Intelligent inventory checking device adopting laser radar three-dimensional imaging

Through the combined structure of supporting beams, support plates, reinforcement blocks, connecting straps and butt buckles, the problems of inconvenience in installation and disassembly difficulties of scanning lidar are solved, rapid installation and stable disassembly are achieved, and the operation efficiency of the material tray device is improved.

CN223139848UActive Publication Date: 2025-07-22FUJIAN JIAYI AUTOMATION ENG CO LTD
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Patent Information

Application Number
CN202422029539.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-21
Publication Date
2025-07-22
Estimated Expiration
2034-08-21

AI Technical Summary

Technical Problem

In the existing material tray storage device, the installation of scanning lidar requires the use of multiple clamps for fixing, which is inconvenient to operate and difficult to disassemble the clamps.

Method used

It adopts a combined structure of supporting beams, support plates, reinforcement blocks, connecting straps and butt buckles. The scanning lidar is fixed through the plug-in of connecting straps and butt buckles, and uses reinforcement springs to provide elastic support, achieving rapid installation and convenient disassembly.

Benefits of technology

It realizes rapid installation and convenient disassembly of scanning lidar, reduces operation difficulty, improves installation stability and vibration resistance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an intelligent inventory checking device adopting laser radar three-dimensional imaging, which comprises a supporting cross beam, a plurality of scanning laser radars distributed at equal intervals are arranged below the supporting cross beam, a supporting plate is fixed on the upper surfaces of the scanning laser radars, and the supporting plate is attached to the bottom surface of the supporting cross beam. A reinforcing block is installed above the supporting plate, connecting bandages are fixed to the two sides of the supporting plate, butt joint buckles are fixed to the top ends of the connecting bandages, butt joint grooves are formed in the two sides of the reinforcing block, the butt joint buckles are inserted into the inner sides of the butt joint grooves, and a buffer rod is slidably installed at the bottom of the reinforcing block. The supporting plate is attached to the bottom face of the supporting cross beam, the pressurizing plate is attached to the top face of the supporting cross beam, the supporting plate and the reinforcing block are connected and fixed through the connecting bandage and the butt-joint buckle, installation of the scanning laser radar is achieved, and the scanning laser radar can be disassembled only by pulling out the butt-joint buckle from the butt-joint groove after installation.
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Description

Technical Field

[0001] The utility model relates to the technical field of material inventory devices, in particular to an intelligent inventory device using lidar three-dimensional imaging. Background Technique

[0002] Social and economic activities increasingly attach importance to intelligent production, and the social benefits brought by intelligent technology products supporting intelligent production are becoming more and more obvious. In industrial production, improving production efficiency and creating intelligent and unmanned production lines have become the current development trend. At the same time, creating intelligent production lines requires a large number of highly reliable sensors to cooperate;

[0003] The lidar can perform 2D 360-degree scanning, realizing functions such as static target detection within a space, point cloud data output, high-precision three-dimensional imaging, target recognition, spatial scanning imaging, volume and weight calculation output, etc. It can be applied in scenarios such as intelligent transportation, warehousing and logistics, and working condition monitoring for volume detection, weight assessment, contour scanning, etc., to achieve industrial intelligence and digitization, providing technical support for subsequent creation of intelligent production. The method of scanning goods by the lidar is also called inventory.

[0004] However, when installing the scanning lidar used for material inventory, multiple clamps are required for fixation, the operation is relatively inconvenient, and it is not convenient to disassemble after the clamps are installed; therefore, it does not meet the existing requirements. For this reason, we propose an intelligent inventory device using lidar three-dimensional imaging. Content of the Utility Model

[0005] The purpose of the utility model is to provide an intelligent inventory device using lidar three-dimensional imaging to solve the problems in the above background technique that multiple clamps are required for fixation when installing the scanning lidar used for material inventory, the operation is relatively inconvenient, and it is not convenient to disassemble after the clamps are installed.

[0006] To achieve the above purpose, the utility model provides the following technical solution: An intelligent inventory device using lidar three-dimensional imaging, including a support crossbeam, a plurality of equally spaced scanning lidars are arranged below the support crossbeam, a support plate is fixed on the upper surface of the scanning lidar, the support plate fits the bottom surface of the support crossbeam, a reinforcement block is installed above the support plate, connection straps are fixed on both sides of the support plate, docking buckles are fixed at the top ends of the connection straps, docking grooves are arranged on both sides of the reinforcement block, the docking buckles are inserted into the inner sides of the docking grooves, a buffer rod is slidably installed at the bottom of the reinforcement block, and a pressing plate is fixed at the bottom end of the buffer rod.

