Ultrasonic heat sealing device for surgical drape

By designing the dual stations of the surgical single ultrasonic thermal bonding device and the thermal bonding fixed support driven by the pneumatic rod, the simultaneous thermal cooperation on both sides of the surgical single raw materials is achieved, and the problems of low working efficiency and low thermal bonding accuracy in the existing technology are solved, and the production efficiency and raw material compatibility are significantly improved.

CN222921083UActive Publication Date: 2025-05-30WEIHAI HONGYU NONWOVEN PROD CO LTD
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Patent Information

Application Number
CN202421690159.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-17
Publication Date
2025-05-30
Estimated Expiration
2034-07-17

AI Technical Summary

Technical Problem

During the operation, the existing ultrasonic thermal bonding device needs to thermal bond the four surfaces of the elastic film separately, which is inefficient in working efficiency, and it is difficult to ensure the accuracy of vertical and parallelism of the four sides during thermal bonding, which affects the aesthetics of the product.

Method used

A surgical single ultrasonic thermal joint device is designed, including a workbench and a work frame table. A double station is provided in the area framed by the workbench. The double station includes a first and second thermal joint station independent of each other. The longitudinal and transverse thermal joint fixed branches are driven by a pneumatic rod to achieve thermal jointing, so as to achieve thermal cooperation on both sides of the surgical single raw material.

Benefits of technology

The production efficiency is improved, making the production efficiency twice that of traditional thermal bonding devices, and the thermal bonding spacing is dynamically adjusted, the raw material size compatibility is improved and errors are reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a surgical drape ultrasonic heat sealing device which comprises a working table and a working stand located on the working table, double stations are arranged in an area defined by the working stand, the double stations comprise a first heat sealing station and a second heat sealing station which are independent of each other, and the first heat sealing station and the second heat sealing station both comprise pneumatic rods. The first heat sealing station drives a longitudinal heat sealing fixing support with a heat sealing strip through a pneumatic rod, and the second heat sealing station drives a transverse heat sealing fixing support with a heat sealing strip through a pneumatic rod. According to the utility model, the two surfaces of the surgical drape raw material can be subjected to heat sealing simultaneously, the production efficiency is twice that of the traditional heat sealing device, and the production efficiency is greatly improved; the heat sealing distance can be dynamically and correspondingly adjusted, and errors can be reduced under the condition that the size compatibility of raw materials is improved.
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Description

Technical Field

[0001] The utility model relates to an ultrasonic heat-sealing device, in particular to an ultrasonic heat-sealing device for surgical drapes. Background Art

[0002] Surgical drapes are generally made of composite materials, and elastic membranes are a common type among them. The elastic membrane is made of TPE material. On this material, the adhesion of hot melt adhesive or double-sided adhesive is weak, making it difficult to ensure a firm connection with other materials and there is a risk of detachment. Relatively speaking, through heat-sealing technology, the connection between the elastic membrane and other materials not only has superior strength but also higher efficiency.

[0003] The principle of ultrasonic heat-sealing is that the ultrasonic energy is transmitted to the welding area through the action of an ultrasonic concentrator on the heat-sealing strip. The existing ultrasonic heat-sealing devices need to perform heat-sealing on the four sides of the elastic membrane respectively during operation, resulting in low working efficiency. In addition, during heat-sealing, it is difficult to ensure the accuracy of perpendicularity and parallelism of the four sides, thus affecting the aesthetics of the product. Content of the Utility Model

[0004] In order to solve the deficiencies of the above technologies, the utility model provides an ultrasonic heat-sealing device for surgical drapes.

[0005] In order to solve the above technical problems, the technical solution adopted by the utility model is: it includes a workbench and a work rack located thereon. A double-station is arranged within the area framed by the work rack. The double-station includes independent first heat-sealing station and second heat-sealing station. Both the first heat-sealing station and the second heat-sealing station include pneumatic rods. The first heat-sealing station drives a longitudinal heat-sealing fixed support carrying a heat-sealing strip through the pneumatic rod, and the second heat-sealing station drives a transverse heat-sealing fixed support carrying a heat-sealing strip through the pneumatic rod.

[0006] Further, the work rack has a gantry structure, and the work rack is arranged on the workbench through the vertical rack plates on both sides thereof.

[0007] Further, the two pneumatic rods are arranged at intervals on the cross rack plate of the work rack, and the output ends of the two pneumatic rods respectively drive and connect the longitudinal heat-sealing fixed support and the transverse heat-sealing fixed support located within the area framed by the work rack in a way of penetrating and connecting the cross rack plate.

[0008] Further, the longitudinal heat-sealing fixed support and the transverse heat-sealing fixed support are implemented in a way that their respective extension lines are perpendicular to each other. Both the longitudinal heat-sealing fixed support and the transverse heat-sealing fixed support are movably connected to the cross rack plate of the work rack through connecting rods.

[0009] Further, adjustment grooves extending in the same direction as their respective lengths are provided at both ends of the longitudinal heat-sealing fixed support and the transverse heat-sealing fixed support.

