Filtering and separating device
By designing a filtration and separation device and a liquid-cooled heat dissipation mechanism in the vacuum system, the damage caused by the inhalation of impurities during the graphite sintering of the vacuum system is solved, efficient filtration and stable operation are achieved, and maintenance costs are reduced.
Patent Information
- Application Number
- CN202422416479.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-08
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-10-08
AI Technical Summary
During the sintering process of graphite and other materials, existing vacuum systems are prone to inhaling dust and gaseous gel substances, resulting in system blockage and damage, high maintenance costs and low production efficiency.
A filtering and separation device is designed, including a filter element with a gas conduction through hole in the center, a cylinder body with an air inlet and an air outlet on the cylinder wall. The mounting plate forms an air inlet and an air outlet, and is connected to the filter element cover through a fixing rod, and pre-cools the gas in combination with a liquid-cooled heat dissipation mechanism to avoid impurities accumulation and filter element displacement.
Effectively filter impurities in the gas, prevent damage to the vacuum system, improve production efficiency and reduce maintenance costs.
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Figure CN223127569U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of filtration devices, and particularly to filtration and separation devices. Background Art
[0002] During the sintering process of process materials such as graphite, in order to ensure product quality, the sintering furnace must be strictly evacuated. Traditional sintering furnaces often face a series of technical challenges during the evacuation process. First, the air inside the furnace can cause oxidation of graphite parts at high temperatures, thus affecting the overall performance of the product. Therefore, in order to reduce oxidation, the sintering furnace usually needs to be evacuated to below 10 Pa. However, even in such a vacuum environment, when the temperature inside the furnace reaches a certain range, gaseous colloidal substances may still be generated in the hot atmosphere inside the furnace. These substances cause extremely serious pollution to the materials, not only affecting product quality but also potentially resulting in huge economic losses.
[0003] In addition, during the operation of existing evacuation systems, silicon carbide dust inside the furnace is easily inhaled. These dusts are carried out during the evacuation process, which may clog the filters of the evacuation system and even damage the entire system. Due to the accumulation of these dusts and the presence of gaseous colloidal substances, the maintenance and cleaning work of the evacuation system become complex and costly. This not only increases production costs but also may lead to a decrease in production efficiency.
[0004] Therefore, existing evacuation systems face the problem of being damaged due to inhaling impurities such as dust and gaseous colloidal substances during the sintering process of materials such as graphite. Summary of the Utility Model
[0005] In order to solve the problem in the prior art that the evacuation system is easily damaged due to inhaling too many impurities, this application provides a filtration and separation device, and the specific solution is as follows:
[0006] The filtration and separation device includes a filter element with a gas guiding through hole in the center, a cylinder body with an air inlet and an air outlet on the cylinder wall, and a cylinder cover movably connected to the cylinder body. A horizontally arranged mounting plate is fixedly provided inside the cylinder body. An air inlet cavity is formed below the mounting plate. The filter element is arranged above the mounting plate. An air outlet cavity is formed between the filter element and the cylinder wall of the cylinder body. A filter element cover is fixedly provided on the upper end surface of the filter element. The filter element cover is detachably connected to the mounting plate through a fixing rod. The mounting plate is provided with at least one ventilation port. The air inlet cavity is communicated with the gas guiding through hole through the ventilation port. The mounting plate isolates the air inlet cavity from the air outlet cavity. The air inlet is communicated with the air inlet cavity, and the air outlet is communicated with the air outlet cavity.
[0007] Preferably, the filtration and separation device further includes a horizontal limiting mechanism. The horizontal limiting mechanism is movably arranged above the mounting plate, and the filter element is horizontally limited by the horizontal limiting mechanism.
[0008] Preferably, the horizontal limiting mechanism includes at least three vertically arranged limiting plates, which are movably arranged on the upper side of the mounting plate and are evenly distributed along the inner wall of the filter element.
[0009] Preferably, at least one limiting block is fixedly arranged on the lower side edge of the limiting plate, and the mounting plate is provided with limiting holes having the same number as and corresponding to the limiting blocks one by one. The limiting block is matched with the corresponding limiting hole to realize the detachable connection between the limiting plate and the mounting plate.
[0010] Preferably, one end of the fixing rod is movably connected to the filter element cover, and the other end of the fixing rod is movably connected to the mounting plate.
