Automatic belt shearing device for curved blocks

Abstract

The utility model belongs to the technical field of koji block smashing, and particularly discloses an automatic belt shearing device for koji blocks. The automatic belt shearing device comprises a robot, and the robot is provided with a binding belt recognition assembly used for recognizing binding belts and an automatic belt shearing assembly used for shearing off the binding belts. The automatic band shearing assembly comprises a base, the base is connected with the robot, a first telescopic assembly is arranged on the base, the fixed end of the first telescopic assembly is connected with the base, the movable end of the first telescopic assembly is connected with a pneumatic angle grinder, and the pneumatic angle grinder is used for cutting a binding band. The automatic belt shearing device not only can automatically identify the position of the binding belt, but also can automatically cut off the binding belt bound on the curved block, so that the labor intensity of workers is reduced, the efficiency is improved, and meanwhile, the potential safety hazard is also avoided; besides, the pneumatic angle grinder retracts into the range of the base in a normal state and extends out of the range of the base when in use, so that the situation that a curved block is damaged due to misoperation is avoided, and meanwhile, the safety of equipment is also improved.

Description

Technical Field

[0001] The utility model relates to the technical field of curved block crushing equipment, in particular to an automatic tape cutting device for curved blocks. Background Art

[0002] In the brewing process, after the fermented grains are steamed, it is necessary to add koji medicine to the fermented grains during the cooling process to facilitate the subsequent fermentation of the fermented grains in the cellar. The koji medicine is made by a koji making machine. The koji blocks made by the koji making machine need to be fermented in the koji room. After fermentation, the koji blocks need to be crushed before use.

[0003] Refer to Figure 1 , before crushing, the koji blocks (8) are placed on the tray (10) in a stacked manner, and the forklift can conveniently transfer the koji blocks (8) through the tray (10). To prevent the koji blocks (8) on the tray (10) from falling apart, the koji blocks on the tray (8) are tied together by a cable tie (9). Therefore, it is necessary to cut off the cable tie bundling the koji blocks before crushing. At present, the cutting of the cable tie mainly relies on manual labor. The temperature in the koji room is high and the dust is heavy, which seriously affects the physical health of workers. Moreover, manual cutting of the cable tie has low work efficiency, high labor intensity, and certain safety hazards. Summary of the Utility Model

[0004] Aiming at the technical problems of high labor intensity, low work efficiency and certain safety hazards in manual cutting of cable ties in the prior art, the utility model provides an automatic tape cutting device for curved blocks, and the robots and pneumatic angle grinders in the prior art are used for reference in the utility model.

[0005] The technical solution adopted by the utility model is: the automatic tape cutting device for curved blocks includes a robot, and a tape identification component for identifying the cable tie and an automatic tape cutting component for cutting the cable tie are arranged on the robot;

[0006] The automatic tape cutting component includes a base, the base is connected with the robot, a first telescopic component is arranged on the base, the fixed end of the first telescopic component is connected with the base, and the movable end of the first telescopic component is connected with a pneumatic angle grinder, and the pneumatic angle grinder is used for cutting the cable tie.

[0007] Furthermore, a clamping component is also arranged on the base, and the clamping component can pull the cable tie away from the curved block and clamp the cable tie so that the pneumatic angle grinder can cut the cable tie.

[0008] Furthermore, the clamping component includes a fixed plate and a movable plate. A second telescopic component is arranged on the base. The fixed end of the second telescopic component is connected with the base, and the movable end of the second telescopic component is connected with the movable plate. The second telescopic component can drive the movable plate to move closer to the fixed plate, and the cable tie is clamped between the fixed plate and the movable plate.

[0009] Furthermore, a plurality of anti-slip teeth are provided on the surface of the fixed plate facing the movable plate.

[0010] Furthermore, a collecting assembly for collecting cable ties is also provided beside the robot.

[0011] Furthermore, the collecting assembly includes a collecting bucket with an open top.

