 3 adopt electric heating, which is a common heating method for hot pressing machines in the prior art and has been fully disclosed in the prior art, so it will not be elaborated too much in this article.

[0040] Optionally, as Figure 1 and Figure 2 shown, in this embodiment, the adjusting mechanism 5 includes: a cross beam 51 and a vertical cylinder 52. The cross beam 51 is fixed to the bottom end of the movable side plate 43, the vertical cylinder 52 is fixed to the bottom surface of the workbench 1, and the piston rod of the vertical cylinder 52 is fixedly connected to the cross beam 51. After adopting the above solution, during use, the vertical cylinder 52 is started, the cross beam 51 is driven to move by the piston rod of the vertical cylinder 52, and the movable side plate 43 is driven by the cross beam 51 to move in the vertical direction, so as to adjust the height of the movable roller 44.

[0041] Preferably, as Figure 1 and Figure 2 shown, in this embodiment, the adjusting mechanism 5 further includes: a guide post 53 and a telescopic spring 54. The guide post 53 is fixed to the bottom surface of the workbench 1 and penetrates through the cross beam 51, and a limit disk 531 is fixed to the bottom end of the guide post 53. The telescopic spring 54 is sleeved on the guide post 53 and is located between the workbench 1 and the cross beam 51. After adopting the above solution, the guide post 53 provided is used to guide the cross beam 51 to improve the stability of the cross beam 51. Cooperating with the provided telescopic spring 54, when the cross beam 51 moves, the telescopic spring 54 generates elastic deformation, and the telescopic spring 54 has a reverse elastic force, which further improves the smoothness of the cross beam 51.

[0042] Preferably, as Figure 1 shown, in this embodiment, the top surface of the lower heating die 2 is tangent to the outer wall of the fixed roller 42. Therefore, when the film bypasses the fixed roller 42 and moves onto the lower heating die 2, the film is in a horizontal state, which ensures the reliability of processing and improves the safety of the film, avoiding accidents such as scratches on the film.

[0043] Preferably, as Figure 1 and Figure 3As shown in the figure, in this embodiment, it further includes: a fixed block 21, a locking block 7, a fixing plate 6, and a horizontal cylinder 8. The fixed block 21 is fixed to the bottom surface of the lower heating mold 2. There is an installation opening 11 on the workbench 1 for the fixed block 21 to pass through. Locking grooves 211 are provided at both ends of the fixed block 21. The locking block 7 is located in the locking groove 211, and the contact surface between the locking block 7 and the locking groove 211 is a matching inclined surface. The fixing plate 6 is fixed to the bottom surface of the workbench 1, the horizontal cylinder 8 is fixed on the fixing plate 6, and the piston rod of the horizontal cylinder 8 passes through the fixing plate 6 and is fixedly connected to the locking block 7. After adopting the above scheme, when installing the lower heating mold 2, the fixed block 21 is passed through the installation opening 11, and then the horizontal cylinder 8 is started. The piston rod of the horizontal cylinder 8 is used to push the locking block 7, so that the locking block 7 is inserted into the locking groove 211, and the fixed block 21 is clamped on both sides to realize the installation of the lower heating mold 2. Moreover, it is also convenient to disassemble, maintain or replace the lower heating mold 2. In addition, because the contact surface between the locking block 7 and the locking groove 211 is a matching inclined surface, the inclined surface force will generate a component force to pull down the fixed block 21, further improving the stability of the installation of the lower heating mold 2.

[0044] Preferably, by Figure 1 and Figure 3 As shown in the figure, in this embodiment, it further includes: guide rods 71. Two guide rods 71 are symmetrically fixed on the locking block 7, and the guide rods 71 pass through the fixing plate 6. After adopting the above scheme, the two guide rods 71 provided are used to guide the locking block 7, improving the stability of the locking block 7.

[0045] Preferably, by Figure 1 and Figure 3 As shown in the figure, in this embodiment, the outer wall of the fixed block 21 abuts against the inner wall of the installation opening 11, further ensuring the stability of the installation of the lower heating mold 2 and preventing the lower heating mold 2 from shaking.

[0046] Preferably, by Figure 1 and Figure 3 As shown in the figure, in this embodiment, the length of the locking block 7 is equal to the length of the locking groove 211. Therefore, when the locking block 7 is embedded in the locking groove 211, the end face of the locking block 7 abuts against the inner wall of the locking groove 211, further improving the stability.

[0047] The components not described in detail in this article are prior art.

