Winding device for radio and television cable processing

Abstract

The utility model relates to the technical field of cable processing equipment, and discloses a radio and television cable processing and winding device which comprises a supporting frame, a first fixing plate fixedly connected to the outside of the supporting frame, a shell fixedly connected to the outside of the supporting frame and a second fixing plate fixedly connected to the outside of the supporting frame. The exterior of the second fixing plate is fixedly connected with an adjusting assembly used for preventing a cable from being wound, the output end of the adjusting assembly is fixedly connected with a first transmission shaft, the exterior of the first transmission shaft is rotationally connected with a rotating disc, the exterior of the rotating disc is fixedly connected with a connecting rod, and the exterior of the connecting rod is slidably connected with a sliding groove. According to the cable processing and winding device, by starting the first motor, the intermittent gear drives the fixed roller to slide through the follow-up rack rod, then the cable processing and winding device can automatically adjust and control the position and tension of a cable in the winding process, the downtime caused by improper winding is shortened, and therefore the production efficiency is remarkably improved.

Description

Technical Field

[0001] The utility model relates to the technical field of cable processing equipment, in particular to a broadcasting and television cable processing and winding device. Background Art

[0002] The SVA cable processing and winding device is widely used in industrial production lines for large-scale cable manufacturing and processing. It is a device used to process and wind cable materials (such as copper wire, aluminum wire, etc.) into reels or disks during the cable production process. This device can improve production efficiency, save labor costs, and ensure the stability and quality of the cable during the winding process.

[0003] Some cable processing and winding devices in the existing technology lack an effective anti-entanglement mechanism, which causes the cables to frequently become knotted or entangled with each other during the winding process. This not only reduces the winding speed, but also requires shutdown for manual intervention, thereby further reducing overall production efficiency, increasing equipment wear and failure risks, shortening the service life of the equipment, and increasing maintenance costs. Therefore, a radio and television cable processing and winding device is proposed to solve the above problems. Utility Model Content

[0004] In order to make up for the above shortcomings, the present invention provides a broadcasting and television cable processing and winding device, which aims to improve the problem that some devices in the prior art are unable to prevent the cable processing and winding device from winding.

[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0006] A radio and television cable processing and winding device comprises a support frame, the outside of the support frame is fixedly connected to a fixed plate 1, the outside of the support frame is fixedly connected to a shell, the outside of the support frame is fixedly connected to a fixed plate 2, the outside of the fixed plate 2 is fixedly connected to an adjustment component for cable anti-winding, the output end of the adjustment component is fixedly connected to a transmission shaft 1, the outside of the transmission shaft 1 is rotatably connected to a turntable, the outside of the turntable is fixedly connected to a connecting rod, the outside of the connecting rod is slidably connected to a slide groove, the outside of the slide groove is fixedly connected to an intermittent gear, the outside of the intermittent gear is rotatably connected to a follower rack rod, the outside of the follower rack rod is slidably connected to a fixed block, and the outside of the follower rack rod is fixedly connected to a fixed roller;

[0007] As a further description of the above technical solution:

[0008] The adjustment assembly includes a motor 1, the exterior of the motor 1 is fixedly connected to the exterior of the fixing plate 2, and the exterior of the transmission shaft 1 is rotatably connected to the interior of the motor 1;

[0009] As a further description of the above technical solution:

[0010] The outside of the support frame is fixedly connected to a fixing plate 3, the outside of the fixing plate 3 is fixedly connected to a motor 2, the output end of the motor 2 is fixedly connected to a transmission shaft 2, the outside of the transmission shaft 2 is rotatably connected to a driving gear, and the outside of the driving gear is rotatably connected to a driven gear;

[0011] As a further description of the above technical solution:

[0012] The interior of the driven gear is fixedly connected to a connecting pipe, the interior of the connecting pipe is fixedly connected to a brush, the exterior of the connecting pipe is rotatably connected to a connecting ring, the exterior of the connecting ring is fixedly connected to a fixing rod;

[0013] As a further description of the above technical solution:

[0014] The outside of the support frame is fixedly connected to a support base, the outside of the support base is fixedly connected to a motor 3, and the output end of the motor 3 is fixedly connected to a transmission shaft 3;

[0015] As a further description of the above technical solution:

[0016] The outside of the transmission shaft 3 is rotatably connected to a belt, and the outside of the transmission shaft 3 is fixedly connected to a fixing ring 1;

[0017] As a further description of the above technical solution:

[0018] The inner portion of the belt is rotatably connected to a follower shaft, and the outer portion of the follower shaft is fixedly connected to a second fixing ring;

[0019] As a further description of the above technical solution:

[0020] The exterior of the follower shaft is rotatably connected to a winding wheel, and the exterior of the winding wheel is fixedly connected to a winding rod.