[0011] Preferably, one end of the fixing rod is movably connected to the filter element cover, and the other end of the fixing rod is fixedly connected to the mounting plate.
[0012] Preferably, one end of the fixing rod is fixedly connected to the filter element cover, and the other end of the fixing rod is movably connected to the mounting plate.
[0013] Preferably, the cylinder body and the cylinder cover are connected by a flange, and the cylinder body is also hinged to the cylinder cover.
[0014] Preferably, a liquid cooling and heat dissipation mechanism is further included. The liquid cooling and heat dissipation mechanism is communicated with the cylinder body through the air inlet, and the liquid cooling and heat dissipation mechanism can cool the gas before the gas enters the cylinder body.
[0015] Preferably, the liquid cooling and heat dissipation mechanism includes a liquid cooling cylinder body and a liquid cooling component arranged inside the liquid cooling cylinder body for heat exchange between the liquid and the surrounding gas. The liquid cooling cylinder body includes an outer cylinder body and an inner cylinder body arranged inside the outer cylinder body. A liquid accommodation cavity is formed between the outer cylinder body and the inner cylinder body, and a coolant is arranged in the liquid accommodation cavity. A cylinder cover movably connected to the liquid cooling cylinder body is arranged at the cylinder opening of the liquid cooling cylinder body; the liquid cooling component includes two liquid cooling components and at least one heat dissipation blocking piece. The liquid cooling component includes a cooling pipe and a fixing plate having the same height as the inner cylinder body. The fixing plate is vertically arranged inside the inner cylinder body and is fixedly connected to the bottom of the inner cylinder body. There is a gap between any side edge in the vertical direction of the fixing plate and the cylinder wall of the inner cylinder body. The cooling pipe is fixedly arranged on the mounting side of the fixing plate, and heat dissipation fins are fixedly arranged on the opposite side of the mounting side of the fixing plate. The cooling pipe is provided with a coolant; the mounting sides of the two liquid cooling components are arranged oppositely, and an interval area is formed between the two liquid cooling components. The heat dissipation blocking piece is vertically arranged in the interval area and is fixedly connected to the bottom of the inner cylinder body. The heat dissipation blocking piece can prevent the gas from passing through the interval area.
[0016] One or more technical solutions provided in this application have at least the following technical effects or advantages:
[0017] 1. By setting up the mounting plate to form an air inlet cavity and installing the filter element on the upper side of the mounting plate so that an air outlet cavity is formed between the filter element and the barrel wall of the cylinder body. On the one hand, it can avoid the filter element blocking the air inlet and causing impurities to accumulate at the air inlet, which affects the gas permeability. On the other hand, the mounting plate can isolate the air inlet cavity from the air outlet cavity, so that the gas must be filtered by the filter element before it can be exported, ensuring the purity of the exported gas. At the same time, through the cooperation of the fixing rod with the filter element cover and the mounting plate, the filter element is limited and fixed, avoiding the filter element being displaced due to suction force and blocking the air outlet. Therefore, this application can efficiently filter impurities in the gas and avoid damage to the vacuum pumping system caused by inhaling too many impurities;
[0018] 2. By setting up a horizontal limiting mechanism, on the one hand, it is convenient for positioning the filter element during installation, and on the other hand, it limits the filter element in the horizontal direction;
[0019] 3. By setting up a liquid-cooled heat dissipation mechanism, the gas is cooled in the liquid-cooled heat dissipation mechanism and then enters the cylinder body. The cooled gas can condense the gaseous colloids carried in the gas, which is beneficial for the filter element to fully filter and further reduces the impurities inhaled by the vacuum pumping system.
[0020] The above description is only an overview of the technical solutions of this application. In order to be able to understand the technical means of this application more clearly, it can be implemented according to the content of the specification. And in order to make the above and other purposes, features and advantages of this application more obvious and understandable, the following specifically gives the specific implementation manners of this application. It should be understood that the content described in this part is not intended to identify the key or important features of the embodiments of this application, nor is it used to limit the scope of this application. Other features of this application will become easily understood through the following description. Brief Description of the Drawings
[0021] In order to more clearly illustrate the technical solutions in this application or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings described below are only exemplary, and for those of ordinary skill in the art, other drawings can be obtained according to the provided drawings without creative efforts.
