Mining pneumatic-control manual heavy rack rail movable turnout
By designing gas-controlled manual heavy-duty gear rail dynamic switches, using cylinder drive and stable components to achieve rapid switching between curved rails and straight rails, it solves the problem of cumbersome operation of traditional switches and improves mine transportation efficiency and safety.
Patent Information
- Application Number
- CN202420582119.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-25
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-03-25
AI Technical Summary
The traditional mining switch switching method is manual operation, which is cumbersome and inefficient, making it difficult to meet the needs of efficient transportation in modern mines.
The air control method is used to design the mining gas-controlled manual heavy-duty gear rail dynamic switch, including the main frame assembly, mobile frame assembly, reinforcement rod and stabilization assembly. The rapid switching between the curved rail and the straight rail is achieved through cylinder drive, and stability is ensured through self-locking pins and guide wheels.
It realizes rapid switching between curved rails and straight rails, improves operating efficiency, reduces labor intensity, enhances the stability and load-bearing capacity of the switches, and ensures the safe transportation of mine vehicles.
Smart Images

Figure CN223072498U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of coal mines, in particular to a pneumatically controlled manual heavy-duty tooth-rail movable turnout for mines. Background Technique
[0002] A turnout is a line connection device that enables locomotives and rolling stock to transfer from one track to another, and is usually laid in large quantities at stations and marshalling yards. With turnouts, the passing capacity of the line can be fully utilized. Even on a single-track railway, by laying turnouts and building a turnout track section longer than the train length, trains can run in opposite directions.
[0003] In mine transportation, as an important part of the track line, the performance of turnouts is directly related to the operation efficiency and safety of mine cars. The traditional turnout switching method is mostly manual operation, which is cumbersome and inefficient, and it is difficult to meet the requirements of high-efficiency transportation in modern mines. Therefore, it is of great significance to develop a mine-used turnout with high automation, simple operation and good stability. Summary of the Utility Model
[0004] The purpose of the utility model is to solve the disadvantages that the traditional turnout switching method is mostly manual operation, which is cumbersome and inefficient, and it is difficult to meet the requirements of high-efficiency transportation in modern mines, and to propose a pneumatically controlled manual heavy-duty tooth-rail movable turnout for mines.
[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0006] The pneumatically controlled manual heavy-duty tooth-rail movable turnout for mines includes a main frame assembly. A movable frame assembly is slidably connected to the top of the main frame assembly. On both sides of the bottom of the main frame assembly, a first fixed rail and a third fixed rail are respectively fixedly connected. The first fixed rail and the third fixed rail are symmetrically arranged. On one side of the bottom of the main frame assembly, a second fixed rail is fixedly connected. The second fixed rail is inclined. A straight rail and a curved rail are fixedly connected to the top of the movable frame assembly. The top of the main frame assembly is fixedly connected with a standard cylinder through a connecting component. The output end of the standard cylinder is fixedly connected with the movable frame assembly for switching the curved rail and the straight rail;
[0007] A plurality of reinforcing bars are arranged on the main frame assembly. The reinforcing bars include plate-shaped reinforcing bars and I-shaped reinforcing bars;
[0008] A stabilizing component is arranged on the top of the movable frame assembly and is used to ensure the stability of the movement of the movable frame assembly.
[0009] In a possible design, the connecting component includes a cylinder tail hinge seat fixedly connected to one side of the main frame assembly. The cylinder tail hinge seat is fixedly connected to the main frame assembly by a plurality of fifth hexagon socket head cap screws. One end of the standard cylinder is hinged to one side of the cylinder tail hinge seat. A cylinder hinge head is fixedly connected to the top of the movable frame assembly. The output end of the standard cylinder is hinged to the cylinder hinge head. A first spring washer is fixedly connected to one side of the cylinder tail hinge seat by a fifth hexagon socket head cap screw.