[0021] The utility model has the following beneficial effects:

[0022] 1. In the utility model, by starting motor 1, the transmission shaft 1 can drive the turntable to rotate. Under the rotation of the turntable, the motor 1 drives the connecting rod to slide inside the slide groove through the transmission shaft 1. Under the movement of the slide groove, the slide groove drives the follower rod to rotate through the intermittent gear. Under the movement of the slide groove, the intermittent gear drives the fixed roller to slide through the follower rack rod. Then, the cable processing winding device can automatically adjust and control the position and tension of the cable during the winding process, reduce the downtime caused by improper winding, and thus significantly improve production efficiency.

[0023] 2. In the utility model, by starting the second motor, the second transmission shaft can drive the driving gear to rotate. Under the rotation of the driving gear, the second motor drives the driving gear to rotate outside the driven gear through the second transmission shaft. Under the movement of the driven gear, the connecting tube drives the brush to rotate through the connecting ring, and then the cable processing winding device can be realized. By automatically cleaning the cable during the winding process, the influence of impurities and dirt on the cable can be reduced, and the quality and performance of the final product can be ensured. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 This is a three-dimensional schematic diagram of the broadcasting and television cable processing and winding device proposed in the utility model;

[0025] Figure 2 This is a structural diagram of the winding wheel of the broadcasting and television cable processing and winding device proposed in the utility model;

[0026] Figure 3 This is a structural diagram of the fixed drum of the broadcasting and television cable processing and winding device proposed in the utility model;

[0027] Figure 4 for Figure 2 Enlarged view of point A in the middle.

[0028] Legend:

[0029] 1. Support frame; 2. Fixed plate 1; 3. Housing; 4. Fixed plate 2; 5. Motor 1; 6. Drive shaft 1; 7. Turntable; 8. Connecting rod; 9. Slide; 10. Intermittent gear; 11. Follower rack rod; 12. Fixed block; 13. Fixed roller; 14. Fixed plate 3; 15. Motor 2; 16. Drive shaft 2; 17. Driving gear; 18. Driven gear; 19. Connecting pipe; 20. Brush; 21. Connecting ring; 22. Fixed rod; 23. Support seat; 24. Motor 3; 25. Drive shaft 3; 26. Belt; 27. Fixed ring 1; 28. Follower shaft; 29. ​​Fixed ring 2; 30. Winding wheel; 31. Winding rod. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0031] Reference Figures 1 to 2The utility model provides an embodiment: a radio and television cable processing and winding device, including a support frame 1, which is the basic supporting structure of the entire radio and television cable processing and winding device, and is usually made of a solid metal material, such as steel. The outside of the support frame 1 is fixedly connected with a fixing plate 1 2, which is fixedly connected to the outside of the support frame 1. Its material is generally the same or similar to that of the support frame 1 to ensure the reliability of the connection and the consistency of the structure. The outside of the support frame 1 is fixedly connected with a shell 3, which is also fixed to the outside of the support frame 1. Its material is a metal sheet or plastic, etc. The outside of the support frame 1 is fixedly connected with a fixing plate 2 4, which is also a component fixed to the outside of the support frame 1. Its material and manufacturing process are similar to those of the fixing plate 1 2. The outside of the fixing plate 2 4 is fixedly connected with an adjustment component for preventing the cable from winding.

[0032] The output end of the adjustment component is fixedly connected with a transmission shaft 6, which is an important component connecting the motor 5 and the turntable 7. It is usually made of high-strength metal materials, such as alloy steel. The external rotation of the transmission shaft 6 is connected to the turntable 7, which is a key component in the cable winding device. It is usually made of metal materials and has a circular shape. The outside of the turntable 7 is fixedly connected to a connecting rod 8, which is fixed to the outside of the turntable 7. Its material is generally metal and has a certain strength and rigidity. The outside of the connecting rod 8 is slidably connected to a slide groove 9, which is a component that works with the connecting rod 8. It is usually fixed to the outside of the intermittent gear 10. The outside of the slide groove 9 is fixedly connected to the intermittent gear 10, which is one of the important components for realizing intermittent cable winding. It is usually made of metal materials and has a specific tooth shape and number of teeth. The external rotation of the intermittent gear 10 is connected to a follower rack rod 11, which works with the intermittent gear 10. It is usually made of metal materials and has a rack on one side surface that meshes with the intermittent gear 10.

[0033] The external sliding connection of the follower rack rod 11 is connected with a fixed block 12, which is a component for fixing and guiding the follower rack rod 11. It is usually made of metal material and has certain strength and rigidity. The external fixed connection of the follower rack rod 11 is connected with a fixed roller 13, which is a component that directly contacts the cable and winds or otherwise operates it. It is usually made of metal or plastic and other materials. The adjustment component includes a motor 5, which is the core power source of the adjustment component. It usually adopts an AC motor or a DC motor. The specific type is selected according to the working requirements and usage scenarios of the device. The external part of the motor 5 is fixedly connected to the outside of the fixed plate 2 4, and the external rotation of the transmission shaft 6 is connected to the inside of the motor 5.

