Rotary PIN folding device

By designing an automatic adjustment PIN needle rotary folding device, the problems of insufficient breaking length of the PIN needle and insufficient manual bending accuracy are solved, and high-precision PIN needle breaking and installation are achieved, avoiding the occurrence of burrs.

CN223197958UActive Publication Date: 2025-08-08GUANGDONG HUARISE ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202422446346.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-10
Publication Date
2025-08-08
Estimated Expiration
2034-10-10

AI Technical Summary

Technical Problem

When the existing PIN needle rotary folding device faces PIN needles of different thicknesses, the length of the breaking plate is not adjusted properly, which leads to insufficient breaking length, affecting the breaking effect, and manual bending accuracy is difficult to ensure, resulting in errors in the PIN needle when installing the circuit board.

Method used

A PIN needle rotary folding device is designed, including a mounting base, a rotary folding structure, a PIN needle folding adjustment structure and a fixed structure. Through the cooperation of the motor, servo motor and sensor, the position and angle of the breaking plate are automatically adjusted to ensure that the PIN needle limit groove is in precise contact with the material sheet and avoid burrs.

Benefits of technology

Accurate breaking of PIN needles of different thicknesses is achieved, burrs are avoided, and the processing accuracy and installation reliability of PIN needles are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a PIN rotary folding device, which comprises a mounting seat, two symmetrically arranged mounting plates are arranged on the mounting seat, a rotary folding structure is arranged between the two mounting plates, the rotary folding structure is rotatably connected with the two mounting plates, a PIN folding adjusting structure is arranged on the rotary folding structure, and the PIN folding adjusting structure is connected with the mounting plates. A PIN folding adjusting structure is arranged on the mounting base, the PIN folding adjusting structure is in sliding fit with the rotary folding structure, a PIN fixing structure is further arranged on the mounting base and located between the two mounting plates, and an automatic PIN feeding part is arranged between the two mounting plates in a crossing mode. When the device faces PINs with different thicknesses and sizes, the position of the breaking plate can be driven to be adjusted and moved through the operation of the adjusting motor, so that the PIN limiting groove in the end part of the breaking plate is better contacted and attached to the PINs, and the effect of breaking a material sheet on the PINs is better.
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Description

Technical Field

[0001] The utility model relates to the technical field of PIN needle processing, in particular to a PIN needle rotary folding device. Background Art

[0002] With the rapid advancement of electronic technology, electronic products are increasingly moving towards miniaturization, lightness, and thinness. This requires electronic components, including PINs, to be smaller and more sophisticated. This trend requires continuous improvement in the accuracy and reliability of PIN feedstock breaking technology to accommodate connections within ever-smaller spaces. Furthermore, manual bending accuracy is difficult to guarantee, often resulting in significant errors in the bend position, reducing the bending accuracy of the conductive PINs. This makes it difficult to properly install the bent conductive PINs on the circuit board.

[0003] Before the PIN pin is produced, one of the sheets needs to be broken off so that it can be used. However, if the PIN pin is cut during the folding process, burrs will be generated after cutting, which will affect the use of the PIN pin. The sheet on the PIN pin needs to be broken off from the PIN pin by continuously bending it back and forth.

[0004] In the process of rotating and folding the PIN needle in the above patent, since the thickness of the PIN needle and the angle of breaking the PIN needle upper material are different, the length of the existing breaking plate is adjusted back and forth at different times, resulting in the breaking plate being unable to resist and contact the PIN needle during the breaking process, resulting in insufficient breaking length during breaking, affecting the effect of breaking the PIN needle upper material.

[0005] Therefore, it is necessary to provide a PIN needle rotating material folding device for use. Utility Model Content

[0006] The purpose of the present utility model is to provide a PIN needle rotary folding device to solve the problems raised in the above background technology.

[0007] To achieve the above objectives, the present invention provides the following technical solutions:

[0008] A PIN needle rotary folding device comprises a mounting seat, two symmetrically arranged mounting plates are provided on the mounting seat, a rotary folding structure is provided between the two mounting plates, the rotary folding structure is rotatably connected to the two mounting plates, a PIN needle folding adjustment structure is provided on the rotary folding structure, the PIN needle folding adjustment structure and the rotary folding structure are slidably fitted together, a PIN needle fixing structure is also provided on the mounting seat, and the PIN needle fixing structure is located between the two mounting plates, and an automatic PIN needle loading part is provided across the two mounting plates.

