High-strength PVC pinch plate surface forming device

Abstract

The high-strength PVC pinch plate surface forming device comprises a machine tool, a sliding groove is formed in the center of the top of the machine tool, a threaded adjusting rod is rotationally connected to the position, located on the front side of the sliding groove, of the top of the machine tool, and a first motor is installed at the position, located on the outer side of the machine tool, of one end of the threaded adjusting rod; a sliding rod is fixedly connected to the position, located on the rear side of the sliding groove, of the top of the machine tool, a containing table is slidably connected into the sliding groove, a pair of suction cups is installed on the top of the containing table, a set of material pushing frames are installed on the positions, located on the two sides of the top of the sliding groove, of one side of the machine tool correspondingly, and a pressing plate frame is fixedly connected to the top of the material pushing frame on the left side. Compared with an existing surface forming device, the pinch plate surface forming device has the advantages that the pinch plate conveying and machining stability can be improved, the pinch plate machining quality can be improved, and the overall practicability can be enhanced through the design of the pinch plate surface forming device.

Description

Technical Field

[0001] The utility model relates to the technical field of PVC gusset plate processing, in particular to a surface forming device for high-strength PVC gusset plates. Background Technique

[0002] PVC gusset plates are ceiling materials for PVC gusset plates, which are made of polyvinyl chloride resin as the base material, added with a certain amount of anti-aging agents, modifiers and other additives, and processed through processes such as mixing, calendering, and vacuum thermoforming. This kind of PVC gusset plate ceiling is especially suitable for ceiling decoration in kitchens and bathrooms, and has the advantages of light weight, moisture-proof, heat insulation, non-flammable, non-dusting, easy to clean, paintable, easy to install, and low price.

[0003] The surface of traditional gusset plates is only laminated with a 3D film for visual observation at a relatively long distance, but there is no 3D effect when observed closely. When the existing surface forming device transports the gusset plates to the processing room for surface forming treatment, there is a lack of a limiting mechanism for the gusset plates, which makes the gusset plates prone to displacement during transportation, thus affecting the surface forming effect.

[0004] Therefore, it is particularly important to design a surface forming device for high-strength PVC gusset plates to solve the above defects. Content of the Utility Model

[0005] In view of the deficiencies of the prior art, the utility model designs a surface forming device for high-strength PVC gusset plates, which aims to solve the technical problem that in the prior art, there is a lack of a limiting mechanism for the gusset plates, which makes the gusset plates prone to displacement during transportation, thus affecting the surface forming effect.

[0006] To achieve the above object, the utility model provides the following technical solutions:

[0007] A surface forming device for high-strength PVC gusset plates includes a machine tool. A sliding groove is opened at the center of the top of the machine tool. A threaded adjusting rod is rotatably connected to the front side of the sliding groove at the top of the machine tool. One end of the threaded adjusting rod is provided with a motor I outside the machine tool. A sliding rod is fixedly connected to the rear side of the sliding groove at the top of the machine tool. A placing table is slidably connected inside the sliding groove. A pair of suction cups are installed on the top of the placing table. A set of pushing frames are installed on both sides of the top of the sliding groove on one side of the machine tool. A pressing plate frame is fixedly connected to the top of the left pushing frame. A material aligning mechanism is installed at a position corresponding to the pressing plate frame below the sliding groove. A forming chamber is installed in the middle section of the top of the machine tool. A heat dissipation frame is fixedly connected to the right side of the forming chamber at the top of the machine tool. A discharging mechanism is installed on the right side of the heat dissipation frame at the top of the machine tool.

[0008] As a preferred embodiment of the present utility model, a set of electric push rod I is installed on each side of the two sets of pushing frames away from each other. A push plate is fixedly connected to one end of the two sets of pushing frames corresponding to each other on the side where the electric push rod I is located.

[0009] As a preferred embodiment of the present utility model, an electric push rod II is installed at the bottom of the pressing plate frame, and a pressing plate is fixedly connected to the bottom of the electric push rod II.