[0007] Preferably, an annular protrusion is provided on the outer side of the top end of the buffer rod, and the buffer rod is slidably inserted inside the support cross beam, and a reinforcing spring is fixed between the top end of the buffer rod and the reinforcing block.

[0008] Preferably, a U-shaped groove is provided on the inner side of the docking buckle, and the docking buckle is made of plastic material.

[0009] Preferably, arc-shaped grooves are provided on both the upper and lower surfaces of the docking buckle, and two anti-slip arc-shaped strips are provided on the inner wall of the docking groove, and the anti-slip arc-shaped strips are clamped in the arc-shaped grooves.

[0010] Preferably, both sides of the support plate are inclined upward at an angle of 45 degrees, and an arc-shaped groove is provided on the surface of the search book support plate.

[0011] Preferably, the support plate is made of rubber material, and the center of the groove is the same as the center of the support cross beam.

[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0013] 1. In the present utility model, the support plate is attached to the bottom of the support cross beam, the pressure plate is attached to the top of the support cross beam, and then the docking buckle at the top end of the connecting strap is inserted and fixed with the docking groove on the side of the reinforcing block, so that the support plate, the connecting strap, and the pressure plate surround the support cross beam, and the scanning lidar is suspended below the support cross beam, realizing the rapid installation of the scanning lidar, and the operation is relatively simple and the operation difficulty is low. At the same time, by using the pulling force of the connecting strap on the support plate and the pressure of the reinforcing spring on the pressure plate, the support plate and the pressure plate are tightly attached to the support cross beam, ensuring that the scanning lidar will not move or shift in position after installation. When the scanning lidar needs to be replaced or disassembled, just pull the top end of the connecting strap to pull out the docking buckle from the docking groove, which is convenient for the disassembly and replacement of the scanning lidar;

[0014] 2. The present utility model uses the reinforcing spring to elastically support the buffer rod and the reinforcing block, thereby using the elastic force of the reinforcing spring to press the pressure plate tightly on the top of the support cross beam, and pushing the reinforcing block upward, so that the connecting strap generates a pulling force on the support plate, making the support plate closely attached to the bottom of the support cross beam to fix the scanning lidar, avoiding the position deviation of the scanning lidar, and the reinforcing spring can weaken and offset the external vibration, ensuring that the influence of the external vibration on the scanning lidar is reduced after the scanning lidar is installed. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 is a schematic structural diagram of the whole of the present utility model;

[0016] Figure 2 is a schematic structural diagram of the support plate of the present utility model;

[0017] Figure 3 Front view of the scanning lidar of the present utility model;

[0018] Figure 4 Structural sectional view of the reinforcement block of the present utility model.

[0019] In the figure: 1, support crossbeam; 2, scanning lidar; 3, buffer rod; 4, support plate; 5, connecting strap; 6, pressure plate; 7, reinforcement block; 8, reinforcement spring; 9, docking groove; 10, docking buckle; 11, anti-slip arc strip. Specific embodiments

[0020] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments.

[0021] As Figures 1 to 4 shown, an intelligent inventory device using lidar three-dimensional imaging, a plurality of scanning lidars 2 are arranged at equal intervals below the support crossbeam 1, a support plate 4 is fixed on the upper surface of the scanning lidar 2, the support plate 4 fits the bottom surface of the support crossbeam 1, a reinforcement block 7 is installed above the support plate 4, connecting straps 5 are fixed on both sides of the support plate 4, docking buckles 10 are fixed at the top ends of the connecting straps 5, docking grooves 9 are provided on both sides of the reinforcement block 7, and the docking buckles 10 are inserted into the inner sides of the docking grooves 9. A buffer rod 3 is slidably installed at the bottom of the reinforcement block 7, and a pressure plate 6 is fixed at the bottom end of the buffer rod 3. The support plate 4 is fitted to the bottom surface of the support crossbeam 1, the pressure plate 6 is fitted to the top surface of the support crossbeam 1, and then the docking buckle 10 at the top end of the connecting strap 5 is inserted into the docking groove 9 on the side of the reinforcement block 7. The support plate 4 and the reinforcement block 7 are connected and fixed by the connecting strap 5 and the docking buckle 10, so as to realize the installation of the scanning lidar 2. After installation, the scanning lidar 2 can be disassembled by simply pulling out the docking buckle 10 from the docking groove 9. The operation is simple, fast, the installation difficulty is low, and it is convenient to replace the scanning lidar 2.

