Wire rod cleaning equipment for core wire production

Abstract

The utility model discloses wire rod cleaning equipment for core wire production, which relates to the technical field of wire rod cleaning and comprises a shell and a cleaning unit. A plate groove is formed in the top surface of the shell; the cleaning unit comprises a top plate, hanging rings, a T-shaped block, a cleaning brush, a T-shaped groove and a cleaning barrel, the top plate is correspondingly connected with a top panel groove of the shell in a clamped mode, the hanging rings are arranged on the two sides of the bottom face of the top plate, the hanging rings are rotationally connected with the outer side of the cleaning barrel, the T-shaped groove is formed in the cleaning barrel, the T-shaped block is fixed to the outer side end of the cleaning brush, and the T-shaped groove is connected with the T-shaped block. The T-shaped blocks are correspondingly inserted into the T-shaped grooves; according to the wire rod cleaning equipment for core wire production, the worm and the worm gear are meshed to drive the cleaning barrel to rotate, so that the cleaning brush uniformly cleans the surface of a wire rod, meanwhile, the cleaning spray pipe can remove fine impurities on the surface of the wire rod, and the cleaning effect is effectively improved.

Description

Technical Field

[0001] This utility model relates to the field of wire rod cleaning technology, specifically to a wire rod cleaning device for welding core production. Background Technology

[0002] The metal core coated with flux in a welding electrode is called the welding core. It is generally made from wire rod, typically referring to small-diameter round steel wire rod in coils. There are many varieties; low-carbon steel wire rod is commonly called soft wire, while medium and high-carbon steel wire rod is commonly called hard wire. Wire rod is mainly used as raw material for wire drawing, but it can also be used directly as building material and processed into machine parts. Stainless steel wire rod is used to manufacture stainless steel wire, stainless steel spring wire, stainless steel upsetting wire, and stainless steel wire rope. During the production process of the welding core, a thin layer of iron oxide scale forms on the surface of the wire rod during air cooling. This iron oxide scale can affect subsequent processing. Traditional cleaning equipment mostly uses fixed cleaning brushes to clean it, which can easily lead to incomplete cleaning. Therefore, we propose a wire rod cleaning device for welding core production. Utility Model Content

[0003] The technical problem to be solved by this utility model is to overcome the existing defects and provide a wire rod cleaning device for welding core production. The worm gear and worm wheel mesh to drive the cleaning barrel to rotate, so that the cleaning brush can clean the surface of the wire rod evenly. At the same time, the cleaning nozzle can remove the fine impurities on the surface of the wire rod, thereby effectively improving the cleaning effect and effectively solving the problems in the background technology.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a wire rod cleaning device for welding core production, comprising a housing and a cleaning unit;

[0005] Casing: The top surface has a groove;

[0006] Cleaning unit: includes a top plate, hanging rings, T-shaped blocks, cleaning brushes, T-shaped grooves, and a cleaning bucket. The top plate is snapped into the groove on the top panel of the outer shell. Hanging rings are provided on both sides of the bottom surface of the top plate. The hanging rings are rotatably connected to the outside of the cleaning bucket. T-shaped grooves are provided inside the cleaning bucket. T-shaped blocks are fixed to the outer end of the cleaning brush. The T-shaped blocks are inserted into the corresponding T-shaped grooves.

[0007] It also includes a controller, which is located on the front side of the housing, and the input terminal of the controller is electrically connected to the output terminal of an external power supply.

[0008] The T-block is inserted into the T-slot to install the cleaning brush. The rotating cleaning bucket inside the hanging ring allows the cleaning brush to rotate continuously, thereby improving the cleaning effect on the surface of the wire rod.

[0009] Furthermore, the cleaning unit also includes an air pump, a limiting rod, a cleaning nozzle, a bidirectional lead screw, and a rotating wheel. There are two bidirectional lead screws, each rotatably connected to both sides inside the housing. A rotating wheel is installed at the front end of each bidirectional lead screw. The threads at both ends of the bidirectional lead screw are opposite. The bidirectional lead screw is threadedly connected to the threaded hole at the bottom end of the cleaning nozzle. The air pump is fixed to the top surface of the housing. The air pump's outlet pipe is connected to the air inlet of the cleaning nozzle. The input end of the air pump is electrically connected to the output end of the controller. Rotating the rotating wheel drives the bidirectional lead screw to rotate, adjusting the position of the two cleaning nozzles. Starting the air pump sprays gas through the cleaning nozzles to remove fine impurities from the surface of the wire rod, thereby effectively improving the cleaning effect.