[0010] As a preferred embodiment of the present utility model, a threaded adjustment hole I is provided at the position corresponding to the threaded adjustment rod on the placing table. The placing table is threadedly connected to the threaded adjustment rod through the threaded adjustment hole I. A sliding hole is provided at the position corresponding to the sliding rod on the placing table. The placing table is slidably connected to the sliding rod through the sliding hole.

[0011] As a preferred embodiment of the present utility model, the material aligning mechanism is composed of an electric push rod III, an adjustment frame, a bidirectional screw rod, a motor II, and a clamping plate. An electric push rod III is installed at the bottom of the machine tool, an adjustment frame is installed at the top of the electric push rod III, strip-shaped sliding grooves are provided on both sides of the top of the adjustment frame, a bidirectional screw rod is rotatably connected to the center of the top of the adjustment frame, a motor II is installed on the outside of the adjustment frame at one end of the bidirectional screw rod, there are two sets of clamping plates, sliders are fixedly connected to both sides of the bottom of the clamping plate at positions corresponding to the strip-shaped sliding grooves, the clamping plate is slidably connected to the strip-shaped sliding groove through the slider, a threaded adjustment hole II is provided at the position corresponding to the bidirectional screw rod on the clamping plate, and the clamping plate is threadedly connected to the bidirectional screw rod through the threaded adjustment hole II.

[0012] As a preferred embodiment of the present utility model, an electric push rod IV is installed at the top of the inner wall of the forming chamber, a heat conducting plate is installed at the bottom of the electric push rod IV, and a forming plate is installed at the bottom of the heat conducting plate.

[0013] As a preferred embodiment of the present utility model, a cold air fan is installed at the top of the heat dissipation frame.

[0014] As a preferred embodiment of the present utility model, the unloading mechanism is composed of a lifting plate and a hydraulic cylinder. A set of hydraulic cylinders are installed on both sides below the machine tool, and a lifting plate is fixedly connected to the top of the hydraulic cylinder above the machine tool.

[0015] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0016] First of all, the buckle plate is placed on the placing table. The pushing frame and the material aligning mechanism clamp and position the buckle plate. The electric push rod II pushes the pressing plate to press down on the buckle plate, so that the buckle plate is adsorbed on the suction cup for limit fixation, avoiding the displacement of the buckle plate during the conveying process, and improving the accuracy of the surface processing of the buckle plate.

[0017] Secondly, after the surface of the buckle plate is formed in the forming chamber, the cold air fan cools the surface of the buckle plate to prevent adhesion caused by overheating of the outer surface during unloading and stacking of the buckle plate, which affects the quality of the finished product. The hydraulic cylinder drives the lifting plate to rise, lifting the buckle plate and releasing the fixation with the suction cup, facilitating the recovery of the buckle plate by the staff. Description of the Drawings

[0018] Figure 1 Fig. is a schematic three-dimensional structure diagram of the overall high-strength PVC buckle plate surface forming device;

[0019] Figure 2 Fig. is a schematic plan view of the internal structure of the high-strength PVC buckle plate surface forming device;

[0020] Figure 3 Fig. is a schematic structure diagram of the placement table;

[0021] Figure 4 Fig. is a schematic structure diagram of the material aligning mechanism;

[0022] Figure 5 Fig. is a schematic structure diagram of the clamping plate.

[0023] In the figure: 1. Machine tool; 101. Sliding groove; 102. Thread adjusting rod; 1021. Motor 1; 103. Pushing frame; 1031. Electric push rod 1; 1032. Pushing plate; 104. Pressing plate frame; 1041. Electric push rod 2; 1042. Pressing plate; 2. Placement table; 201. Suction cup; 202. Thread adjusting hole 1; 203. Sliding hole; 3. Material aligning mechanism; 301. Electric push rod 3; 302. Adjusting frame; 3021. Strip-shaped sliding groove; 303. Bidirectional screw; 3031. Motor 2; 304. Clamping plate; 3041. Slide block; 3042. Thread adjusting hole 2; 4. Forming chamber; 401. Electric push rod 4; 402. Heat conducting plate; 403. Forming plate; 5. Heat dissipation frame; 501. Cold air fan; 6. Unloading mechanism; 601. Lifting plate; 602. Hydraulic cylinder. Detailed Embodiment

[0024] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0025] Embodiment:

[0026] An embodiment of the utility model provides a surface forming device for high-strength PVC ceiling panels. The surface forming device aims to solve the technical problem that in the prior art, there is a lack of a limiting mechanism for the ceiling panels, which makes the ceiling panels prone to displacement during transportation, thus affecting the surface forming effect.

