Winding former fixing device for transformer coil production
By introducing an outer frame and adjustment mechanism into the winding die fixing device, the cylinder pushing slide structure is used to achieve a close connection between the winding die and the winding shaft, which solves the displacement and wear problems caused by the gap in the traditional winding device, and improves the coil winding quality and equipment service life.
Patent Information
- Application Number
- CN202421757231.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-23
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-07-23
AI Technical Summary
There is a gap between the traditional winding die and the winding shaft, which causes relative displacement and friction between the winding die and the winding shaft, affecting the coil winding quality and reducing the service life of the equipment.
The winding die fixing device including an outer frame and an adjustment mechanism is adopted, and the main support plate and slide structure are pushed by the cylinder to achieve a close connection between the winding die and the winding shaft, eliminating gaps and reducing wear.
The coil winding quality is improved, the wear speed of winding die and winding shaft is reduced, and the service life of the equipment is extended.
Smart Images
Figure CN223078986U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of transformer coil production, in particular to a winding die fixing device for transformer coil production. Background Technique
[0002] A transformer is a device that uses the principle of electromagnetic induction to change the AC voltage. Its main components are the primary coil, secondary coil, and iron core. The quality of the winding of the transformer coil is directly related to the performance of the transformer. In the traditional transformer coil winding technology. In the traditional winding device, it is necessary to sleeved the winding die on the winding rotating shaft. However, in order to facilitate the installation of the winding die on the winding rotating shaft, there will be a certain gap between the two after connection. This existing gap will cause relative displacement between the winding die and the winding rotating shaft during the winding process, ultimately affecting the quality of the coil winding. And because the winding rotating shaft rotates at a high speed during winding, the existence of the gap causes continuous relative friction between the winding die and the winding rotating shaft, resulting in wear of the winding die and the winding rotating shaft, reducing their service life. Summary of the Invention
[0003] (1) Technical Problem to be Solved
[0004] The technical problem to be solved by the utility model is: In the traditional winding device, it is necessary to sleeved the winding die on the winding rotating shaft. However, in order to facilitate the installation of the winding die on the winding rotating shaft, there will be a certain gap between the two after connection. This existing gap will cause relative displacement between the winding die and the winding rotating shaft during the winding process, ultimately affecting the quality of the coil winding. And because the winding rotating shaft rotates at a high speed during winding, the existence of the gap causes continuous relative friction between the winding die and the winding rotating shaft, resulting in wear of the winding die and the winding rotating shaft, reducing their service life.
[0005] (2) Technical Solution
[0006] To solve the above problems, the utility model provides the following technical solution:
[0007] A winding die fixing device for transformer coil production, comprising an outer frame and an adjusting mechanism. The adjusting mechanism is arranged inside the outer frame. The outer frame is provided with a connection disk, a connection shaft end, and a support plate. There are two support plates, and one end of the two support plates is fixedly connected to the connection disk, and the other end is fixedly connected to the connection shaft end;
[0008] The adjusting mechanism includes a set of outer plates symmetrically arranged up and down and a main support plate disposed between the two outer plates. A plurality of outer sliders are provided on each of the outer plates, and inner sliders cooperating with the outer sliders are provided on the upper and lower surfaces of the main support plate. A tension spring is further provided between the two outer plates, and the two ends of the tension spring are respectively connected to the two outer plates. A spring is further provided at one end of the main support plate close to the connection shaft end, with one end of the spring fixedly connected to the main support plate and the other end fixedly connected to the connection shaft end.
[0009] Further, a plurality of tension springs are evenly arranged between the two outer plates, there is a set of springs, and a plurality of waist-shaped holes are further provided on the main support plate.
[0010] Further, the outer frame further includes limiting blocks, and a plurality of limiting blocks are provided on each of the outer plates.
[0011] Further, the limiting blocks and the outer sliders are arranged on the same surface of the outer plate, and the limiting blocks and the support plate are connected by bolts, and the limiting blocks are also connected to the outer plate by pin shafts.
[0012] Further, the number of the outer sliders is the same as that of the inner sliders.
[0013] Further, the connection disk is connected to a rotational power providing device on an external device.
[0014] Further, one side of the main support plate away from the connection shaft end is connected to the telescopic rod of an external cylinder.