[0034] Reference Figures 2 to 3The outside of the support frame 1 is fixedly connected to a fixing plate 3 14, which is fixed to the outside of the support frame 1. Its material is usually metal, such as steel, etc., with high strength and rigidity to ensure that it can stably bear the various forces generated by the motor 2 15 and its operation. The outside of the fixing plate 3 14 is fixedly connected to the motor 2 15, which is one of the important components for providing power to the device. It can be an AC motor or a DC motor. The specific type depends on the working requirements and usage scenarios of the device. The output end of the motor 2 15 is fixedly connected to the transmission shaft 2 16, which plays a key role in transmitting the power of the motor 2 15. It is generally made of high-strength metal materials, such as alloy steel, etc.

[0035] The external rotation of the transmission shaft 2 16 is connected to the driving gear 17, which is an important component of the transmission. It is usually made of metal material and has a specific tooth shape and number of teeth. The external rotation of the driving gear 17 is connected to the driven gear 18, which cooperates with the driving gear 17 to realize the transmission of power and the conversion of speed. The internal of the driven gear 18 is fixedly connected to the connecting pipe 19, which is an intermediate component connecting the driven gear 18 and the brush 20. It is usually made of metal material and has a certain strength and rigidity to ensure that the brush 20 can be stably driven to work during the rotation process. The internal of the connecting pipe 19 is fixedly connected to the brush 20, which is a component in the device for performing specific functions, such as cleaning or other processing of the cable surface. The external rotation of the connecting pipe 19 is connected to the connecting ring 21, which plays the role of connection and support. It is usually made of metal or high-strength plastic and other materials.

[0036] The outside of the connecting ring 21 is fixedly connected to a fixing rod 22, which is a component for supporting and fixing the connecting ring 21. It is usually made of metal material and has high strength and rigidity. The outside of the support frame 1 is fixedly connected to a support seat 23, which is a component for installing and supporting motor three 24. It is usually made of metal material and has sufficient strength and stability. The outside of the support seat 23 is fixedly connected to motor three 24, which is another power source in the device. Its function is to drive other related components to work. The specific function needs to be determined according to the design and work flow of the entire device. The output end of motor three 24 is fixedly connected to drive shaft three 25, which is a transmission component for the power output of motor three 24. Its material and manufacturing process are similar to those of drive shaft two 16. It is usually made of high-strength metal material to ensure that it can withstand the torque and speed transmitted by motor three 24.

[0037] Reference Figures 3 and 4The external rotation of the transmission shaft 3 25 is connected with a belt 26, which is a common transmission component, usually made of elastic materials such as rubber or polyurethane, with good flexibility and wear resistance. The external fixed connection of the transmission shaft 3 25 is a fixed ring 27, which is fixed to the outside of the transmission shaft 3 25 and mainly plays the role of axial positioning of the belt 26. The internal rotation of the belt 26 is connected with a follower shaft 28, which works with the belt 26 to realize power transmission and drive the winding wheel 30 to rotate.

[0038] The outside of the follower shaft 28 is fixedly connected to a fixing ring 29, which is fixed to the outside of the follower shaft 28. Its function is similar to that of the fixing ring 1 27, which is mainly to axially position the belt 26 to prevent the belt 26 from axially moving on the follower shaft 28. The outside of the follower shaft 28 is rotatably connected to a winding wheel 30, which is the main component for winding radio and television cables. It is usually made of high-strength plastic or metal materials. The outside of the winding wheel 30 is fixedly connected to a winding rod 31, which is fixed to the outside of the winding wheel 30. It mainly plays the role of guiding cable winding and fixing the cable position.

[0039] Working Principle: During operation, Motor 5, the core power source of the adjustment assembly, begins to rotate. Motor 5 drives drive shaft 6, which in turn rotates turntable 7, which is rotatably connected to it. Connecting rod 8, fixed to the outside of turntable 7, moves with it. Because connecting rod 8 is slidably connected to a chute 9 fixed to the outside of intermittent gear 10, when connecting rod 8 moves, it slides within chute 9, driving intermittent gear 10 to perform intermittent rotation.

[0040] As the intermittent gear 10 rotates, a follower rack rod 11, rotatably connected to its exterior and bearing a rack on one side, undergoes linear reciprocating motion due to the meshing of the rack and intermittent gear 10. Guided and supported by an external fixed block 12, the follower rack rod 11 steadily moves along a predetermined linear path. A fixed roller 13, fixedly connected to the other end of the follower rack rod 11, responds to the movement of the follower rack rod 11, performing cable winding and other operations, thus completing the intermittent cable winding process. Throughout this process, each component works in coordination to ensure the orderly execution of the cable winding process.