[0010] Further, the longitudinal heat-sealing fixing support is adjustably connected with a first transverse heat-sealing strip and a second transverse heat-sealing strip respectively through adjusting screws directly below the positions of the adjusting grooves at both ends thereof.

[0011] Further, the transverse heat-sealing fixing support is adjustably connected with a first longitudinal heat-sealing strip and a second longitudinal heat-sealing strip respectively through adjusting screws directly below the positions of the adjusting grooves at both ends thereof.

[0012] Further, the adjusting groove is a long strip-shaped through-bottom groove.

[0013] Further, it further includes a pedal switch electrically connected to the pneumatic rod.

[0014] The utility model discloses a surgical drape ultrasonic heat-sealing device, which can perform heat-sealing operations on both sides of the raw material of the surgical drape simultaneously, and the production efficiency is twice that of the traditional heat-sealing device, greatly improving the production efficiency; it can dynamically and correspondingly adjust the heat-sealing distance, reduce errors while improving the compatibility of the raw material size. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 is the front view of the utility model.

[0016] Figure 2 is the top view of the utility model.

[0017] In the figure: 1, workbench; 2, work rack; 3, first heat-sealing station; 4, second heat-sealing station; 5, pneumatic rod; 6, connecting rod; 7, longitudinal heat-sealing fixing support; 8, first transverse heat-sealing strip; 9, second transverse heat-sealing strip; 10, transverse heat-sealing fixing support; 11, first longitudinal heat-sealing strip; 12, second longitudinal heat-sealing strip; 13, adjusting groove; 14, adjusting screw; 15, pedal switch. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0018] The following further describes the utility model in detail with reference to the drawings and specific embodiments.

[0019] As Figure 1-2 collectively shown, this embodiment relates to a surgical drape ultrasonic heat-sealing device, which includes a workbench 1 and a work rack 2 located thereon. A double-station is arranged within the area framed by the work rack 2, and both sides of the surgical drape are heat-sealed simultaneously through the double-station, effectively improving the efficiency;

[0020] The double-station includes an independent first heat-sealing station 3 and a second heat-sealing station 4. Both the first heat-sealing station 3 and the second heat-sealing station 4 include a pneumatic rod 5. The first heat-sealing station 3 drives a longitudinal heat-sealing fixing support 7 carrying a heat-sealing strip through the pneumatic rod 5, and the second heat-sealing station 4 drives a transverse heat-sealing fixing support 10 carrying a heat-sealing strip through the pneumatic rod 5.

[0021] Preferably, as Figure 1 shown, the working gantry 2 has a portal frame structure, including a horizontal frame plate and vertical frame plates. The working gantry 2 is arranged on the workbench 1 through the vertical frame plates on both sides of it.

[0022] Two pneumatic rods 5 are arranged at intervals on the horizontal frame plate of the working gantry 2. The output ends of the two pneumatic rods 5 respectively drive and connect the longitudinal heat-sealing fixing support 7 and the transverse heat-sealing fixing support 10 located within the area framed by the working gantry 2 in a way of penetrating and connecting the horizontal frame plate. It can be understood that as Figure 1 shown, the main structure of the pneumatic rod 5 is located above the working gantry 2, so as to maximize the area of the double workstations and at the same time make the appearance of the double workstations cleaner and more beautiful.

[0023] The longitudinal heat-sealing fixing support 7 and the transverse heat-sealing fixing support 10 are implemented in a way that their respective extension lines are perpendicular to each other, that is, as Figure 2 shown, the longitudinal heat-sealing fixing support 7 is arranged to extend longitudinally, and the transverse heat-sealing fixing support 10 is arranged to extend transversely. Both the longitudinal heat-sealing fixing support 7 and the transverse heat-sealing fixing support 10 are movably connected to the horizontal frame plate of the working gantry 2 through connecting rods 6; in this embodiment, the number of connecting rods 6 of both the longitudinal heat-sealing fixing support 7 and the transverse heat-sealing fixing support 10 is two. The two connecting rods 6 are respectively on both sides of their respective pneumatic rods 5. And for the stability of the setting, the longitudinal heat-sealing fixing support 7 is formed with ear plates for assembling the two connecting rods 6; specifically, the connecting rods 6 are implemented in a way of penetrating and plugging the horizontal frame plate of the working gantry 2.

[0024] Both ends of the longitudinal heat-sealing fixing support 7 and the transverse heat-sealing fixing support 10 are provided with adjusting grooves 13 extending in the same direction as their respective length directions. In this embodiment, the number of adjusting grooves 13 at one end is two, and the two adjusting grooves 13 are arranged in parallel. The adjusting grooves 13 are long strip-shaped through-bottom grooves.

[0025] The first transverse heat-sealing strip 8 and the second transverse heat-sealing strip 9 are respectively adjustably connected through adjusting screws 14 directly below the positions of the adjusting grooves 13 at both ends of the longitudinal heat-sealing fixing support 7; the first longitudinal heat-sealing strip 11 and the second longitudinal heat-sealing strip 12 are respectively adjustably connected through adjusting screws 14 directly below the positions of the adjusting grooves 13 at both ends of the transverse heat-sealing fixing support 10.