[0015] (III) Advantageous Effects
[0016] The advantageous effects of the present utility model are as follows:
[0017] By pushing the main support plate on the adjusting mechanism with an external cylinder and then squeezing and pushing the outer sliders through the inner sliders, the distance between a set of outer support plates is increased, and the two outer support plates are pressed tightly against the winding mold, solving the problem of the gap existing between the traditional winding mold and the winding rotating shaft after installation, improving the winding quality of the coil, reducing the wear speed, and increasing the equipment use cost. Description of the Drawings
[0018] Figure 1 is a perspective view of the present utility model;
[0019] Figure 2 is a sectional view of the present utility model;
[0020] Figure 3 is Figure 2 the enlarged view at A in
[0021] Figure 4 is a cross-sectional view of another perspective of the present utility model;
[0022] Figure 5 is Figure 4 an enlarged view of part B in
[0023] Figure 6 is a schematic structural view of the adjusting mechanism of the present utility model;
[0024] Figure 7 is a schematic structural view of the outer frame of the present utility model.
[0025] Reference numerals in the figure: 1 - outer frame, 2 - adjusting mechanism, 3 - external cylinder, 1a - connecting plate, 1b - connecting shaft end, 1c - support plate, 2a - outer side plate, 2b - main support plate, 2c - outer slider, 2d - inner slider, 2e - tension spring, 2f - spring, 2g - kidney-shaped hole. Detailed implementation manners
[0026] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0027] In the description of the present utility model, it should be understood that the orientation or positional relationships indicated by the terms "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. are based on the orientation or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation to the present utility model.
[0028] Please refer to Figures 1-7 a wire winding die fixing device for transformer coil production shown in the figure, which includes an outer frame 1 and an adjusting mechanism 2, and the adjusting mechanism 2 is arranged inside the outer frame 1.
[0029] The outer frame 1 is provided with a connecting plate 1a, a connecting shaft end 1b, and a support plate 1c. There are two support plates 1c, and one end of the two support plates 1c is fixedly connected to the connecting plate 1a, and the other end is fixedly connected to the connecting shaft end 1b. The connecting plate 1a is connected to the turbine reducer of the rotary power providing device on the external equipment.
[0030] The adjusting mechanism 2 includes a set of outer plates 2a symmetrically arranged up and down and a main support plate 2b disposed between the two outer plates 2a. A plurality of outer sliders 2c are provided on each outer plate 2a, and inner sliders 2d matching with the outer sliders 2c are provided on the upper and lower surfaces of the main support plate 2b. The outer sliders 2c and the inner sliders 2d are both in a shape similar to a right trapezoid, and the inclined surfaces of the outer sliders 2c and the inner sliders 2d are in contact with each other.
[0031] A tension spring 2e is further provided between the two outer plates 2a. The two ends of the tension spring 2e are respectively connected to the two outer plates 2a. When the coil winding work is completed, the telescopic rod of the external cylinder retracts. At the same time, the outer plates 2a are pulled back by the tension of the tension spring 2e therebetween, facilitating the removal of the wound workpiece. The outer frame 1 further includes limit blocks 1d, and a plurality of limit blocks 1d are provided on each outer plate 2a. The limit blocks 1d are provided to play a limiting role. Specifically, when the outer sliders 2c and the inner sliders 2d move, the fixed limit blocks 1d play a limiting role to avoid excessive adjustment. The limit blocks 1d are also connected to the outer plates 2a through pin shafts and bolts.
[0032] A spring 2f is further provided at one end of the main support plate 2b close to the connecting shaft end 1b. One end of the spring 2f is fixedly connected to the main support plate 2b, and the other end is fixedly connected to the connecting shaft end 1b. The side of the main support plate 2b away from the connecting shaft end 1b is connected to the telescopic rod of the external cylinder. A plurality of tension springs 2e are evenly provided between the two outer plates 2a. A set of springs 2f is provided, and a plurality of waist-shaped holes 2g are further provided on the main support plate 2b. The waist-shaped holes 2g are provided to facilitate the installation of the tension springs 2e. Since the telescopic rod of the cylinder is not effectively connected to the main support plate 2b when the telescopic rod of the cylinder retracts, the telescopic rod of the cylinder cannot pull back the main support plate 2b. At this time, the main support plate 2b needs to be reset by the elastic force of the two springs 2f, thereby promoting the two outer plates 2a to also fall back, so as to achieve the purpose of adjustment.