[0022] An annular protrusion is provided on the outer side of the top end of the buffer rod 3 and is slidably inserted into the support crossbeam 1. A reinforcement spring 8 is fixed between the top end of the buffer rod 3 and the reinforcement block 7. The buffer rod 3 and the reinforcement block 7 are elastically supported by the reinforcement spring 8, so that the pressure plate 6 is pressed tightly against the top of the support crossbeam 1 by the elastic force of the reinforcement spring 8, and the reinforcement block 7 is pushed upward, so that the connecting strap 5 generates a pulling force on the support plate 4, so that the support plate 4 is closely attached to the bottom of the support crossbeam 1, fixing the scanning lidar 2 to prevent the scanning lidar 2 from shifting or vibrating.

[0023] The inner side of the docking buckle 10 is provided with a U-shaped groove. The docking buckle 10 is made of plastic material. When the docking buckle 10 with a U-shaped groove on the inner side is simultaneously squeezed from the upper and lower sides, it can bend and deform towards the middle, ensuring that the docking buckle 10 can smoothly enter and exit the docking groove 9, realizing the connection or separation of the connecting strap 5 and the reinforcement block 7.

[0024] Both the upper and lower surfaces of the docking buckle 10 are provided with arc-shaped grooves. The inner wall of the docking groove 9 is provided with two anti-slip arc-shaped strips 11 that are symmetric up and down. The anti-slip arc-shaped strips 11 are clamped in the arc-shaped grooves, increasing the frictional resistance between the docking buckle 10 and the docking groove 9, ensuring that the docking buckle 10 cannot be separated from the docking groove 9 without human intervention, and ensuring the stability after the connection of the connecting strap 5 and the reinforcement block 7.

[0025] Both sides of the support plate 4 slope upward at an angle of 45 degrees. The surface of the support plate 4 is provided with a circular arc-shaped groove. The support plate 4 is made of rubber material, and the center of the groove is the same as the center of the support cross beam 1. When the rubber support plate 4 is subjected to an upward pulling force from the connecting strap 5 on the side, the side of the support plate 4 bends upward and fits the outer surface of the support cross beam 1, increasing the frictional resistance between the support plate 4 and the support cross beam 1, ensuring that the support plate 4 will not slide or deflect at the bottom of the support cross beam 1, and ensuring the stability after the installation of the scanning lidar 2.

[0026] In this embodiment, the antenna beam angle of the scanning lidar 2 is extremely narrow. Through 360-degree rotation in two-dimensional axial directions, the final 3D scanning imaging effect is achieved. Users can perform inventory checking, target recognition, and volume measurement according to the effect presented by the scanning lidar 2.

[0027] The scanning lidar 2 is installed on the top of the warehouse and hoisted above the material level; if the on-site warehouse is large, multiple radars can also be installed, and the final data is summarized to the platform for integration and splicing work.

[0028] The best installation position of the scanning lidar 2 is directly above the material pile. The installation height of the radar is related to the effective scanning area. If the area of the material pile exceeds the effective scanning area of the radar, two or more radars need to be installed for splicing to achieve a full-coverage effect.

[0029] If the large area of the measured material pile is a plane, it is advisable that the effective incident angle of the radar irradiating the material pile < 60 degrees. The corresponding table of the radar installation height and the effective detection range is as follows.

[0030] The corresponding table of the radar installation height and the effective detection area is as follows:

[0031] Radar installation height Effective detection range (radius) 10m 17m 12m 20m 14m 24m 16m 27m 18m 31m 20m 34m 25m 43m 30m 50m

[0032] If the measured target is an irregular stockpile and there are multiple peaks and valleys blocking the radar beams from each other, multiple radars need to scan from different perspectives and finally be stitched together to achieve the effect of accurate imaging. The specific number of radars used needs to be determined according to the actual situation on site. It is advisable to install the radar directly above the stockpile without the blind area of the radar view blocked by the stockpile.

