Broken yarn monitoring device for warping machine
By setting up a detection table and roller assembly on the warp machine, and using photoelectric sensors to detect the rotational state of the yarn and roller, the problem of unstable yarn structure is solved, and more accurate monitoring of yarn breaking and stability of yarn is achieved.
Patent Information
- Application Number
- CN202422165297.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-04
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-09-04
AI Technical Summary
In the existing yarn break monitoring device of warping machines, the yarn structure increases intrinsic tension due to the elastic restoration force of the elastic member, resulting in unstable yarn structure.
A detection table is provided between the yarn and the warping mechanism, and the first and second rollers are provided on the detection table, and the rollers are equipped with detection components. The rotational state of the roller is detected by the photoelectric sensor to ensure that the yarn and the roller are effectively contacted and avoid misjudgment of the yarn.
The accuracy of yarn break detection is improved, misjudgment caused by unstable yarn structure is reduced, and the stability of yarn on the warping machine is enhanced.
Smart Images

Figure CN223074344U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of yarn warping machines, and specifically to a broken yarn monitoring device for a warping machine. Background Technique
[0002] In a Chinese patent with the publication number CN213896132U, a broken yarn monitoring device for a warping machine used in the weaving of anti-deformation polyester cloth is disclosed, including a support table. A number of support columns are connected to the bottom end surface of the support table. A workbench is arranged above the support table. A yarn rack and a warping mechanism are respectively arranged on the left and right sides of the support table. When in use, during normal operation, the first spring is in a stretched state. Under the action of the baffle, the infrared receiver cannot receive infrared rays, and the alarm lamp does not light up. At the same time, the second spring is in a compressed state, and the first contact switch is not connected to the second contact switch, and the warning lamp does not light up. When the yarn breaks, the first spring and the second spring reset. The infrared receiver receives the infrared rays emitted by the infrared emitter. The infrared contactor transmits the received signal to the controller, and the controller controls the alarm lamp to light up. At the same time, the first contact switch contacts the second contact switch, causing the warning lamp to light up. When the alarm lamp and the warning lamp light up simultaneously, it can be judged that the yarn is broken, and the monitoring is more accurate. In this patent, the hook and the wire wheel respectively abut against the yarn under the action of two groups of elastic members. When the yarn breaks, the states of the two groups of elastic members change, thereby controlling the start of the alarm, etc. However, in this patent, the elastic restoring forces of the two groups of elastic members directly act on the yarn, causing the yarn to bear the acting forces of the elastic members and the detection device, increasing the internal tension and making the structure of the yarn itself unstable.
[0003] Based on this, the utility model designs a broken yarn monitoring device for a warping machine to solve the above problems. Content of the Utility Model
[0004] The purpose of the utility model is to provide a broken yarn monitoring device for a warping machine to solve the above technical problems.
[0005] To achieve the above purpose, the utility model provides the following technical solution: A broken yarn monitoring device for a warping machine is arranged between a yarn rack and a warping mechanism, including a detection table. An installation frame is arranged on the detection table. A first roller is rotatably arranged on the installation frame. The first roller is rotatably connected to the installation frame. A first detection component is arranged on the installation frame. A first detection plate is arranged on the outer wall of the first roller. The first detection component cooperates with the first detection plate. The first detection component is used to detect the rotation of the first roller.
[0006] Preferably, an adjustment seat is arranged on the detection table. A first telescopic component is arranged between the detection table and the adjustment seat. The installation frame is arranged on the adjustment seat.
[0007] Preferably, a second roller is provided on the mounting bracket, and the second roller is matched with the first roller.
[0008] Preferably, a moving plate is slidably provided on the mounting bracket, a first elastic member is provided between the lower side of the moving plate and the mounting bracket, and the second roller is provided on the moving plate.
[0009] Preferably, a second detection assembly is provided on the moving plate, a second detection plate matched with the second detection assembly is provided on the second roller, and the second detection assembly is used to detect the rotation of the second roller.