[0041] The support frame 1 provides a stable foundation for the entire device, while components such as the fixing plate 1 2 and fixing plate 2 4 provide mounting and fixing locations for other related components. The outer casing 3 protects the internal components. Drive shaft 1 6, a key component for connection and transmission, accurately transmits power from motor 1 5 to the turntable 7 and subsequent related components, enabling the entire device to perform cable processing and winding functions as designed. The turntable 7, connecting rod 8, chute 9, intermittent gear 10, follower rack rod 11, fixing block 12, and fixed roller 13, through their individual movement and interaction, complete the series of actions from power input to cable winding, collectively forming a complete cable processing and winding workflow.

[0042] Motor 2 (15) operates, providing driving force as a power source. Drive shaft (2) (16) fixedly connected to its output end transmits the power from motor 2 (15). Drive shaft (2) (16) drives a driving gear (17) rotatably connected thereto. Driving gear (17) engages with driven gear (18), transmitting power to driven gear (18), thereby converting the rotational speed. Connecting tube (19) fixedly connected to driven gear (18) rotates with driven gear (18), thereby rotating brush (20) fixedly connected thereto.

[0043] During this process, the connecting ring 21, which is rotatably connected to the exterior of the connecting tube 19, provides support and connection, allowing the connecting tube 19 to rotate relatively stably. The fixing rod 22, which is fixedly attached to the exterior of the connecting ring 21, provides support for the connecting ring 21, ensuring the stability of the entire structure. Through this series of actions, the power from the motor 2 15 is ultimately transmitted to the brush 20, enabling it to clean or otherwise treat the cable surface, completing the workflow of this portion of the device.

[0044] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A radio and television cable processing and winding device, comprising a support frame (1), characterized in that: The support frame (1) is fixedly connected to a fixing plate 1 (2) on the outside, the support frame (1) is fixedly connected to a housing (3) on the outside, the support frame (1) is fixedly connected to a fixing plate 2 (4) on the outside, the fixing plate 2 (4) is fixedly connected to an adjustment component for preventing cable winding on the outside, the output end of the adjustment component is fixedly connected to a transmission shaft 1 (6), the transmission shaft 1 (6) is externally rotatably connected to a turntable (7), the turntable (7) is externally fixedly connected to a connecting rod (8), the connecting rod (8) is externally slidably connected to a slide groove (9), the slide groove (9) is externally fixedly connected to an intermittent gear (10), the intermittent gear (10) is externally rotatably connected to a follower rack rod (11), the follower rack rod (11) is externally slidably connected to a fixed block (12), and the follower rack rod (11) is externally fixedly connected to a fixed roller (13).

2. The broadcast cable processing and winding device according to claim 1, characterized in that: The adjustment assembly includes a motor 1 (5), the outside of the motor 1 (5) is fixedly connected to the outside of the fixed plate 2 (4), and the outside of the transmission shaft 1 (6) is rotatably connected to the inside of the motor 1 (5).

3. The broadcasting and television cable processing and winding device according to claim 1, characterized in that: The support frame (1) is fixedly connected to a fixing plate 3 (14) on the outside, the fixing plate 3 (14) is fixedly connected to a motor 2 (15) on the outside, the output end of the motor 2 (15) is fixedly connected to a transmission shaft 2 (16), the outside of the transmission shaft 2 (16) is rotatably connected to a driving gear (17), and the outside of the driving gear (17) is rotatably connected to a driven gear (18).

4. The broadcasting and television cable processing and winding device according to claim 3, characterized in that: The interior of the driven gear (18) is fixedly connected to a connecting tube (19), the interior of the connecting tube (19) is fixedly connected to a brush (20), the exterior of the connecting tube (19) is rotatably connected to a connecting ring (21), and the exterior of the connecting ring (21) is fixedly connected to a fixing rod (22).

5. The broadcasting and television cable processing and winding device according to claim 1, characterized in that: The outside of the support frame (1) is fixedly connected to a support seat (23), the outside of the support seat (23) is fixedly connected to a motor three (24), and the output end of the motor three (24) is fixedly connected to a transmission shaft three (25).

6. The broadcasting and television cable processing and winding device according to claim 5, characterized in that: The outside of the transmission shaft three (25) is rotatably connected to a belt (26), and the outside of the transmission shaft three (25) is fixedly connected to a fixing ring one (27).

7. The broadcasting and television cable processing and winding device according to claim 6, characterized in that: The belt (26) is internally rotatably connected to a follower shaft (28), and the follower shaft (28) is externally fixedly connected to a second fixing ring (29).

8. The broadcasting and television cable processing and winding device according to claim 7, characterized in that: The exterior of the follower shaft (28) is rotatably connected to a winding wheel (30), and the exterior of the winding wheel (30) is fixedly connected to a winding rod (31).

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