[0022] Figure 1 It is a schematic structural diagram of the liquid-cooled heat dissipation and filtration device of this application.
[0023] Figure 2 It is a partial structural schematic diagram of the liquid-cooled heat dissipation and filtration device of this application with the bottom of the cylinder removed.
[0024] Figure 3This is the installation schematic diagram of the liquid cooling and heat dissipation mechanism of the present application with a liquid cooling and heat dissipation mechanism.
[0025] Figure 4 This is the structural schematic diagram of the liquid cooling and heat dissipation mechanism of the present application.
[0026] In the figure: 1 - cylinder body; 11 - air inlet; 12 - air outlet; 2 - cylinder cover; 31 - mounting plate; 311 - ventilation port; 312 - limit hole; 32 - fixing rod; 4 - filter element; 41 - air guiding through hole; 42 - filter element cover; 5 - liquid cooling and heat dissipation mechanism; 51 - liquid cooling cylinder body; 52 - liquid cooling component; 521 - fixing plate; 522 - cooling pipe; 523 - heat sink; 524 - interval area; 525 - heat dissipation blocking piece; 53 - liquid cooling cylinder cover. Detailed implementation manners
[0027] Next, the technical solutions in the embodiments of the present application will be clearly and completely described in conjunction with the accompanying drawings of the present application. Obviously, the described embodiments of the present application are only some embodiments of the present application, rather than all embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments in the present application without creative efforts shall fall within the scope of protection of the present application.
[0028] Referring to Figure 1 and Figure 2 , the filtration and separation device includes a filter element 4 with an air guiding through hole 41 in the center, a cylinder body 1 with an air inlet 11 and an air outlet 12 on the cylinder wall, and a cylinder cover 2 movably connected to the cylinder body 1. A horizontally arranged mounting plate 31 is fixedly provided in the cylinder body 1. An air inlet chamber is formed below the mounting plate 31. The filter element 4 is arranged above the mounting plate 31. An air outlet chamber is formed between the filter element 4 and the cylinder wall of the cylinder body 1. A filter element cover 42 is fixedly provided on the upper end surface of the filter element 4. The filter element cover 42 is detachably connected to the mounting plate 31 through a fixing rod 32. The mounting plate 31 is provided with at least one ventilation port 311. The air inlet chamber is communicated with the air guiding through hole 41 through the ventilation port 311. The mounting plate 31 isolates the air inlet chamber from the air outlet chamber. The air inlet 11 is communicated with the air inlet chamber, and the air outlet 12 is communicated with the air outlet chamber. The settings of the air inlet chamber and the air outlet chamber ensure the air permeability; the isolation of the air inlet chamber and the air outlet chamber by the mounting plate 31 ensures that the air must pass through the filter element 4, improving the filtration efficiency; the fixing rod 32 cooperates with the filter element cover 42 and the mounting plate 31 to prevent the filter element 4 from being displaced by suction during operation, ensuring the stability of the filtration work.
[0029] Referring to Figure 2 , the filtration and separation device further includes a horizontal limiting mechanism. The horizontal limiting mechanism is movably arranged above the mounting plate 31, and the filter element 4 is horizontally limited by the horizontal limiting mechanism.
[0030] Refer to in combination Figure 2 , the horizontal limiting mechanism includes at least three vertically arranged limiting plates, the limiting plates are movably arranged on the upper side of the mounting plate 31, and the limiting plates are evenly distributed along the inner wall of the filter element 4. The limiting plate 32 can limit the filter element 4 in the horizontal direction, and the limiting plate 32 is movably connected to the mounting plate 31, which is convenient for replacing the limiting plate 3 to adapt to filter elements 4 of different sizes.
[0031] Refer to in combination Figure 2 , at least one limiting block is fixedly arranged on the lower side edge of the limiting plate, the mounting plate 31 is provided with limiting holes 312 having the same number as and corresponding to the limiting blocks one by one, and the limiting blocks are matched with the corresponding limiting holes 312 to realize the detachable connection between the limiting plate and the mounting plate 31.
[0032] Specifically, one end of the fixing rod 32 is movably connected to the filter element cover 42, and the other end of the fixing rod 32 is movably connected to the mounting plate 31.