[0010] Preferably, an anti-slip layer is provided on the first roller and the second roller.
[0011] Compared with the prior art, the beneficial effects of the present utility model are as follows: By providing the first roller and the second roller which are in mutual abutment with the yarn on both sides of the yarn, the two groups of rollers are driven to rotate by the movement of the yarn during finishing and winding, and the rotation of the rollers is detected by the detection assembly, so as to detect whether the yarn is connected to the warping machine and is wound and moved under the drive of the warping machine. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for the description of the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the utility model, and those of ordinary skill in the art can also obtain other drawings based on these drawings without creative efforts.
[0013] Figure 1 It is a schematic diagram of the overall structure of the present utility model;
[0014] Figure 2 It is a schematic cross-sectional structure diagram of the first roller of the present utility model;
[0015] Figure 3 It is a schematic longitudinal cross-sectional structure diagram of the first roller of the present utility model.
[0016] In the drawings, the list of components represented by each reference numeral is as follows:
[0017] 1 - yarn rack, 2 - warping mechanism, 3 - detection table, 31 - adjustment seat, 32 - first telescopic assembly, 4 - mounting bracket, 5 - first roller, 51 - first detection assembly, 52 - first detection plate, 6 - second roller, 61 - second detection assembly, 62 - second detection plate, 7 - moving plate, 71 - first elastic member, 8 - anti-slip layer. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0018] Next, the technical solutions in the embodiments of the utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the utility model. Obviously, the described embodiments are only a part of the embodiments of the utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the utility model without creative efforts shall fall within the protection scope of the utility model.
[0019] Combined with Figures 1-3 :
[0020] A broken yarn monitoring device for a warping machine is arranged between a yarn rack 1 and a warping mechanism 2, and includes a detection table 3. An installation rack 4 is arranged on the detection table 3. A first roller 5 is rotatably arranged on the installation rack 4. The first roller 5 is rotatably connected to the installation rack 4. A first detection component 51 is arranged on the installation rack 4. A first detection plate 52 is arranged on the outer wall of the first roller 5. The first detection component 51 and the first detection plate 52 cooperate with each other. The first detection component 51 is used to detect the rotation of the first roller 5.
[0021] Preferably, an adjustment seat 31 is arranged on the detection table 3. A first telescopic component 32 is arranged between the detection table 3 and the adjustment seat 31. The installation rack 4 is arranged on the adjustment seat 31.
[0022] Preferably, a second roller 6 is arranged on the installation rack 4. The second roller 6 matches the first roller 5.
[0023] Preferably, a moving plate 7 is slidably arranged on the installation rack 4. A first elastic member 71 is arranged between the lower side of the moving plate 7 and the installation rack 4. The second roller 6 is arranged on the moving plate 7.
[0024] Preferably, a second detection component 61 is arranged on the moving plate 7. A second detection plate 62 that matches the second detection component 61 is arranged on the second roller 6. The second detection component 61 is used to detect the rotation of the second roller 6.
[0025] Preferably, an anti-slip layer 8 is arranged on the first roller 5 and the second roller 6.
[0026] Specific application embodiments of the present utility model:
[0027] The detection table 3 is arranged on one side of the yarn rack 1 close to the yarn rack 1 between the yarn rack 1 and the warping mechanism 2. When the yarn breaks, the yarn on the side close to the yarn rack 1 loses the drive of the warping mechanism 2 and thus stops moving. The first roller 5 arranged in the detection table 3 abuts and matches the yarn. When the yarn moves driven by the warping mechanism 2, the movement of the yarn drives the first roller 5 to rotate. The first detection component 51 arranged in the detection table 3 can be a photoelectric sensor. The first detection component 51 detects the rotation speed of the first roller 5. By detecting whether the first roller 5 rotates through the first detection component 51, the detection of whether the warping machine breaks yarn is achieved.