[0010] In a possible design, the stabilizing component includes a plurality of guide wheel connecting seats fixedly connected to the top of the movable frame assembly. A plurality of first traveling wheels and a plurality of second traveling wheels are respectively installed on the tops of the plurality of guide wheel connecting seats. The plurality of second traveling wheels are respectively located on both sides of the plate-shaped reinforcing bar. The plurality of first traveling wheels are respectively located on one side of the two I-shaped reinforcing bars away from each other.
[0011] In a possible design, a second spring washer is provided on one side of each of the plurality of first traveling wheels. The second spring washer is fixedly connected to the movable frame assembly by fourth hexagon socket head cap screws and third hexagon socket head cap screws. A plurality of fourth spring washers are provided on one side of the second traveling wheels. The fourth spring washers are fixedly connected to the movable frame assembly by second hexagon socket head cap screws and hexagon head bolts.
[0012] In a possible design, self-locking cylinder bottom plates are fixedly connected to both sides of the top of the main frame assembly by first hexagon socket head cap screws. A thin cylinder is installed on the top of the self-locking cylinder bottom plate. A self-locking pin is fixedly connected to one side of the main frame assembly. The self-locking pin is used in cooperation with the thin cylinder to limit the position of the movable frame assembly.
[0013] In a possible design, a cylinder housing is fixedly connected to the bottom of the movable frame assembly by a plurality of seventh hexagon socket head cap screws. A pin shaft is arranged inside the cylinder housing. The pin shaft is used to connect the standard cylinder and the cylinder hinge head.
[0014] In a possible design, a plurality of lifting lugs are provided on the top of the main frame assembly.
[0015] In a possible design, the first fixed rail, the third fixed rail, and the second fixed rail are all fixedly connected to the main frame assembly by a plurality of sixth hexagon socket head cap screws, third spring washers, and nuts.
[0016] In this application, after the turnout fixed frame is installed and fixed, and the two ends of the tooth rails and flanges are firmly connected to the transportation line track, the switch controls the track-changing drive cylinder to move the movable part of the turnout horizontally within the range of the limit device, so as to realize the docking state between the straight rail and the straight rail or between the straight rail and the curved rail. Then the switch controls the fixed cylinder to move up and down to lock the required track docking state, achieving the docking of the track line required by the user. When it is necessary to switch to another track, the fixed cylinder first releases, and the drive cylinder, with the help of the reversing valve, pushes the walking part of the turnout to move horizontally back to the limit device in place. The fixed cylinder on the other side locks the walking part to realize the docking of the other track, completing the track-changing work and realizing the switching of the transportation line.
[0017] Beneficial effects:
[0018] In the present utility model, the pneumatically controlled manual heavy-duty tooth rail movable turnout realizes the rapid switching between the curved rail and the straight rail through a pneumatic control method, improving the operation efficiency and reducing the labor intensity.
[0019] In the present utility model, the pneumatically controlled manual heavy-duty tooth rail movable turnout adopts a reinforcing rod and a stabilizing component, improving the stability and load-bearing capacity of the turnout and ensuring the safe transportation of the mine car.
[0020] In the present utility model, the pneumatically controlled manual heavy-duty tooth rail movable turnout has a reasonable structural design, is convenient for installation and maintenance, and is applicable to various mine environments. Description of the drawings
[0021] Figure 1 is a three-dimensional structure schematic diagram of the pneumatically controlled manual heavy-duty tooth rail movable turnout proposed by the present utility model;
[0022] Figure 2 is a bottom view structure schematic diagram of the pneumatically controlled manual heavy-duty tooth rail movable turnout proposed by the present utility model;
[0023] Figure 3 is a top view structure schematic diagram of the pneumatically controlled manual heavy-duty tooth rail movable turnout proposed by the present utility model;
[0024] Figure 4 is a side view structure schematic diagram of the pneumatically controlled manual heavy-duty tooth rail movable turnout proposed by the present utility model.