[0027] Please refer to Figures 1-5 , the utility model provides a technical solution:

[0028] A surface forming device for high-strength PVC ceiling panels includes a machine tool 1. A sliding groove 101 is opened at the center of the top of the machine tool 1. A threaded adjusting rod 102 is rotatably connected to the front side of the sliding groove 101 at the top of the machine tool 1. One end of the threaded adjusting rod 102 is provided with a motor one 1021 outside the machine tool 1. A sliding rod is fixedly connected to the rear side of the sliding groove 101 at the top of the machine tool 1.

[0029] Among them, please refer to Figure 1 and Figure 2 , on both sides of the top of the sliding groove 101 on one side of the machine tool 1, a set of pushing frames 103 are installed. On the opposite sides of the two sets of pushing frames 103, a set of electric push rods one 1031 are installed. On the corresponding sides of the two sets of pushing frames 103, at one end of the electric push rod one 1031, a push plate 1032 is fixedly connected. The electric push rod one 1031 drives the push plate 1032 to push the ceiling panel, so that the ceiling panel is placed at the center of the top of the placing table 2. The top of the left pushing frame 103 is fixedly connected with a pressing plate frame 104. The bottom of the pressing plate frame 104 is provided with an electric push rod two 1041. The bottom of the electric push rod two 1041 is fixedly connected with a pressing plate 1042. The electric push rod two 1041 drives the pressing plate 1042 to press down on the ceiling panel, so that the ceiling panel is adsorbed on the suction cup 201 for limit fixation.

[0030] Furthermore, please refer to Figure 1 , Figure 2 and Figure 3 , a placing table 2 is slidably connected inside the sliding groove 101. A pair of suction cups 201 are installed on the top of the placing table 2. The ceiling panel is adsorbed on the suction cup 201 for limit fixation, avoiding the displacement of the ceiling panel during transportation. A threaded adjustment hole one 202 is opened at the position of the placing table 2 corresponding to the threaded adjusting rod 102. The motor one 1021 drives the threaded adjusting rod 102 to rotate, so that the placing table 2 is threadedly connected with the threaded adjusting rod 102 through the threaded adjustment hole one 202 to move and transport the ceiling panel. A sliding hole 203 is opened at the position of the placing table 2 corresponding to the sliding rod. The placing table 2 is slidably connected with the sliding rod through the sliding hole 203 to improve the stability of the ceiling panel transportation.

[0031] Furthermore, please refer to Figure 1 , Figure 2 , Figure 4 and Figure 5, a material arranging mechanism 3 is installed at a position below the sliding groove 101 and corresponding to the pressing plate frame 104. The material arranging mechanism 3 is composed of an electric push rod three 301, an adjusting frame 302, a bidirectional screw 303, a motor two 3031, and a clamping plate 304. The electric push rod three 301 is installed at the bottom of the machine tool 1, and the adjusting frame 302 is installed at the top of the electric push rod three 301. The electric push rod three 301 drives the adjusting frame 302 to adjust the height. Strip-shaped sliding grooves 3021 are opened on both sides of the top of the adjusting frame 302. The center of the top of the adjusting frame 302 is rotatably connected with the bidirectional screw 303. One end of the bidirectional screw 303 is located outside the adjusting frame 302 and installed with the motor two 3031. There are two groups of clamping plates 304. At the bottom of both sides of the clamping plate 304 and corresponding to the strip-shaped sliding grooves 3021, there are fixed connection sliders 3041. The clamping plate 304 is slidably connected with the strip-shaped sliding grooves 3021 through the sliders 3041 to improve the stability of the spacing adjustment of the clamping plate 304. At the position of the clamping plate 304 corresponding to the bidirectional screw 303, there is a threaded adjustment hole two 3042. The motor two 3031 drives the bidirectional screw 303 to rotate, so that the clamping plate 304 is threadedly connected with the bidirectional screw 303 through the threaded adjustment hole two 3042 to adjust the spacing, clamp and position the buckle plate, and assist in fixing the buckle plate.