[0010] Furthermore, the cleaning unit also includes a motor, a worm gear, a worm wheel, and an electric telescopic rod. There are two electric telescopic rods, which are fixed to the front and rear sides of the outer casing respectively. The top of the electric telescopic rod is connected to one side of the bottom surface of the top plate. There are two motors, which are fixed to both sides of the top surface of the top plate respectively. The output shaft of the motor is connected to the top of the worm gear. The worm wheel is fixed to the outer side of the cleaning bucket and meshes with the worm gear. The input ends of the motor and the electric telescopic rod are electrically connected to the output end of the controller. Starting the motor drives the worm gear to mesh with the worm wheel to rotate the cleaning bucket, while the electric telescopic rod can raise and lower the cleaning bucket to facilitate subsequent maintenance.

[0011] Furthermore, it also includes a frame and an industrial camera. The frame is fixed to the left side of the housing, and the industrial camera is placed inside the frame. The input end of the industrial camera is electrically connected to the output end of the controller. The industrial camera inside the frame can inspect the cleaned wire rod to prevent incomplete cleaning from affecting the subsequent production of welding cores.

[0012] Furthermore, it also includes lighting fixtures and transparent windows. There are two lighting fixtures installed on the left and right sides inside the housing, respectively. There are two transparent windows installed on the front side of the housing, respectively. The input of the lighting fixtures is electrically connected to the output of the controller. The lighting fixtures can illuminate the interior of the housing to facilitate personnel to view through the transparent windows.

[0013] Furthermore, it also includes a conveyor wheel and a waste box. The conveyor wheel is rotatably connected to the through groove on the side of the outer shell, and the waste box is slidably installed with the box groove opened on the left side of the outer shell. The conveyor wheel facilitates the conveying of wire rods, while the pulled waste box can collect the impurities that fall off during cleaning.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows: This wire rod cleaning equipment for welding core production has the following advantages:

[0015] 1. Install the cleaning brush by inserting the T-block into the T-slot. Start the motor to drive the worm gear and turbine to mesh, which in turn drives the cleaning bucket inside the hanging ring to rotate. This allows the cleaning brush to rotate continuously, thereby improving the cleaning effect on the surface of the wire rod.

[0016] 2. The position of the two cleaning nozzles is adjusted by rotating the rotary wheel to drive the bidirectional lead screw. The air pump is started to spray gas through the cleaning nozzles to remove small impurities on the surface of the wire rod, thereby effectively improving the cleaning effect.

[0017] 3. An industrial camera inside the frame can inspect the cleaned wire rods to prevent incomplete cleaning from affecting the subsequent production of welding cores, while a pull-out waste box can collect impurities that fall off during cleaning. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the internal structure of the outer shell of this utility model;

[0020] Figure 3 This is a schematic diagram of the cleaning unit structure of this utility model.

[0021] In the diagram: 1. Outer casing; 2. Cleaning unit; 21. Top plate; 22. Hanging ring; 23. T-block; 24. Cleaning brush; 25. T-slot; 26. Cleaning bucket; 27. Air pump; 28. Limiting rod; 29. ​​Cleaning nozzle; 210. Two-way lead screw; 211. Rotary wheel; 212. Motor; 213. Worm gear; 214. Worm wheel; 215. Electric telescopic rod; 3. Frame; 4. Industrial camera; 5. Lighting lamp; 6. Transparent window; 7. Conveyor wheel; 8. Waste box; 9. Controller. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figure 1-3 This embodiment provides a technical solution: a wire rod cleaning device for welding core production, including a housing 1 and a cleaning unit 2;

[0024] Outer shell 1: A groove is provided on the top surface;