[0048] The working principle and usage process of the present invention: For the hot pressing and forming mold of the present invention, during use, the film coil is fed by a dedicated feeding device and wound by a dedicated winding device. The upper heating mold 3 is driven by a hydraulic cylinder to move in the vertical direction for mold closing and mold opening;

[0049] During processing, the film is made to pass over the two fixed rollers 42 and under the movable roller 44. When the processing section of the film moves to the lower heating die 2, the hydraulic cylinder is activated to lower the upper heating die 3 for mold closing. Then, the adjusting mechanism 5 is activated to drive the movable side plate 43 downward, causing the movable roller 44 to move downward. The film is tightened by the cooperation of the movable roller 44 and the fixed rollers 42, putting the film in a tensioned state. The film is heated and compression molded by the lower heating die 2 and the upper heating die 3.

[0050] After molding, the hydraulic cylinder is activated to move the upper heating die 3 upward to separate it from the lower heating die 2. Then, the feeding device and the winding device are activated to transfer the film. The other positions of the film roll are subjected to hot pressing and molding processing in the same manner as described above.

[0051] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A hot pressing mold, comprising a workbench (1), a lower heating mold (2) and an upper heating mold (3), wherein the lower heating mold (2) is fixed on the workbench (1), and the upper heating mold (3) is located directly above the lower heating mold (2), characterized in that: It also includes a material guiding mechanism (4), wherein two groups of the material guiding mechanisms (4) are symmetrically distributed, and the material guiding mechanism (4) includes: A fixed guide mechanism, wherein two groups of the fixed guide mechanisms are spaced apart and comprise two fixed side plates (41) symmetrically fixed on the workbench (1) and a fixed roller (42) rotatably mounted between the two fixed side plates (41); A movable guiding mechanism, the movable guiding mechanism is located between the two sets of fixed guiding mechanisms, and the movable guiding mechanism comprises two symmetrically distributed movable side plates (43) and a movable roller (44) rotatably mounted between the two movable side plates (43); An adjusting mechanism (5), wherein the movable side plate (43) passes through the workbench (1), and the adjusting mechanism (5) is drivably connected to the movable side plate (43) for adjusting the height of the movable side plate (43).

2. A hot pressing mold according to claim 1, characterized in that: The regulating mechanism (5) comprises: A cross beam (51), wherein the cross beam (51) is fixed to the bottom end of the movable side plate (43); A vertical cylinder (52), wherein the vertical cylinder (52) is fixed to the bottom surface of the workbench (1), and a piston rod of the vertical cylinder (52) is fixedly connected to the crossbeam (51).

3. A hot pressing mold according to claim 2, characterized in that: The regulating mechanism (5) further comprises: A guide column (53), wherein the guide column (53) is fixed to the bottom surface of the workbench (1) and passes through the crossbeam (51), and a limiting plate (531) is fixed at the bottom end of the guide column (53); A telescopic spring (54), wherein the telescopic spring (54) is sleeved on the guide column (53) and is located between the workbench (1) and the crossbeam (51).

4. A hot pressing mold according to claim 1, characterized in that: The top surface of the lower heating mold (2) is tangent to the outer wall of the fixed roller (42).

5. A hot pressing mold according to claim 1, characterized in that: Also includes: A fixed block (21), the fixed block (21) being fixed to the bottom surface of the lower heating mold (2), the workbench (1) being provided with a mounting opening (11) for the fixed block (21) to pass through, and locking grooves (211) being provided at both ends of the fixed block (21); A locking block (7), the locking block (7) being located in the locking groove (211), and the contact surfaces of the locking block (7) and the locking groove (211) being matching inclined surfaces; A fixing plate (6), wherein the fixing plate (6) is fixed to the bottom surface of the workbench (1); A horizontal cylinder (8), wherein the horizontal cylinder (8) is fixed on the fixing plate (6), and a piston rod of the horizontal cylinder (8) passes through the fixing plate (6) and is fixedly connected to the locking block (7).

6. A hot pressing mold according to claim 5, characterized in that: Also includes: Guide rods (71), two guide rods (71) are symmetrically fixed on the locking block (7), and the guide rods (71) penetrate the fixing plate (6).

7. A hot pressing mold according to claim 5, characterized in that: The outer wall of the fixing block (21) abuts against the inner wall of the installation opening (11).

8. A hot pressing mold according to claim 5, characterized in that: The length of the locking block (7) is equal to the length of the locking groove (211).

Citation Information

Patent Citations

  • Hot press molding device

    CN220742109U