[0033] Optionally, one end of the fixing rod 32 is movably connected to the filter element cover 42, and the other end of the fixing rod 32 is fixedly connected to the mounting plate 31.
[0034] Optionally, one end of the fixing rod 32 is fixedly connected to the filter element cover 42, and the other end of the fixing rod 32 is movably connected to the mounting plate 31.
[0035] Refer to in combination Figure 1 and Figure 2 , the cylinder body 1 and the cylinder cover 2 are connected by a flange, and the cylinder body 1 is also hinged to the cylinder cover 2.
[0036] Refer to in combination Figure 3 , further comprising a liquid cooling and heat dissipation mechanism 5, the liquid cooling and heat dissipation mechanism 5 is communicated with the cylinder body 1 through the air inlet 11, and the liquid cooling and heat dissipation mechanism 5 can cool the gas before the gas enters the cylinder body 1.
[0037] Refer to in combination Figure 3 and Figure 4, the liquid cooling and heat dissipation mechanism 5 includes a liquid cooling cylinder body 51 and a liquid cooling component 52 disposed inside the liquid cooling cylinder body 51 for heat exchange between the liquid and the surrounding gas. The liquid cooling cylinder body 51 includes an outer cylinder body and an inner cylinder body disposed inside the outer cylinder body. A liquid accommodation cavity is formed between the outer cylinder body and the inner cylinder body. A coolant is provided in the liquid accommodation cavity. A liquid cooling cylinder cover 53 movably connected to the liquid cooling cylinder body 51 is provided at the cylinder opening of the liquid cooling cylinder body 51. The liquid cooling component 52 includes two liquid cooling sub-components and at least one heat dissipation blocking piece 525. Each liquid cooling sub-component includes a cooling pipe 522 and a fixing plate 521 having the same height as the inner cylinder body. The fixing plate 521 is vertically disposed inside the inner cylinder body and fixedly connected to the bottom of the inner cylinder body. There is a gap between any side edge of the fixing plate 521 in the vertical direction and the cylinder wall of the inner cylinder body. The cooling pipe 522 is fixedly provided on the installation side of the fixing plate 521, and heat dissipation fins 523 are fixedly provided on the side opposite to the installation side of the fixing plate 521. A coolant is provided in the cooling pipe 522. The installation sides of the two liquid cooling sub-components are arranged oppositely, and an interval area 524 is formed between the two liquid cooling sub-components. The heat dissipation blocking piece 525 is vertically disposed in the interval area 524 and fixedly connected to the bottom of the inner cylinder body. The heat dissipation blocking piece 525 can prevent gas from passing through the interval area 524.
[0038] When the vacuum pumping system works, the high-temperature gas first enters the liquid cooling and heat dissipation mechanism 5, and the high-temperature gas is quickly cooled by the liquid cooling cylinder body 51 and the liquid cooling component 52. As the high-temperature gas cools, the gaseous colloids in the gas condense. The larger condensed colloids fall into the liquid cooling and heat dissipation mechanism 5, and the smaller condensed colloids and impurities such as silicon carbide dust follow the gas into the cylinder body 1 for further filtration. The gas enters the intake cavity from the first intake port 11, and then enters the air guiding through hole 41 through the air vent 311 of the mounting plate 31. Since there is a filter element cover 42 and the mounting plate 31 isolates the intake cavity and the exhaust cavity, the gas can only pass through the filter element 4 and enter the exhaust cavity, and finally is pumped into the vacuum pumping system from the exhaust port 12.
[0039] In summary, the filtration and separation device of the present application can efficiently filter the gas and thus prevent the vacuum pumping system from inhaling impurities. Therefore, the filtration and separation device of the present application can solve the problem in the prior art that the vacuum pumping system is easily damaged due to inhaling too many impurities.
[0040] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present application. Various modifications to these embodiments will be apparent to those skilled in the art. The general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present application. Therefore, the present application will not be limited to the embodiments shown herein, but will be accorded the widest scope consistent with the principles and novel features disclosed herein.
[0041] Obviously, those skilled in the art can make various changes and modifications to this application without departing from the spirit and scope of this application. Thus, if these modifications and variations of this application fall within the scope of this application and its equivalent technologies, this application is also intended to cover these changes and modifications.