[0025] Cleaning unit 2 includes a top plate 21, hanging rings 22, T-blocks 23, a cleaning brush 24, T-slots 25, and a cleaning bucket 26. The top plate 21 is correspondingly engaged with the top panel groove of the outer casing 1. Hanging rings 22 are provided on both sides of the bottom surface of the top plate 21, and the hanging rings 22 are rotatably connected to the outer side of the cleaning bucket 26. T-slots 25 are provided inside the cleaning bucket 26. T-blocks 23 are fixed to the outer end of the cleaning brush 24, and the T-blocks 23 are correspondingly inserted into the T-slots 25. Cleaning unit 2 also includes an air pump 27 and a limiting rod 28. The cleaning nozzle 29, the double-ended lead screw 210, and the rotating wheel 211 are all included. There are two double-ended lead screws 210, each rotatably connected to one side of the housing 1. The rotating wheel 211 is mounted on the front end of each double-ended lead screw 210. The threads at both ends of the double-ended lead screw 210 are opposite. The double-ended lead screw 210 is threadedly connected to the threaded hole at the bottom of the cleaning nozzle 29. The air pump 27 is fixed to the top surface of the housing 1. The air outlet of the air pump 27 is connected to the air inlet of the cleaning nozzle 29. The input end of the air pump 27 is electrically connected to the output end of the controller 9. The rotating wheel... 211 drives the bidirectional lead screw 210 to rotate, thereby adjusting the position of the two cleaning nozzles 29. The air pump 27 is activated to spray gas through the cleaning nozzles 29 to remove fine impurities from the wire rod surface, effectively improving the cleaning effect. The cleaning unit 2 also includes a motor 212, a worm gear 213, a worm wheel 214, and an electric telescopic rod 215. There are two electric telescopic rods 215, fixed to the front and rear sides of the outer casing 1 respectively. The top of the electric telescopic rod 215 is connected to one side of the bottom surface of the top plate 21. The motor 212... There are two motors 212, which are fixed on both sides of the top surface of the top plate 21. The output shaft of the motor 212 is connected to the top end of the worm gear 213. The worm wheel 214 is fixed on the outer side of the cleaning bucket 26 and meshes with the worm gear 213. The input ends of the motor 212 and the electric telescopic rod 215 are electrically connected to the output end of the controller 9. The motor 212 is started to drive the worm gear 213 to mesh with the worm gear 214 to drive the cleaning bucket 26 to rotate. The electric telescopic rod 215 can raise and lower the cleaning bucket 26 to facilitate subsequent maintenance.

[0026] The system also includes a controller 9, located on the front side of the housing 1. The input of the controller 9 is electrically connected to the output of an external power supply. A T-shaped block 23 is inserted into a T-slot 25 to mount the cleaning brush 24. The rotating cleaning bucket 26 inside the hanging ring 22 allows the cleaning brush 24 to rotate continuously, improving the cleaning effect on the wire rod surface. The system also includes a frame 3 and an industrial camera 4. The frame 3 is fixed to the left side of the housing 1, and the industrial camera 4 is placed inside the frame 3. The input of the industrial camera 4 is electrically connected to the output of the controller 9. The industrial camera 4 inside the frame 3 can inspect the cleaned wire rod to prevent incomplete cleaning from affecting subsequent core welding. The production process also includes lighting lamps 5 and transparent windows 6. There are two lighting lamps 5, which are installed on the left and right sides inside the housing 1 respectively. There are two transparent windows 6, which are installed on the front side of the housing 1 respectively. The input end of the lighting lamp 5 is electrically connected to the output end of the controller 9. The lighting lamp 5 can illuminate the inside of the housing 1 so that personnel can easily look through the transparent windows 6. It also includes conveyor wheels 7 and waste boxes 8. The conveyor wheels 7 are rotatably connected to the through groove on the side of the housing 1. The waste boxes 8 are slidably installed in the box groove opened on the left side of the housing 1. The conveyor wheels 7 facilitate the conveying of wire rods, while the pulled waste boxes 8 can collect the impurities that fall off during cleaning.

[0027] The working principle of the wire rod cleaning equipment for welding core production provided by this utility model is as follows: First, the T-shaped block 23 is inserted into the T-shaped groove 25 to install the cleaning brush 24. The set conveyor wheel 7 conveys the wire rod. The motor 212 is started to drive the worm gear 213 to mesh with the turbine 214 to drive the cleaning barrel 26 to rotate, so that the cleaning brush 24 rotates continuously to improve the cleaning effect of the wire rod surface. At the same time, the rotating wheel 211 drives the bidirectional screw 210 to rotate to adjust the position of the two cleaning nozzles 29. The air pump 27 is started to spray gas through the cleaning nozzles 29 to remove small impurities on the wire rod surface, thereby effectively improving the cleaning effect. The electric telescopic rod 215 can raise and lower the cleaning barrel 26 to facilitate subsequent maintenance. The industrial camera 4 inside the frame 3 can detect the cleaned wire rod to prevent incomplete cleaning from affecting the subsequent production of welding cores.