[0012] Furthermore, a conveying assembly is also provided on the collecting bucket, and the conveying assembly is used to convey the cable ties on the clamping assembly into the collecting bucket.

[0013] Furthermore, a first notch for facilitating the entry of the cable ties into the collecting bucket is formed in the upper side wall of the collecting bucket. The conveying assembly includes a mounting plate provided on the outer wall of the collecting bucket above the first notch. A first roller is provided on the mounting plate. The first roller is connected to a reduction motor. A second roller that can be lifted and lowered is provided below the first roller. A third telescopic assembly is provided below the second roller. The fixed end of the third telescopic assembly is connected to the outer wall of the collecting bucket, and the movable end of the third telescopic assembly is connected to the second roller. The third telescopic assembly can drive the second roller to approach the first roller. The cable tie is clamped between the first roller and the second roller. A second notch for the cable tie to penetrate is provided on the mounting plate beside the first roller. The first roller can drive the cable tie to pass through the first notch and extend into the collecting bucket.

[0014] Furthermore, limiting baffles connected to the collecting bucket are provided on both horizontal sides of the first notch.

[0015] Furthermore, a trolley is movably provided at the lower part of the collecting bucket, and the trolley is used for storing and transporting the cable ties.

[0016] The beneficial effects of the present utility model are as follows:

[0017] 1. The automatic tape cutting device of the present utility model can not only automatically identify the position of the cable tie, but also automatically cut the cable tie bundled on the curved block, reducing the labor intensity of workers, improving the efficiency, and avoiding potential safety hazards at the same time. In addition, the pneumatic angle grinder of the present application retracts within the range of the base under normal conditions and only extends outside the range of the base during use, avoiding the situation of accidentally damaging the curved block during operation and improving the safety of the equipment.

[0018] 2. The present utility model is provided with a clamping assembly on the base, which can pull the cable tie away from the curved block and clamp the cable tie, improving the cutting accuracy of the automatic tape cutting assembly and avoiding damage to the curved block when the automatic tape cutting assembly cuts the cable tie.

[0019] 3. The present utility model is also provided with a movable trolley in the collecting bucket, which facilitates the collection and transportation of the cable ties and improves the cleanliness of the site.

[0020] 4. The utility model further provides a conveying component on the collection barrel, which can more conveniently convey the long and relatively loose cable ties smoothly into the collection barrel for temporary storage, overcoming the technical problem that it is difficult to collect long cable ties. Description of the Drawings

[0021] Figure 1 It is a stacked schematic diagram of the curved blocks.

[0022] Figure 2 It is a schematic structural diagram of the utility model.

[0023] Figure 3 It is a schematic structural diagram of the robot of the utility model.

[0024] Figure 4 It is a schematic structural diagram of the automatic tape cutting component of the utility model.

[0025] Figure 5 It is a schematic structural diagram of the collection component of the utility model.

[0026] Figure 6 It is Figure 5 The partial enlarged view of A in

[0027] The labels in the figure are:

[0028] 1. Robot; 2. Cable tie identification component;

[0029] 3. Automatic tape cutting component; 301. Base; 302. First telescopic component; 303. Pneumatic angle grinder;

[0030] 4. Clamping component; 401. Fixed plate; 402. Movable plate; 403. Second telescopic component; 404. Anti-slip tooth mouth;

[0031] 5. Collection component; 501. Collection barrel; 502. First notch; 503. Limit baffle; 504. Trolley;

[0032] 6. Conveying component; 601. Mounting plate; 602. First roller; 603. Reduction motor; 604. Second roller; 605. Third telescopic component; 606. Second notch;

[0033] 7. Flipping device; 8. Curved block; 9. Cable tie; 10. Tray. Detailed Embodiments

[0034] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by terms such as "front", "upper", "lower", "left", "right", "vertical", "horizontal", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model.

[0035] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "installation", "connection", and "coupling" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0036] The following is a further description of the present utility model in conjunction with the attached Figures 1 to 5 drawings.