[0032] Further, please refer to Figure 1 and Figure 2 , a forming chamber 4 is installed in the middle section of the top of the machine tool 1. An electric push rod four 401 is installed on the top inner wall of the forming chamber 4. A heat conducting plate 402 is installed at the bottom of the electric push rod four 401. A forming plate 403 is installed at the bottom of the heat conducting plate 402. The heat conducting plate 402 conducts heat to the forming plate 403. The electric push rod four 401 drives the forming plate 403 to descend to perform hot pressing forming on the surface of the buckle plate. On the top of the machine tool 1, on the right side of the forming chamber 4, there is a fixed connection heat dissipation frame 5. A cold air fan 501 is installed on the top of the heat dissipation frame 5. The cold air fan 501 cools the surface of the buckle plate to avoid adhesion caused by overheating on the surface when the buckle plates are unloaded and stacked, which affects the quality of the finished product.

[0033] Furthermore, please refer to Figure 1 and Figure 2 , a discharging mechanism 6 is installed on the top of the machine tool 1 on the right side of the heat dissipation frame 5. The discharging mechanism 6 is composed of a lifting plate 601 and a hydraulic cylinder 602. A group of hydraulic cylinders 602 are installed on both sides below the machine tool 1. The top of the hydraulic cylinder 602 is fixedly connected with the lifting plate 601 above the machine tool 1. The hydraulic cylinder 602 drives the lifting plate 601 to rise to lift the buckle plate, so that the buckle plate is released from the suction cup 201, which is convenient for the staff to recycle the buckle plate.

[0034] In addition, it should be supplemented according to the content of the above embodiments that the electric push rod, the heat conduction plate 402, the forming plate 403, the cold air fan 501 and the hydraulic cylinder 602 are all prior arts, and their internal working principles and operation processes will not be elaborated here.

[0035] The working process of the present utility model is as follows: First, place the buckle plate on the placing table 2. The electric push rod 1031 drives the push plate 1032 to push the buckle plate, so that the buckle plate is placed at the center of the top of the placing table 2. The motor 3031 drives the bidirectional screw rod 303 to rotate, so that the clamping plate 304 is threadedly connected with the bidirectional screw rod 303 through the threaded adjustment hole 3042 to adjust the distance, and the buckle plate is clamped and positioned. The electric push rod 1041 drives the pressing plate 1042 to press down on the buckle plate, so that the buckle plate is adsorbed on the suction cup 201 for limit fixation. The electric push rod 301 drives the adjusting frame 302 to descend as a whole. The motor 1021 drives the threaded adjustment rod 102 to rotate, so that the placing table 2 is threadedly connected with the threaded adjustment rod 102 through the threaded adjustment hole 202 to move and convey the buckle plate. After the buckle plate enters the forming chamber 4, the heat conduction plate 402 conducts heat to the forming plate 403. The electric push rod 401 drives the forming plate 403 to descend to perform hot pressing on the surface of the buckle plate. The cold air fan 501 cools the surface of the buckle plate to prevent the buckle plate from sticking due to overheating on the surface when unloading and stacking, which affects the quality of the finished product. The hydraulic cylinder 602 drives the lifting plate 601 to rise to lift the buckle plate, so that the buckle plate is released from the suction cup 201, which is convenient for the staff to recycle the buckle plate.

[0036] The whole operation process is simple and convenient. Compared with the existing surface forming device, the present utility model can improve the stability of the buckle plate conveying and processing, improve the processing quality of the buckle plate, and enhance the overall practicability through the design.