[0028] It is worth noting that the controller 9 disclosed in the above embodiments is model S7-200, while the industrial camera 4 can be freely configured according to the actual application scenario. It is recommended to use an industrial camera model GX2500-C, and the air pump 27 can be a turbine air pump model RB-21D. The controller 9 controls the operation of the air pump 27, motor 212, electric telescopic rod 215, industrial camera 4, and lighting 5 using methods commonly used in the prior art.

[0029] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A wire rod cleaning device for welding core production, characterized in that: Includes a housing (1) and a cleaning unit (2); Outer shell (1): A plate groove is provided on the top surface; Cleaning unit (2): includes a top plate (21), hanging rings (22), T-shaped blocks (23), cleaning brushes (24), T-shaped grooves (25) and cleaning buckets (26). The top plate (21) is correspondingly engaged with the top panel groove of the outer shell (1). Hanging rings (22) are provided on both sides of the bottom surface of the top plate (21). The hanging rings (22) are rotatably connected to the outer side of the cleaning buckets (26). T-shaped grooves (25) are provided inside the cleaning buckets (26). T-shaped blocks (23) are fixed to the outer end of the cleaning brushes (24). The T-shaped blocks (23) are correspondingly inserted into the T-shaped grooves (25). The system also includes a controller (9), which is located on the front side of the housing (1). The input terminal of the controller (9) is electrically connected to the output terminal of an external power supply.

2. The wire rod cleaning equipment for welding core production according to claim 1, characterized in that: The cleaning unit (2) also includes an air pump (27), a limiting rod (28), a cleaning nozzle (29), a two-way lead screw (210), and a rotating wheel (211). There are two two-way lead screws (210) which are rotatably connected to the two sides inside the housing (1). The rotating wheel (211) is installed on the front end of the two-way lead screw (210). The threads at both ends of the two-way lead screw (210) are opposite. The two-way lead screw (210) is threadedly connected to the screw hole at the bottom end of the cleaning nozzle (29). The air pump (27) is fixed on the top surface of the housing (1). The air outlet of the air pump (27) is connected to the air inlet of the cleaning nozzle (29). The input end of the air pump (27) is electrically connected to the output end of the controller (9).

3. The wire rod cleaning equipment for welding core production according to claim 1, characterized in that: The cleaning unit (2) also includes a motor (212), a worm (213), a worm wheel (214), and an electric telescopic rod (215). There are two electric telescopic rods (215) and they are fixed to the front and rear sides of the outer casing (1). The top of the electric telescopic rod (215) is connected to one side of the bottom surface of the top plate (21). There are two motors (212) and they are fixed to the two sides of the top surface of the top plate (21). The output shaft of the motor (212) is connected to the top of the worm (213). The worm wheel (214) is fixed to the outer side of the cleaning bucket (26). The worm wheel (214) meshes with the worm (213). The input ends of the motor (212) and the electric telescopic rod (215) are electrically connected to the output end of the controller (9).

4. The wire rod cleaning equipment for welding core production according to claim 1, characterized in that: It also includes a frame (3) and an industrial camera (4), the frame (3) being fixed to the left side of the housing (1), the industrial camera (4) being placed inside the frame (3), and the input end of the industrial camera (4) being electrically connected to the output end of the controller (9).

5. The wire rod cleaning equipment for welding core production according to claim 1, characterized in that: It also includes a lighting lamp (5) and a transparent window (6). There are two lighting lamps (5) installed on the left and right sides inside the housing (1), and there are two transparent windows (6) installed on the front side of the housing (1). The input of the lighting lamp (5) is electrically connected to the output of the controller (9).

6. The wire rod cleaning equipment for welding core production according to claim 1, characterized in that: It also includes a conveyor wheel (7) and a waste box (8). The conveyor wheel (7) is rotatably connected to the through groove on the side of the outer shell (1), and the waste box (8) is slidably installed with the box groove opened on the left side of the outer shell (1).

Images