[0037] Embodiment 1

[0038] In view of the technical problems existing in the background art, the present utility model provides an automatic tape cutting device for curved blocks.

[0039] In a specific technical solution, referring to Figure 2 , the automatic tape cutting device includes a robot 1. A tape identification component 2 for identifying a cable tie 9 and an automatic tape cutting component 3 for cutting the cable tie 9 are provided on the robot 1. The robot 1 is installed beside a flipping device 7, and the curved block 8 is placed on the flipping device 7. Since the flipping device 7 dumps the curved blocks 8 layer by layer onto a crusher, it is necessary to cut the cable ties 9 on the curved blocks 8 layer by layer. The robot 1 can drive the automatic tape cutting component 3 to move arbitrarily within the working range of the robot 1. The tape identification component 2 can identify the position of the cable tie 9 so that the automatic tape cutting component 3 can cut the cable tie 9. The tape identification component 2 adopts a line laser sensor, which mainly accurately identifies the position of the cable tie by identifying the cable tie width parameter. After the tape identification component 2 collects the position of the cable tie, it feeds back the information to the PLC. The PLC controls the robot 1 to move the automatic tape cutting component 3 to near the cable tie, and then cuts off the cable tie bundling the curved block through the automatic tape cutting component 3.

[0040] Among them, referring to Figure 4, the automatic tape cutting assembly 3 includes a base 301, the base 301 is connected to the robot 1, a first telescopic assembly 302 is arranged on the base 301, the fixed end of the first telescopic assembly 302 is connected to the base 301, and a pneumatic angle grinder 303 is connected to the movable end of the first telescopic assembly 302. The pneumatic angle grinder 303 is used to cut the cable tie 9. The first telescopic assembly 302 adopts a cylinder, and it is more convenient in a pneumatic manner. Under normal conditions, the first telescopic assembly 302 is in a retracted state, and the pneumatic angle grinder 303 retracts within the range of the base 301 to avoid misoperation and play a certain safety role; when it is necessary to cut the cable tie 8, the first telescopic assembly 302 extends, driving the pneumatic angle grinder 303 to extend synchronously, extending outside the range of the base to cut the cable tie. The pneumatic angle grinder 303 is a mature device in the prior art and is borrowed by the present utility model, and its principle and structure will not be elaborated here.

[0041] It can be seen that after the above improvements, the automatic tape cutting device of the present utility model can not only automatically identify the position of the cable tie, but also automatically cut the cable tie tied on the curved block, reducing the labor intensity of workers, improving the efficiency, and at the same time avoiding potential safety hazards; in addition, the pneumatic angle grinder of the present application retracts within the range of the base under normal conditions and only extends outside the range of the base when in use, avoiding the situation of damaging the curved block due to misoperation and improving the safety of the equipment.

[0042] To improve the cutting accuracy of the automatic tape cutting assembly and at the same time avoid damaging the curved block when the automatic tape cutting assembly cuts the cable tie, refer to Figure 4 , so in this embodiment, a clamping assembly 4 is further arranged on the base 301. The clamping assembly 4 can pull the cable tie away from the curved block and clamp the cable tie 9 so that the pneumatic angle grinder 303 can cut the cable tie 9.

[0043] Specifically, refer to Figure 4 , the clamping assembly 4 includes a fixed plate 401 and a movable plate 402. A second telescopic assembly 403 is arranged on the base 301. The fixed end of the second telescopic assembly 403 is connected to the base 301, and the movable end of the second telescopic assembly 403 is connected to the movable plate 402. The second telescopic assembly 403 can drive the movable plate 402 to move closer to the fixed plate 401, and the cable tie is clamped between the fixed plate 401 and the movable plate 402. The second telescopic assembly 403 adopts a cylinder, and it is more convenient in a pneumatic manner. After the cable tie recognition assembly 2 recognizes the position of the cable tie, the robot drives the automatic tape cutting assembly 3 to move to the side of the cable tie, places the movable plate 402 inside the cable tie. At this time, the second telescopic assembly 403 is started, and the second telescopic assembly 403 pulls the cable tie 9 towards the fixed plate 401. The cable tie 9 is clamped between the movable plate 402 and the fixed plate 401. At this time, when the pneumatic angle grinder 303 extends, it can cut the cable tie 9.