[0033] Specifically, the limit blocks 1d and the outer sliders 2c are arranged on the same surface of the outer plate 2a, and the limit blocks 1d and the support plate 1c are connected by bolts.
[0034] Specifically, the number of the outer sliders 2c is the same as that of the inner sliders 2d.
[0035] Working principle: When working, the operator installs the winding die on this device, and then the external cylinder works to push the telescopic rod to move the main support plate 2b forward. At this time, the inner slider 2d pushes the outer slider 2c to generate an upward force. Since the limit block 1d and the outer side plate 2a are connected by a pin bolt, the left-right movement of the outer side plate 2a is restricted, and at this time, the outer side plate 2a can move in the up and down directions. Thus, the purpose of clamping against the winding die is achieved. At this time, the tension spring 2e is in a stretched state, and the spring 2f is in a compressed state.
[0036] When it is necessary to remove the workpiece after winding is completed, the cylinder telescopic rod retracts and disengages from one end of the main support plate 2b. At this time, the tension spring 2e uses the tensile force and at the same time the spring 2f uses the elastic force to reset the main support plate 2b and the two outer side plates 2a, facilitating the disassembly of the workpiece.
[0037] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above exemplary embodiments, and without departing from the spirit or basic characteristics of the present utility model, the present utility model can be implemented in other specific forms. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present utility model. Any reference signs in the claims should not be regarded as limiting the claims involved.
[0038] In addition, it should be understood that although this specification is described according to the embodiments, not every embodiment only contains an independent technical solution. This narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A winding die fixing device for the production of transformer coils, characterized in that, It includes an outer frame (1) and an adjusting mechanism (2). The adjusting mechanism (2) is arranged inside the outer frame (1). The outer frame (1) is provided with a connecting disk (1a), a connecting shaft end (1b), and a support plate (1c). There are two support plates (1c), and one end of the two support plates (1c) is fixedly connected to the connecting disk (1a), and the other end is fixedly connected to the connecting shaft end (1b). The adjusting mechanism (2) includes a set of outer side plates (2a) symmetrically arranged up and down and a main support plate (2b) arranged between the two outer side plates (2a). Each outer side plate (2a) is provided with a plurality of outer sliders (2c), and inner sliders (2d) matching with the outer sliders (2c) are arranged on the upper and lower surfaces of the main support plate (2b). A tension spring (2e) is also arranged between the two outer side plates (2a). The two ends of the tension spring (2e) are respectively connected to the two outer side plates (2a). A spring (2f) is also arranged at one end of the main support plate (2b) close to the connecting shaft end (1b). One end of the spring (2f) is fixedly connected to the main support plate (2b), and the other end is fixedly connected to the connecting shaft end (1b).
2. The winding die fixing device for the production of transformer coils according to claim 1, wherein: A plurality of tension springs (2e) are evenly arranged between the two outer side plates (2a). There is a set of springs (2f), and a plurality of waist-shaped holes (2g) are also arranged on the main support plate (2b).
3. The winding die fixing device for the production of transformer coils according to claim 1, characterized in that: The outer frame (1) further includes a limit block (1d), and each outer side plate (2a) is provided with a plurality of limit blocks (1d).
4. A winding die fixing device for transformer coil production according to claim 3, characterized in that: The limit block (1d) and the outer slider (2c) are arranged on the same surface of the outer side plate (2a). The limit block (1d) and the support plate (1c) are connected by bolts, and the limit block (1d) is also connected to the outer side plate (2a) by a pin shaft bolt.
5. A winding die fixing device for the production of transformer coils according to claim 1, characterized in that: The number of the outer sliders (2c) is the same as that of the inner sliders (2d).
6. A winding die fixing device for the production of transformer coils according to claim 1, characterized in that: The connecting disk (1a) is connected to a rotational power supply device on an external device.
7. A winding die fixing device for transformer coil production according to claim 1, characterized in that: One side of the main support plate (2b) far from the connecting shaft end (1b) is connected to the telescopic rod of an external cylinder.