[0009] A further technical solution is that the rotating folding material structure includes a motor frame, a breaking plate, a rotating plate and two rotating annular wheels. The motor frame is horizontally arranged on one of the mounting plates, and a circular groove is provided on the mounting plate. The two rotating annular wheels are respectively rotatably connected in the circular grooves on the two mounting plates. The two ends of the rotating plate are horizontally connected to the two rotating annular wheels. The motor frame is provided with a reducer, and the reducer is provided with a servo motor. The reducer is provided with a rotating frame, and the rotating frame is connected to the side wall of the rotating annular wheel. The rotating plate is slidably connected to the rotating plate.

[0010] A further technical solution is that the folding material adjustment structure includes an adjusting motor arranged in a rotating plate, an adjusting gear is provided on the main shaft of the adjusting motor, a slide groove is provided on the rotating plate, a slider is provided on the slide groove, an adjusting rack is provided at the bottom of the rotating plate, the adjusting rack is engaged with the adjusting gear, and the bottom of the breaking plate is a sliding groove that slides with the slider.

[0011] According to a further technical solution, a PIN pin limiting groove is provided at the end of the rotating plate, and a proximity sensor electrically connected to the regulating motor is provided in the PIN pin limiting groove.

[0012] A further technical solution is that the PIN needle fixing structure includes a support seat, a fixed cylinder, a fixed plate and a slide, the support seat is located between two mounting plates, the fixed cylinder is horizontally arranged on the support seat, the slide is horizontally arranged on the top of the support seat, the slide is provided with a moving block that slides with it, the fixed plate is horizontally arranged on the moving block, the fixed plate is provided with a PIN needle fixing protrusion, and the telescopic end of the fixed cylinder is provided with a T-shaped block connected to the moving block.

[0013] According to a further technical solution, a feeding channel is provided in the automatic PIN needle feeding piece, and the automatic PIN needle feeding piece drives the PIN needle to move forward through the feeding channel, and a blanking frame is provided on the automatic PIN needle feeding piece.

[0014] According to a further technical solution, a position sensor is provided on the mounting plate and is arranged toward the rotating annular wheel, and a receiving end of the position sensor is provided on the rotating annular wheel.

[0015] Beneficial effects of the utility model:

[0016] The utility model drives the adjusting gear to rotate on the adjusting rack by adjusting the operation of the motor, thereby causing the sliding groove on the breaking plate to move in the slider, driving the breaking plate to move in the sliding groove so that the PIN pin limiting groove contacts and interferes with the material piece, and after being sensed by the proximity sensor, an electrical signal is transmitted to the controller, and the controller controls the adjusting motor to stop working so that the PIN pin limiting groove provided at the end of the rotating plate just contacts the material piece. Then, the controller controls the servo motor to rotate back and forth to drive the rotating plate to rotate, and the material piece on the PIN pin is broken. When facing PIN pins of different thicknesses and sizes, the position of the breaking plate can be adjusted and moved by adjusting the operation of the motor, so that the PIN pin limiting groove at the end of the breaking plate can better contact and fit with the material piece, so that the material piece is bent and located in the PIN pin limiting groove, and the material piece on the PIN pin is completely broken, so that the breaking effect of the material piece on the PIN pin is better, and no burrs will appear.

[0017] When the position of the PIN needle is fixed and limited by the utility model, the fixed cylinder drives the position of the T-block to move, thereby driving the moving block to move horizontally on the slide, so that the fixed protrusion on the fixed plate moves to the PIN needle, and the position of the PIN needle is fixed and limited, preventing the position of the PIN needle from being offset in the feeding channel during the breaking process, which affects the effect of breaking the PIN needle feeding piece.

[0018] Other features and advantages of the present invention will be described in detail in the subsequent detailed description of the embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 : The three-dimensional structure of the utility model is shown Figure 1 .