[0044] To improve the stability of the cable tie being clamped, refer to Figure 4, so in this embodiment, a number of anti-slip teeth 404 are provided on the surface of the fixed plate 401 facing the movable plate 402.

[0045] Embodiment Two

[0046] To improve the cleanliness of the site and effectively recycle the cable ties, referring to Figure 2 , so on the basis of Embodiment One, this embodiment also provides a collection component 5 for collecting the cable ties 9 beside the robot 1.

[0047] Specifically, referring to Figure 2 , the collection component 5 includes a collection barrel 501, and the top of the collection barrel 501 is open.

[0048] Since the cable ties are relatively loose, have a certain resilience, and are relatively long, when placing the cable ties, the cable ties may not necessarily fall completely to the bottom of the collection barrel. For this reason, in response to the above technical problems, the following further improvements are made in this embodiment: Referring to Figure 6 , this embodiment also provides a conveying component 6 on the collection barrel 501, and the conveying component 6 is used to convey the cable ties 9 on the clamping component 4 into the collection barrel 501.

[0049] Specifically, referring to Figure 6 , a first notch 502 for facilitating the cable ties 9 to enter the collection barrel 501 is formed on the upper side wall of the collection barrel 501. The conveying component 6 includes a mounting plate 601 provided on the outer wall of the collection barrel 501 above the first notch 502. A first roller 602 is provided on the mounting plate 601. The first roller 602 is connected to a reduction motor 603. A second roller 604 that can be lifted and lowered is provided below the first roller 602. A third telescopic component 605 is provided below the second roller 604. The fixed end of the third telescopic component 605 is connected to the outer wall of the collection barrel 501, and the movable end of the third telescopic component 605 is connected to the second roller 604. The third telescopic component 605 can drive the second roller 604 to move closer to the first roller 602. The cable ties 9 are clamped between the first roller 602 and the second roller 604. A second notch 606 for the cable ties 9 to penetrate is provided on the mounting plate 601 beside the first roller 602. The first roller 602 can drive the cable ties 9 to pass through the first notch 502 and extend into the collection barrel 501. The third telescopic component 605 adopts a cylinder, and it is more convenient in a pneumatic manner.

[0050] Working principle: After the cable tie 8 on the curved block 8 is cut, the cable tie at this time is clamped on the clamping assembly 4. The robot 1 moves the base 301 to the side of the conveying assembly 6. Specifically: The clamping assembly 4 sends the head of the cut cable tie through the second notch 606 on the mounting plate 601 to the lower part of the first roller 602. At this time, the third telescopic assembly 605 extends, driving the second roller 604 to rise. The second roller 604 gradually approaches the first roller 602. Finally, the cable tie 9 is clamped between the first roller 602 and the second roller 604. At this time, the clamping assembly 4 releases the cable tie 9, and the reduction motor 603 is started. The reduction motor 603 drives the first roller 602 to rotate synchronously, and the second roller 604 rotates following the first roller 602. The cable tie 9 moves towards the collection bucket 501 and enters the collection bucket 501 through the first notch 502.

[0051] To prevent the cable tie from running off during transportation, refer to Figure 6 , so in this embodiment, limit baffles 503 connected to the collection bucket 501 are also provided on the horizontal sides of the first notch 502.

[0052] To facilitate the collection and transfer of cable ties, refer to Figure 6 , so in this embodiment, a trolley 504 is movably arranged at the lower part of the collection bucket 501. The trolley 504 is used to store the cable tie 9 and transfer the cable tie 9. When the trolley is full of cable ties, the cable ties are transferred to the designated collection location by moving the trolley. After dumping, the trolley is pushed back into the collection bucket again.