[0026] It further includes a pedal switch 15 electrically connected to the pneumatic rod 5. It should be noted that the circuit system and its control system applied in this embodiment and the content to be protected by this application are not shown herein for special explanation.

[0027] The working principle of this embodiment is as follows:

[0028] Determine the size that needs to be heat-sealed for the surgical drape product, mark this size on the workbench, and adjust the spacing of the heat-sealing strips according to the size;

[0029] First, loosen the adjusting screws 14 that fasten the first transverse heat-sealing strip 8 and the second transverse heat-sealing strip 9 on the longitudinal heat-sealing fixing support 7, and adjust the first transverse heat-sealing strip 8 and the second transverse heat-sealing strip 9 in their respective adjusting grooves 13 until they correspond to the previous size marks, and then tighten the adjusting screws 14 for fastening;

[0030] Secondly, make corresponding adjustments to the first longitudinal heat-sealing strip 11 and the second longitudinal heat-sealing strip 12 in the same manner as above;

[0031] Finally, place the raw material of the surgical drape on the workbench surface of the workbench 1, step on the pedal switch 15, and the two pneumatic rods 5 respectively drive the longitudinal heat-sealing fixing support 7 and the transverse heat-sealing fixing support 10 to press down, and use the heat-sealing strip for ultrasonic heat-sealing.

[0032] In this way, the ultrasonic heat-sealing device for surgical drapes disclosed by the present utility model can perform heat-sealing operations on both sides of the raw material of the surgical drape at the same time, and the production efficiency is twice that of the traditional heat-sealing device, greatly improving the production efficiency; it can dynamically and correspondingly adjust the heat-sealing spacing, reduce errors while improving the compatibility of the raw material size.

[0033] The above embodiments are not limitations on the present utility model, and the present utility model is not limited to the above examples. Changes, modifications, additions or substitutions made by those skilled in the art within the technical scope of the present utility model also fall within the protection scope of the present utility model.

Claims

1. A surgical sheet ultrasonic heat sealing device, characterized in that: The invention comprises a workbench (1) and a work stand (2) located thereon, wherein a double workstation is arranged in an area framed by the work stand (2), and the double workstation comprises a first heat-sealing workstation (3) and a second heat-sealing workstation (4) which are independent of each other, wherein the first heat-sealing workstation (3) and the second heat-sealing workstation (4) both comprise a pneumatic rod (5), wherein the first heat-sealing workstation (3) drives a longitudinal heat-sealing fixed support (7) carrying a heat-sealing seal through the pneumatic rod (5), and the second heat-sealing workstation (4) drives a transverse heat-sealing fixed support (10) carrying a heat-sealing seal through the pneumatic rod (5).

2. The ultrasonic heat-sealing device for surgical sheets according to claim 1, characterized in that: The workbench (2) is in the form of a portal structure, and the workbench (2) is arranged on the workbench (1) via vertical frame plates on both sides thereof.

3. The ultrasonic heat-sealing device for surgical sheets according to claim 1, characterized in that: The two pneumatic rods (5) are arranged at intervals on the horizontal frame plate of the working platform (2), and the output ends of the two pneumatic rods (5) are respectively driven to connect with the longitudinal heat-sealing fixing support (7) and the transverse heat-sealing fixing support (10) located in the area framed by the working platform (2) in a manner of penetrating the horizontal frame plate.

4. The ultrasonic heat-sealing device for surgical sheets according to claim 3, characterized in that: The longitudinal heat-sealing fixing support (7) and the transverse heat-sealing fixing support (10) are implemented in a manner that their respective extension lines are perpendicular to each other, and the longitudinal heat-sealing fixing support (7) and the transverse heat-sealing fixing support (10) are both movably connected to the horizontal frame plate of the working platform (2) through a connecting rod (6).

5. The ultrasonic heat-sealing device for surgical sheets according to claim 4, characterized in that: Both ends of the longitudinal heat-sealing fixing branch (7) and the transverse heat-sealing fixing branch (10) are provided with adjustment grooves (13) extending in the same direction as their respective length directions.

6. The ultrasonic heat-sealing device for surgical drapes according to claim 5, characterized in that: The longitudinal heat-sealing fixing support (7) is adjustably connected to a first transverse heat-sealing strip (8) and a second transverse heat-sealing strip (9) respectively via adjusting screws (14) directly below the positions of the adjusting slots (13) at both ends thereof.

7. The ultrasonic heat-sealing device for surgical drapes according to claim 5, characterized in that: The transverse heat-sealing fixing support (10) is adjustably connected to a first longitudinal heat-sealing strip (11) and a second longitudinal heat-sealing strip (12) respectively via adjusting screws (14) just below the positions of the adjusting slots (13) at both ends thereof.

8. The ultrasonic heat-sealing device for surgical drapes according to claim 5, characterized in that: The adjusting groove (13) is a long strip-shaped groove with a bottom.

9. The ultrasonic heat-sealing device for surgical drapes according to claim 1, characterized in that: It also includes a pedal switch (15) electrically connected to the pneumatic rod (5).