[0020] Figure 2 : The three-dimensional structure of the utility model is shown Figure 2 .

[0021] Figure 3 : A top view of the utility model.

[0022] Figure 4 : Schematic diagram of the three-dimensional structure of the PIN needle fixing structure of the present invention.

[0023] Figure 5 : The three-dimensional structure of the folding material adjustment structure of the utility model is split Figure 1 .

[0024] Figure 6 : The three-dimensional structure of the folding material adjustment structure of the utility model is split Figure 2 .

[0025] Figure markings: mounting base 1, mounting plate 11, rotating folding structure 2, motor frame 21, breaking plate 22, PIN needle limiting groove 221, rotating plate 23, rotating ring wheel 24, reducer 25, servo motor 26, rotating frame 27, slide 28, slider 29, folding adjustment structure 3, adjusting motor 31, adjusting gear 32, adjusting rack 33, sliding groove 34, PIN needle fixing structure 4, support base 41, fixed cylinder 42, fixed plate 43, slide 44, fixed protrusion 45, T-block 46, moving block 47, automatic PIN needle loading part 5, loading channel 51, unloading frame 52, position sensor 6. DETAILED DESCRIPTION

[0026] The technical solutions in the embodiments of the present invention will be described clearly and completely below with reference to the accompanying drawings in the embodiments of the present invention.

[0027] Please refer to Figure 1-6 As shown; the utility model provides a technical solution for a PIN needle rotary folding device: a PIN needle rotary folding device, comprising a mounting seat 1, two symmetrically arranged mounting plates 11 are provided on the mounting seat 1, a rotary folding structure 2 is provided between the two mounting plates 11, the rotary folding structure 2 is rotatably connected to the two mounting plates 11, a PIN needle folding adjustment structure 3 is provided on the rotary folding structure 2, the PIN needle folding adjustment structure 3 is slidably fitted with the rotary folding structure 2, a PIN needle fixing structure 4 is further provided on the mounting seat 1, and the PIN needle fixing structure 4 is located between the two mounting plates 11, and an automatic PIN needle loading part 5 is provided across the two mounting plates 11.

[0028] During use, the PIN needle is moved forward to the PIN needle fixing structure 4 through the automatic PIN needle loading part 5, and the position of the PIN needle to be broken is fixed and limited by the PIN needle fixing structure 4 to prevent the position of the PIN needle from being offset in the loading channel 51 during the breaking process, affecting the effect of breaking the PIN needle material sheet. Afterwards, the PIN needle folding adjustment structure 3 can drive the position of the breaking plate 22 to move, so that the PIN needle can better contact and press the breaking plate 22, so that PIN needles of different thicknesses can be broken during the process of breaking the PIN needle. Afterwards, the rotating folding structure 2 is used to drive the breaking plate 22 to rotate to break the material sheet on the PIN needle.

[0029] In this embodiment, referring to Figure 2As shown, the rotating folding structure 2 includes a motor frame 21, a breaking plate 22, a rotating plate 23, and two rotating annular wheels 24. The motor frame 21 is horizontally mounted on one of the mounting plates 11. The mounting plate 11 is provided with a circular groove. The two rotating annular wheels 24 are rotatably connected within the circular grooves of the two mounting plates 11. The rotating plate 23 is horizontally connected to the two rotating annular wheels 24 at both ends. The motor frame 21 is provided with a reducer 25, which is equipped with a servo motor 26. The reducer 25 is provided with a rotating frame 27, which is connected to the sidewalls of the rotating annular wheels 24. The rotating plate 23 is slidably connected to the rotating plate 23. A position sensor 6 is provided on the mounting plate 11, which is positioned toward the rotating annular wheels 24. The rotating annular wheels 24 are provided with a receiving end for the position sensor 6. The position sensor 6 is connected to a controller. The model of the position sensor 6 is Positek P101.