Claims
1. Filter separation device, characterized in that, It includes a filter element with a gas guiding through-hole in the center, a cylinder body with an air inlet and an air outlet on the cylinder wall, and a cylinder cover movably connected to the cylinder body. A horizontally arranged mounting plate is fixedly provided inside the cylinder body. An air inlet cavity is formed below the mounting plate. The filter element is arranged above the mounting plate. An air outlet cavity is formed between the filter element and the cylinder wall of the cylinder body. A filter element cover is fixedly provided on the upper end face of the filter element. The filter element cover is detachably connected to the mounting plate through a fixing rod. The mounting plate is provided with at least one air vent. The air inlet cavity is communicated with the gas guiding through-hole through the air vent. The mounting plate isolates the air inlet cavity from the air outlet cavity. The air inlet is communicated with the air inlet cavity. The air outlet is communicated with the air outlet cavity.
2. The filtration and separation device according to claim 1, wherein It further includes a horizontal limiting mechanism. The horizontal limiting mechanism is movably arranged above the mounting plate. The filter element is horizontally limited by the horizontal limiting mechanism.
3. The filtration and separation device according to claim 2, wherein The horizontal limiting mechanism includes at least three vertically arranged limiting plates. The limiting plates are movably arranged above the mounting plate. The limiting plates are evenly distributed along the inner wall of the filter element.
4. The filtration and separation device according to claim 3, characterized in that, At least one limiting block is fixedly provided on the lower side edge of the limiting plate. The mounting plate is provided with the same number of limiting holes as the limiting blocks and corresponding to them one by one. The limiting block is matched with the corresponding limiting hole to realize the detachable connection between the limiting plate and the mounting plate.
5. The filtration and separation device according to claim 1, characterized in that, One end of the fixing rod is movably connected to the filter element cover, and the other end of the fixing rod is movably connected to the mounting plate.
6. The filtration and separation device according to claim 1, wherein One end of the fixing rod is movably connected to the filter element cover, and the other end of the fixing rod is fixedly connected to the mounting plate.
7. The filtering and separating device according to claim 1, wherein One end of the fixing rod is fixedly connected to the filter element cover, and the other end of the fixing rod is movably connected to the mounting plate.
8. The filtering and separating device according to claim 1, characterized in that, The cylinder body and the cylinder cover are connected by a flange, and the cylinder body is also hingedly connected to the cylinder cover.
9. The filtration and separation device according to any one of claims 1 to 8, characterized in that, It further includes a liquid cooling and heat dissipation mechanism. The liquid cooling and heat dissipation mechanism is communicated with the cylinder body through the air inlet. The liquid cooling and heat dissipation mechanism can cool the gas before the gas enters the cylinder body.
10. The filtration and separation device according to claim 9, wherein The liquid cooling and heat dissipation mechanism includes a liquid cooling cylinder body and a liquid cooling component arranged inside the liquid cooling cylinder body for heat exchange between the liquid and the surrounding gas. The liquid cooling cylinder body includes an outer cylinder body and an inner cylinder body arranged inside the outer cylinder body. A liquid accommodation cavity is formed between the outer cylinder body and the inner cylinder body. A cooling liquid is provided in the liquid accommodation cavity. A cylinder cover movably connected to the liquid cooling cylinder body is provided at the cylinder opening of the liquid cooling cylinder body. The liquid cooling component includes two liquid cooling components and at least one heat dissipation blocking piece. The liquid cooling component includes a cooling pipe and a fixing plate having the same height as the inner cylinder body. The fixing plate is vertically arranged inside the inner cylinder body and fixedly connected to the bottom of the inner cylinder body. There is a gap between any side edge in the vertical direction of the fixing plate and the cylinder wall of the inner cylinder body. The cooling pipe is fixedly provided on the mounting side of the fixing plate. Heat dissipation fins are fixedly provided on the opposite side of the mounting side of the fixing plate. A cooling liquid is provided in the cooling pipe. The mounting sides of the two liquid cooling components are arranged oppositely. An interval area is formed between the two liquid cooling components. The heat dissipation blocking piece is vertically arranged in the interval area. The heat dissipation blocking piece is fixedly connected to the bottom of the inner cylinder body. The heat dissipation blocking piece can prevent the gas from passing through the interval area.