[0025] In the figure: 1. Main frame assembly; 2. Moving frame assembly; 3. First traveling wheel; 4. Thin cylinder; 5. Self-locking cylinder base plate; 6. Self-locking pin; 7. Second traveling wheel; 8. First hexagon socket head cap screw; 9. Guide wheel connecting seat; 10. Standard cylinder; 11. Cylinder hinge head; 12. Cylinder tail hinge seat; 13. Cylinder housing; 14. Pin shaft; 16. First spring washer; 17. Second spring washer; 18. Second hexagon socket head cap screw; 19. Third hexagon socket head cap screw; 20. Fourth hexagon socket head cap screw; 21. Fifth hexagon socket head cap screw; 22. Sixth hexagon socket head cap screw; 23. Third spring washer; 24. Nut; 25. Seventh hexagon socket head cap screw; 26. Hexagon head bolt; 27. Fourth spring washer; 28. Straight rail; 29. First fixed rail; 30. Second fixed rail; 31. Bent rail; 32. Third fixed rail. Detailed implementation mode
[0026] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments.
[0027] Embodiment 1
[0028] Refer to Figures 1-4 , the main frame assembly 1 serves as the support structure of the entire turnout. The moving frame assembly 2 is slidably connected to the top of the main frame assembly 1. The straight rail 28 and the bent rail 31 are fixed on the moving frame assembly 2. Through the drive of the standard cylinder 10, the switching between the straight rail 28 and the bent rail 31 is realized. The first fixed rail 29 and the third fixed rail 32 are respectively fixed on both sides of the bottom of the main frame assembly 1, arranged symmetrically, and the inclined second fixed rail 30 is fixed on one side.
[0029] The connection assembly mainly consists of a cylinder tail hinge seat 12, a cylinder hinge head 11, a pin shaft 14, etc. The cylinder tail hinge seat 12 is fixed on one side of the main frame assembly 1. One end of the standard cylinder 10 is hinged to the cylinder tail hinge seat 12, and the other end is hinged to the cylinder hinge head 11. The standard cylinder 10 and the cylinder hinge head 11 are connected through the pin shaft 14 to realize the driving function of the cylinder.
[0030] The stability assembly includes parts such as a guide wheel connecting seat 9, a first traveling wheel 3, and a second traveling wheel 7. The guide wheel connecting seat 9 is fixed on the top of the moving frame assembly 2, and a plurality of first traveling wheels 3 and second traveling wheels 7 are installed thereon. These traveling wheels play a guiding and stabilizing role when the moving frame assembly 2 moves, ensuring the stable operation of the turnout.
[0031] In addition, a self-locking cylinder base plate 5, a thin cylinder 4, and a self-locking pin 6 are also provided on the main frame assembly 1. The self-locking cylinder base plate 5 is fixed to the top of the main frame assembly 1 by screws, and the thin cylinder 4 is installed thereon. The self-locking pin 6 is used in cooperation with the thin cylinder 4. When the moving frame assembly 2 moves to a specified position, the self-locking pin 6 is driven by the thin cylinder 4 to lock, preventing the moving frame assembly 2 from accidentally moving.
[0032] A plurality of lifting lugs are also provided on the top of the main frame assembly 1, which facilitates the installation and transportation of the turnout. At the same time, the connections between the components are all fixed by fasteners such as screws to ensure the firmness and stability of the structure.
[0033] However, as is well known to those skilled in the art, the working principles and wiring methods of the thin cylinder 4 and the standard cylinder 10 are common knowledge, and they both belong to conventional means or well-known common sense, so they will not be elaborated here. Those skilled in the art can make arbitrary selections according to their needs or convenience.
[0034] The above are only the preferred specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and the inventive concept of the present invention, makes equivalent substitutions or changes, and should be covered by the protection scope of the present invention.