[0030] When the PIN needle is broken, the servo motor 26 works by decelerating the reducer 25 to drive the rotating frame 27 to rotate. The rotation of the rotating frame 27 can drive one of the rotating ring wheels 24 to rotate on the mounting plate 11, thereby driving the other rotating ring wheel 24 to rotate back and forth on the mounting plate 11 through the rotating plate 23. The rotation of the rotating plate 23 can drive the breaking plate 22 to rotate back and forth to break the material on the PIN needle; and in the process of the reducer 25 driving the rotating frame 27 to rotate and thus driving the breaking plate 22 to rotate back and forth to break the material, when the receiving end of the position sensor 6 on the rotating ring wheel 24 contacts the position sensor 6, the reducer 25 stops rotating and then reverses, thereby driving the position of the breaking plate 22 to rotate back and forth in the forward and reverse directions, simulating the bending action of a human hand, and breaking the material on the PIN needle.

[0031] In this embodiment, referring to Figure 4 and Figure 5 As shown, the folding material adjustment structure 3 includes an adjustment motor 31 disposed within a rotating plate 23. An adjustment gear 32 is provided on the main shaft of the adjustment motor 31. A slide 28 is provided on the rotating plate 23, and a slider 29 is provided on the slide 28. An adjustment rack 33 is provided at the bottom of the rotating plate 23, meshing with the adjustment gear 32. The bottom of the breaking plate 22 has a slide groove 34 that slidably engages with the slider 29. A PIN pin retaining groove 221 is provided at the end of the rotating plate 23. A proximity sensor electrically connected to the adjustment motor 31 is located within the PIN pin retaining groove 221. A controller electrically connected to the proximity sensor, the adjustment gear 32, and the servo motor 26 is provided on the mounting base 1. The proximity sensor model is E2E-X3D1-N-Z2M.

[0032] The adjusting motor 31 drives the adjusting gear 32 to rotate on the adjusting rack 33, so that the sliding groove 34 on the breaking plate 22 moves in the slider 29, driving the breaking plate 22 to move in the sliding groove 28 so that the PIN needle limiting groove 221 contacts and interferes with the material. After the proximity sensor senses, the electrical signal is transmitted to the controller, and the controller controls the adjusting motor 31 to stop working, so that the PIN needle limiting groove 221 provided at the end of the rotating plate 23 just contacts the material. Then the controller controls The servo motor 26 rotates back and forth to drive the rotating plate 23 to rotate, thereby breaking the material sheet on the PIN needle. When facing PIN needles of different thicknesses, the position of the breaking plate 22 can be adjusted and moved by adjusting the motor 31, so that the PIN needle limiting groove 221 at the end of the breaking plate 22 can better contact and fit with the material sheet, so that the material sheet is bent and located in the PIN needle limiting groove 221, and the material sheet on the PIN needle is completely broken, so that the breaking effect of the material sheet on the PIN needle is better and no burrs will appear.

[0033] Gear transmission can ensure a precise transmission ratio, which remains essentially constant during operation, helping to ensure the operational accuracy and stability of the entire mechanical system. For example, in the present invention, the gear transmission can precisely control the distance and position of the breaking plate, thereby ensuring the accuracy of PIN processing.

[0034] In this embodiment, referring to Figure 3 As shown, the PIN needle fixing structure 4 includes a support seat 41, a fixed cylinder 42, a fixed plate 43 and a slide 44. The support seat 41 is located between the two mounting plates 11, the fixed cylinder 42 is horizontally arranged on the support seat 41, the slide 44 is horizontally arranged on the top of the support seat 41, and the slide 44 is provided with a moving block 47 that slides with it. The fixed plate 43 is horizontally arranged on the moving block 47, and the fixed plate 43 is provided with a PIN needle fixing protrusion 45. The telescopic end of the fixed cylinder 42 is provided with a T-block 46 connected to the moving block 47.

[0035] When the position of the PIN needle is fixed and limited, the fixed cylinder 42 works to drive the position of the T-block 46 to move, thereby driving the moving block 47 to move horizontally on the slide 44, so that the fixed protrusion 45 on the fixed plate 43 moves to the PIN needle, fixing the position of the PIN needle to prevent the position of the PIN needle from being offset in the loading channel 51 during the breaking process, affecting the effect of breaking the PIN needle loading sheet.