[0037] Although the embodiments of the present utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirits of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. A high-strength PVC gusset plate surface forming device, comprising a machine tool (1), characterized in that: A sliding groove (101) is provided at the center of the top of the machine tool (1); the top of the machine tool (1) is located at the front side of the sliding groove (101) and is rotatably connected to a threaded adjustment rod (102); one end of the threaded adjustment rod (102) is located outside the machine tool (1) and is installed with a motor 1 (1021); the top of the machine tool (1) is located at the rear side of the sliding groove (101) and is fixedly connected to a sliding rod; the interior of the sliding groove (101) is slidably connected to a placement table (2); a pair of suction cups (201) are installed on the top of the placement table (2); the machine tool (1) A group of pusher racks (103) are installed on both sides of the top of the sliding groove (101) on one side, a pressure plate rack (104) is fixedly connected to the top of the left pusher rack (103), a material handling mechanism (3) is installed below the sliding groove (101) and at a position corresponding to the pressure plate rack (104), a molding chamber (4) is installed in the middle of the top of the machine tool (1), a heat dissipation rack (5) is fixedly connected to the top of the machine tool (1) on the right side of the molding chamber (4), and a discharge mechanism (6) is installed on the top of the machine tool (1) on the right side of the heat dissipation rack (5).

2. A high-strength PVC gusset plate surface forming device according to claim 1, characterized in that: A set of electric push rods (1031) are installed on the side away from each other of the two sets of push racks (103), and a push plate (1032) is fixedly connected to one end of the electric push rod (1031) on the corresponding side of the two sets of push racks (103).

3. A high-strength PVC gusset plate surface forming device according to claim 1, characterized in that: The bottom of the pressing plate frame (104) is equipped with a second electric push rod (1041), and the bottom of the second electric push rod (1041) is fixedly connected with a pressing plate (1042).

4. A high-strength PVC gusset plate surface forming device according to claim 1, characterized in that: A threaded adjustment hole (202) is provided at a position of the placement platform (2) corresponding to the threaded adjustment rod (102), and the placement platform (2) is threadedly connected to the threaded adjustment rod (102) via the threaded adjustment hole (202). A sliding hole (203) is provided at a position of the placement platform (2) corresponding to the sliding rod, and the placement platform (2) is slidably connected to the sliding rod via the sliding hole (203).

5. A high-strength PVC gusset plate surface forming device according to claim 1, characterized in that: The material-forming mechanism (3) is composed of an electric push rod (301), an adjustment frame (302), a bidirectional screw (303), a motor (3031), and a clamping plate (304). The electric push rod (301) is installed at the bottom of the machine tool (1). The adjustment frame (302) is installed on the top of the electric push rod (301). Both sides of the top of the adjustment frame (302) are provided with strip-shaped slide grooves (3021). The top center of the adjustment frame (302) is rotatably connected with a bidirectional screw (303). One end of the bidirectional screw (303) is located at the adjustment frame (302). ) is installed on the outer side of the second motor (3031), the clamping plate (304) is provided with two groups, and sliders (3041) are fixedly connected to the positions corresponding to the strip slide groove (3021) on both sides of the bottom of the clamping plate (304), and the clamping plate (304) is slidably connected to the strip slide groove (3021) through the sliders (3041), and the position of the clamping plate (304) corresponding to the bidirectional screw (303) is provided with a second threaded adjustment hole (3042), and the clamping plate (304) is threadedly connected to the bidirectional screw (303) through the second threaded adjustment hole (3042).

6. A high-strength PVC gusset plate surface forming device according to claim 1, characterized in that: An electric push rod four (401) is installed on the top of the inner wall of the molding chamber (4), a heat conduction plate (402) is installed on the bottom of the electric push rod four (401), and a molding plate (403) is installed on the bottom of the heat conduction plate (402).

7. The high-strength PVC gusset plate surface forming device according to claim 1, characterized in that: A cooling fan (501) is installed on the top of the heat dissipation frame (5).

8. The high-strength PVC gusset plate surface forming device according to claim 1, characterized in that: The unloading mechanism (6) is composed of a lifting plate (601) and a hydraulic cylinder (602). A group of hydraulic cylinders (602) are installed on both sides below the machine tool (1). The top of the hydraulic cylinder (602) is located above the machine tool (1) and is fixedly connected to the lifting plate (601).

Images