Claims
1. The air-controlled manual heavy-duty rack rail movable turnout for mine is characterized in that, It includes a main frame assembly (1), on the top of which a movable frame assembly (2) is slidably connected. On both sides of the bottom of the main frame assembly (1), a first fixed rail (29) and a third fixed rail (32) are respectively fixedly connected. The first fixed rail (29) and the third fixed rail (32) are symmetrically arranged. On one side of the bottom of the main frame assembly (1), a second fixed rail (30) is fixedly connected. The second fixed rail (30) is inclined. On the top of the movable frame assembly (2), a straight rail (28) and a bent rail (31) are fixedly connected. On the top of the main frame assembly (1), a standard cylinder (10) is fixedly connected through a connecting component. The output end of the standard cylinder (10) is fixedly connected to the movable frame assembly (2) for switching the bent rail (31) and the straight rail (28). A plurality of reinforcing bars are arranged on the main frame assembly (1), and the reinforcing bars include plate-shaped reinforcing bars and I-shaped reinforcing bars. A stability component, which is arranged on the top of the movable frame assembly (2) and is used to ensure the stability of the movement of the movable frame assembly (2).
2. The pneumatically controlled manual heavy-duty rack rail movable turnout for mine according to claim 1, characterized in that, The connecting component includes a cylinder tail hinge seat (12) fixedly connected to one side of the main frame assembly (1). The cylinder tail hinge seat (12) and the main frame assembly (1) are fixedly connected by a plurality of fifth hexagon socket head cap screws (21). One end of the standard cylinder (10) is hinged to one side of the cylinder tail hinge seat (12). On the top of the movable frame assembly (2), a cylinder hinge head (11) is fixedly connected. The output end of the standard cylinder (10) is hinged to the cylinder hinge head (11). On one side of the cylinder tail hinge seat (12), a first spring washer (16) is fixedly connected by a fifth hexagon socket head cap screw (21).
3. The pneumatic control manual heavy-duty rack rail switch for mine according to claim 1, characterized in that, The stability component includes a plurality of guide wheel connection seats (9) fixedly connected to the top of the movable frame assembly (2). On the tops of the plurality of guide wheel connection seats (9), a plurality of first running wheels (3) and a plurality of second running wheels (7) are respectively installed. The plurality of second running wheels (7) are respectively located on both sides of the plate-shaped reinforcing bar. The plurality of first running wheels (3) are respectively located on one side of the two I-shaped reinforcing bars away from each other.
4. The air-controlled manual heavy-duty rack rail movable turnout for mine according to claim 3, wherein, On one side of each of the plurality of first running wheels (3), a second spring washer (17) is arranged. The second spring washer (17) is fixedly connected to the movable frame assembly (2) by a fourth hexagon socket head cap screw (20) and a third hexagon socket head cap screw (19). On one side of the second running wheel (7), a plurality of fourth spring washers (27) are arranged. The fourth spring washers (27) are fixedly connected to the movable frame assembly (2) by a second hexagon socket head cap screw (18) and a hexagon head bolt (26).
5. The air-controlled manual heavy-duty toothed rail turnout for mine according to claim 1, characterized in that, On both sides of the top of the main frame assembly (1), a self-locking cylinder bottom plate (5) is fixedly connected by a first hexagon socket head cap screw (8). On the top of the self-locking cylinder bottom plate (5), a thin cylinder (4) is installed. On one side of the main frame assembly (1), a self-locking pin (6) is fixedly connected. The self-locking pin (6) is used in cooperation with the thin cylinder (4) to limit the position of the movable frame assembly (2).
6. The air-controlled manual heavy-duty rack rail movable turnout for mine according to claim 1, characterized in that, The bottom of the moving frame assembly (2) is fixedly connected with a cylinder housing (13) through a plurality of seventh internal hexagonal socket head cap screws (25). A pin shaft (14) is arranged inside the cylinder housing (13), and the pin shaft (14) is used to connect a standard cylinder (10) and a cylinder hinge head (11).
7. The pneumatically controlled manual heavy-duty rack rail turnout for mine according to claim 1, characterized in that, A plurality of lifting lugs are arranged at the top of the main frame assembly (1).
8. The air-controlled manual heavy-duty rack rail movable turnout for mine according to claim 1, wherein The first fixed rail (29), the third fixed rail (32) and the second fixed rail (30) are all fixedly connected with the main frame assembly (1) through a plurality of sixth internal hexagonal socket head cap screws (22), third spring washers (23) and nuts (24).