[0036] In this embodiment, a feeding channel 51 is provided in the automatic PIN needle feeding part 5 , and the automatic PIN needle feeding part 5 drives the PIN needle to move forward through the feeding channel 51 . A feeding frame 52 is provided on the automatic PIN needle feeding part 5 .

[0037] The automatic PIN needle loading part 5 belongs to the existing technology. During use, it can drive the PIN needle to move in the loading channel 51, and then drive the position of the PIN needle to move forward to the PIN needle fixing structure 4 to break the PIN needle. The unloading frame 52 can unload the broken PIN needle.

[0038] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

[0039] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A PIN needle rotary folding device, characterized in that: It comprises a mounting seat (1), wherein the mounting seat (1) is provided with two symmetrically arranged mounting plates (11), A rotating folding material structure (2) is provided between the two mounting plates (11), and the rotating folding material structure (2) is rotatably connected to the two mounting plates (11). The rotating material folding structure (2) is provided with a PIN needle folding material adjustment structure (3), and the PIN needle folding material adjustment structure (3) is in sliding cooperation with the rotating material folding structure (2). The mounting seat (1) is further provided with a PIN pin fixing structure (4), and the PIN pin fixing structure (4) is located between the two mounting plates (11). An automatic PIN needle loading component (5) is provided across the two mounting plates (11).

2. A PIN needle rotary folding device according to claim 1, characterized in that: The rotating material folding structure (2) comprises a motor frame (21), a breaking plate (22), a rotating plate (23) and two rotating annular wheels (24). The motor frame (21) is horizontally arranged on one of the mounting plates (11), and a circular groove is provided on the mounting plate (11). The two rotating annular wheels (24) are respectively rotatably connected in the circular grooves on the two mounting plates (11). The two ends of the rotating plate (23) are horizontally connected to two rotating annular wheels (24). A reducer (25) is provided on the motor frame (21), and a servo motor (26) is provided on the reducer (25). The reducer (25) is provided with a rotating frame (27), and the rotating frame (27) is connected to the side wall of the rotating annular wheel (24). The rotating plate (23) is slidably connected to the rotating plate (23).

3. The PIN needle rotary folding device according to claim 2, characterized in that: The folding material adjustment structure (3) comprises an adjustment motor (31) arranged in the rotating plate (23), and an adjustment gear (32) is provided on the main shaft of the adjustment motor (31). The rotating plate (23) is provided with a slide groove (28), the slide groove (28) is provided with a slider (29), and the bottom of the rotating plate (23) is provided with an adjustment rack (33). The adjusting rack (33) is meshed with the adjusting gear (32), and the bottom of the breaking plate (22) is slidably engaged with the sliding groove (34) of the slider (29).

4. The PIN needle rotary folding device according to claim 3, characterized in that: A PIN pin limiting groove (221) is provided at the end of the rotating plate (23), and a proximity sensor electrically connected to the regulating motor (31) is provided in the PIN pin limiting groove (221).

5. The PIN needle rotary folding device according to claim 1, characterized in that: The PIN pin fixing structure (4) comprises a support seat (41), a fixing cylinder (42), a fixing plate (43) and a slideway (44). The support base (41) is located between two mounting plates (11), the fixed cylinder (42) is horizontally arranged on the support base (41), and the slideway (44) is horizontally arranged on the top of the support base (41). The slideway (44) is provided with a moving block (47) that is slidably engaged therewith, the fixed plate (43) is horizontally arranged on the moving block (47), the fixed plate (43) is provided with a PIN needle fixing protrusion (45), and the telescopic end of the fixed cylinder (42) is provided with a T-shaped block (46) connected to the moving block (47).

6. The PIN needle rotary folding device according to claim 1, characterized in that: A feeding channel (51) is provided in the automatic PIN needle feeding piece (5), and the automatic PIN needle feeding piece (5) drives the PIN needle to move forward through the feeding channel (51). A feeding frame (52) is provided on the automatic PIN needle feeding piece (5).

7. The PIN needle rotary folding device according to claim 2, characterized in that: A position sensor (6) is provided on the mounting plate (11) and is arranged toward the rotating annular wheel (24), and a receiving end of the position sensor (6) is provided on the rotating annular wheel (24).