[0028] The first telescopic component 32 can be made of an electric telescopic rod. By driving the adjusting seat 31 to move longitudinally through the first telescopic component 32, the longitudinal height of the mounting bracket 4 and the first roller 5 provided on the adjusting seat 31 is adjusted, which is beneficial for the first roller 5 to be in mutual contact with the yarn, ensuring that the movement of the yarn can drive the first roller 5 to rotate.
[0029] The second roller 6 and the first roller 5 are respectively arranged on opposite sides of the yarn, avoiding misjudgment of whether the yarn is broken due to factors such as roller slippage, where the yarn is not broken but the roller does not rotate.
[0030] The first elastic member 71 can be made of a spring. Driven by the elastic restoring force of the spring, the moving plate 7 moves towards the first roller 5. The second roller 6 is arranged on the moving plate 7 and also moves towards the first roller 5, which is beneficial for ensuring that the first roller 5 and the second roller 6 are in mutual contact with the yarn. The second detection component 61 and the first detection component 51 are the same photoelectric sensors, and the second roller 6 is detected. The structures of the second roller 6, the second detection component 61 and the first roller 5, the first detection component 51 are the same.
[0031] The anti-slip layer 8 is arranged on the side surface where the roller is in mutual contact with the yarn, which is beneficial for ensuring that the movement of the yarn drives the roller to rotate.
[0032] In the description of the utility model, it should be understood that the orientation or positional relationship indicated by the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inner", "front", "center", "both ends", etc. is the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, so it cannot be understood as a limitation to the utility model.
[0033] In the utility model, unless otherwise clearly specified and limited, the terms "installation", "setting", "connection", "fixation", "swivel connection", etc. should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements or the interaction relationship between two elements. Unless otherwise clearly limited, for those of ordinary skill in the art, the specific meanings of the above terms in the utility model can be understood according to specific situations.
[0034] Although embodiments of the utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the utility model. The scope of the utility model is defined by the appended claims and their equivalents.
Claims
1. A yarn breakage monitoring device for a warping machine, which is arranged between a yarn rack (1) and a warping mechanism (2), and includes a detection table (3), and is characterized in that: An installation frame (4) is provided on the inspection table (3). A first roller (5) is rotatably provided on the installation frame (4). The first roller (5) is rotatably connected to the installation frame (4). A first detection assembly (51) is provided on the installation frame (4). A first detection plate (52) is provided on the outer wall of the first roller (5). The first detection assembly (51) cooperates with the first detection plate (52). The first detection assembly (51) is used to detect the rotation of the first roller (5).
2. The yarn breakage monitoring device for a warping machine according to claim 1, characterized in that: An adjustment seat (31) is provided on the inspection table (3). A first telescopic assembly (32) is provided between the inspection table (3) and the adjustment seat (31). The installation frame (4) is provided on the adjustment seat (31).
3. The yarn breakage monitoring device for a warping machine according to claim 1, characterized in that: A second roller (6) is provided on the installation frame (4). The second roller (6) matches the first roller (5).
4. The yarn breakage monitoring device for a warping machine according to claim 3, characterized in that: A moving plate (7) is slidably provided on the installation frame (4). A first elastic member (71) is provided between the lower side of the moving plate (7) and the installation frame (4). The second roller (6) is provided on the moving plate (7).
5. The yarn breakage monitoring device for a warping machine according to claim 4, wherein: A second detection assembly (61) is provided on the moving plate (7). A second detection plate (62) that matches the second detection assembly (61) is provided on the second roller (6). The second detection assembly (61) is used to detect the rotation of the second roller (6).
6. The yarn breakage monitoring device for a warping machine according to claim 3, characterized in that: An anti-slip layer (8) is provided on the first roller (5) and the second roller (6).
Citation Information
Patent Citations
Broken yarn monitoring device of warping machine for weaving anti-deformation polyester fabric
CN213896132U