[0053] The specific embodiments described above further elaborate on the purpose, technical solutions, and beneficial effects of the present invention. It should be understood that the above are only specific embodiments of the present invention and are not used to limit the protection scope of the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. An automatic tape cutting device for a curved block, comprising a robot (1), characterized in that: The robot (1) is provided with a cable tie identification component (2) for identifying the cable tie (9) and an automatic cable tie cutting component (3) for cutting the cable tie (9); The automatic strap cutting assembly (3) comprises a base (301), the base (301) is connected to the robot (1), a first telescopic assembly (302) is arranged on the base (301), a fixed end of the first telescopic assembly (302) is connected to the base (301), and a pneumatic angle grinder (303) is connected to the movable end of the first telescopic assembly (302), and the pneumatic angle grinder (303) is used to cut the strap (9).

2. The automatic belt cutting device for curved blocks according to claim 1, characterized in that: The base (301) is also provided with a clamping assembly (4), which can pull the cable tie (9) away from the curved block and clamp the cable tie (9) so that the pneumatic angle grinder (303) can cut the cable tie (9).

3. The automatic belt cutting device for curved blocks according to claim 2, characterized in that: The clamping assembly (4) comprises a fixed plate (401) and a movable plate (402); a second telescopic assembly (403) is arranged on the base (301); a fixed end of the second telescopic assembly (403) is connected to the base (301); a movable end of the second telescopic assembly (403) is connected to the movable plate (402); the second telescopic assembly (403) can drive the movable plate (402) to move closer to the fixed plate (401), and the cable tie is clamped between the fixed plate (401) and the movable plate (402).

4. The automatic belt cutting device for curved blocks according to claim 3, characterized in that: The surface of the fixed plate (401) facing the movable plate (402) is provided with a plurality of anti-slip teeth (404).

5. The automatic belt cutting device for curved blocks according to claim 2, characterized in that: A collecting assembly (5) for collecting cable ties (9) is also provided on the side of the robot (1).

6. The automatic belt cutting device for curved blocks according to claim 5, characterized in that: The collecting assembly (5) comprises a collecting barrel (501), and the top of the collecting barrel (501) is open.

7. The automatic belt cutting device for curved blocks according to claim 6, characterized in that: The collecting barrel (501) is also provided with a conveying assembly (6), and the conveying assembly (6) is used to convey the cable tie (9) on the clamping assembly (4) into the collecting barrel (501).

8. The automatic belt cutting device for curved blocks according to claim 7, characterized in that: The upper side wall of the collecting barrel (501) is provided with a first notch (502) for facilitating the cable tie (9) to enter the collecting barrel (501); the conveying assembly (6) comprises a mounting plate (601) arranged on the outer wall of the collecting barrel (501) above the first notch (502); a first roller (602) is arranged on the mounting plate (601); the first roller (602) is connected to a reduction motor (603); a second roller (604) that can be lifted and lowered is arranged below the first roller (602); a third telescopic assembly (605) is arranged below the second roller (604); the third telescopic assembly (605) ) is connected to the outer wall of the collecting barrel (501), the movable end of the third telescopic assembly (605) is connected to the second roller (604), the third telescopic assembly (605) can drive the second roller (604) to move closer to the first roller (602), the cable tie (9) is clamped between the first roller (602) and the second roller (604), a second notch (606) for the cable tie (9) to penetrate is provided on the mounting plate (601) beside the first roller (602), and the first roller (602) can drive the cable tie (9) to pass through the first notch (502) and extend into the collecting barrel (501).

9. The automatic belt cutting device for curved blocks according to claim 8, characterized in that: Position limiting baffles (503) connected to the collection barrel (501) are arranged on both horizontal sides of the first notch (502).

10. The automatic belt cutting device for curved blocks according to claim 6, characterized in that: A trolley (504) is movably provided at the lower part of the collecting barrel (501), and the trolley (504) is used for storing the cable ties (9) and transporting the cable ties (9).

Images