[0033] Working principle: When installing the scanning lidar 2, first connect the connecting strap 5 on one side of the support plate 4 to the reinforcement block 7. Slide the docking buckle 10 at the end of this connecting strap 5 into the docking groove 9 on one side of the reinforcement block 7, so that the docking buckle 10 completely enters the interior of the docking groove 9. Then, fit the support plate 4 to the bottom of the support crossbeam 1, and fit the pressure plate 6 below the reinforcement block 7 to the top of the support crossbeam 1. Next, insert the docking buckle 10 at the top of another connecting strap 5 into the docking groove 9 on the other side of the reinforcement block 7 until the docking buckle 10 at the end of the connecting strap 5 completely enters the inner side of the docking groove 9, and the anti-slip arc strip 11 inside the docking buckle 10 is clamped in the arc grooves on the upper and lower surfaces of the docking buckle 10. At this time, release the reinforcement block 7, and the reinforcement spring 8 between the buffer rod 3 and the reinforcement block 7 elastically stretches. After stretching, the reinforcement spring 8 exerts a downward force on the buffer rod 3 and the pressure plate 6, so that the pressure plate 6 is tightly pressed against the top of the support crossbeam 1. At the same time, the reinforcement spring 8 pushes the reinforcement block 7 upward, so that the reinforcement block 7 generates an upward pulling force on the connecting strap 5, causing the connecting strap 5 to pull the side of the support plate 4 upward. The support plate 4 bends upward and fits the outer surface of the support crossbeam 1, realizing the rapid installation of the scanning lidar 2. Moreover, the operation is relatively simple and the operation difficulty is low. At the same time, by using the pulling force of the connecting strap 5 on the support plate 4 and the pressure of the reinforcement spring 8 on the pressure plate 6, the support plate 4 and the pressure plate 6 are tightly attached to the support crossbeam 1, ensuring that the scanning lidar 2 will not move or shift in position after installation.

[0034] For those skilled in the art, it is obvious that the present invention is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic characteristics of the present invention. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present invention. Any reference signs in the claims should not be regarded as limiting the claimed rights.

Claims

1. An intelligent inventory storage device using lidar three-dimensional imaging, including a support cross beam (1), characterized in that: Below the support cross beam (1), a plurality of scanning lidars (2) are arranged at equal intervals. A support plate (4) is fixed on the upper surface of the scanning lidar (2). The support plate (4) is attached to the bottom surface of the support cross beam (1). A reinforcement block (7) is installed above the support plate (4). Connecting straps (5) are fixed on both sides of the support plate (4). Docking buckles (10) are fixed at the top ends of the connecting straps (5). Docking grooves (9) are arranged on both sides of the reinforcement block (7). The docking buckles (10) are inserted into the inner sides of the docking grooves (9). A buffer rod (3) is slidably installed at the bottom of the reinforcement block (7). A pressure plate (6) is fixed at the bottom end of the buffer rod (3).

2. The intelligent inventory storage device using lidar three-dimensional imaging according to claim 1, characterized in that: An annular protrusion is arranged on the outer side of the top end of the buffer rod (3), and the buffer rod (3) is slidably inserted into the support cross beam (1). A reinforcement spring (8) is fixed between the top end of the buffer rod (3) and the reinforcement block (7).

3. The intelligent inventory storage device using lidar three-dimensional imaging according to claim 1, characterized in that: A U-shaped groove is arranged on the inner side of the docking buckle (10). The docking buckle (10) is made of plastic material.

4. An intelligent inventory storage device using lidar three-dimensional imaging according to claim 3, characterized in that: Arc-shaped grooves are arranged on the upper and lower surfaces of the docking buckle (10). Two anti-slip arc-shaped strips (11) are arranged on the inner wall of the docking groove (9) symmetrically up and down. The anti-slip arc-shaped strips (11) are clamped in the arc-shaped grooves.

5. An intelligent inventory storage device using lidar three-dimensional imaging according to claim 1, characterized in that: Both sides of the support plate (4) are inclined upward at an angle of 45 degrees. An arc-shaped groove is arranged on the surface of the support plate (4).

6. The intelligent inventory storage device using lidar three-dimensional imaging according to claim 5, characterized in that: The support plate (4) is made of rubber material. The center of the groove is the same as the center of the support cross beam (1).